Tiger Truck Extended Cab 2019 Service Manual

2019 Extended Cab Truck

- Service Manual -

Content

1. Vehicle Identification ...................................................................................................... 1

2. Main Technical Parameter of the Complete VehicleError! Bookmark not defined.

3. Vehicle Devices & Operation .................................... Error! Bookmark not defined.0

4. Usage of the Vehicle ......................................................................................................... 29

5. Vehicle Oper a t i on Manual ........................................................................................... 35

6. Checkout & Maintenance Service .......................... Error! Bookmark not defined.

7. Malfunction Analyse & Elimination ...................................................................... 57

8. Disposition of Emergency ............................................. Error! Bookmark not defined.

9. Maintenance of the Vehicle ......................................... Error! Bookmark not defined.

Ve hi c le Identification

1. Vehicle Identification

车辆标识

1. Identification Number

EQ 1 02 1 GF24Q7

A B C D E

A：Self-Stipulate Code Name

B：Vehicle Catagory Number

C：Main Parameter Code

D：Serial Number of the Product

E：Self-Stipulate Code Name

The VIN should be marked on the

side of the frame beam which is under the seat that beside the driver’s, and above the Meter Board and on the nameplate

2. VIN

There are two VINs, one is on the aluminum plate which is on the right front side of the meter, the other is

on the body which is under the front row right side seat.

3. Serial Number of the

Engine

The serial number of the Engine should be marked on the convexity of the rear lower part of the right cylinder.

Main Technical Parameter of the Complete Vehicle

2. Main Technical Parameter of the

Complete Vehicle

Main Technical Parameter of the Complete Vehicle

Items

Unit

Optional Engines of EQ1021GF24Q7

BG13-20

/EQ474i

AF10-06

/EQ465i-21

BG10-01

DK12-01

Max. Speed

km/h

135

110

120

130

Gradibility

33.1

25.4/24.6

27.9

42.3

Brake Distance at 50km/h(full

loading)

≤20

Any part of the vehicle shall not exceed the width of the trial driveway,

that is 2.5 M.

MinmumTurning Diameter

10.3

Items

Unit

Optional Engines of EQ1021GF24Q7

BG13-20

AF10-06

BG10-01

DK12-01

1. Parameter of the Engine

Please see the instruction manual of engine along with the vehicle

2. General Performance Index

3. Fuel Ecomomy

/EQ474i

/EQ465i-21

* Fuel Consumption per 100 km

(60km/h)

L/100

5.3

4.9/5.2

5.1

* Note: The real fuel consumption will be higher than this numerical value for different use conditions.

4. Main Dimensions

Items

Unit

Vlalue

Total Length

4280±20

Total Width

1560±10

Total Height(Unladen)

1880±15(W/O Guardrail 1850±15)

Wheel Space

2760±15

Front Track

1310

Rear Track

1310

Main Technical Parameter of the Complete Vehicle

Front Overhang

580±10

Rear Overhang

940±10

Items

Unit

Optional Engines of EQ1021GF24Q7

BG13-20

/EQ474i

AF10-06

/EQ465i-21

BG10-01

DK12-01

Kerb Weight

940

930

940

Gross Weight

1665

1655

1665

Passenger/ Rating Loading

Capacity

Pax/kg

2（Include drive）/595

Item

Unit

Optional Engines for EQ1021GF24Q7

BG13-20

/EQ474i

AF10-06

/EQ465i-21

BG10-01

DK12-01

Toe-in

0.108(0～5)

5. Main Quality Parameter

6. Toe -in Parameter

7. Tire Pressure

Item

Unit

Optional Engines for EQ1021GF24Q7

BG13-20/AF10-06/BG10-01/DK12-01/EQ474i /EQ465i-21

Optional Tire for EQ1021GF24Q7

165/70R14

165R13LT

155R13LT

Front Tire

Unladen

kPa

180

200

Fully Loaded

kPa

220

240

Rear Tire

Unladen

kPa

200

220

Fully Loaded

kPa

250

300

375

Items

Unit

Optional Engines of EQ1021GF24Q7

BG13-20

/EQ474i

AF10-06

/EQ465i-21

BG10-01

DK12-01

Cooling System of Engine

5.5

4.5

5.5

8. Capacity Data

Main Technical Parameter of the Complete Vehicle

Lubricating System of

Engine

4.2～4.5

3.2

Fuel Tank

Lubricating Oil of Gear-Box

1.3～1.5

1.3

1.3±0.15

Rear axle lubricating oil

1.2

Brake Fluid

0.6

9. Cooling System Data

Item

Unit

Optional Engines of EQ1021GF24Q7

BG13-20

/EQ474i

AF10-06

/EQ465i-211

BG10-01

DK12-01

Capacity of Refrigerating

7200

5350

7200

Main Technical Parameter of the Complete Vehicle

Wind Speed while Refrigerating

M3/h

≥400

Consumption Power of the Compressor

W(Nc2000r/

min)

3430

2610

3430

Control

Parameters

Automatic Increase of

Idle Speed

r/min

1100±50

A/C Water Tempreture

Protection

℃

110

Engine Water

Tempreture Protection

℃

High Pressure Protection

MPa

3.2

Low Pressure Protection

MPa

0.2

Overheating Protection ℃ 150±5

Ve hi c le De v ic es & O pe r at i on

3. Vehicle Devices & Operation

Ve hi c le De v ic es & O pe r at i on

1. Front Door

①

Inside of the Vehicle

All the doors can be locked by pressing down the locked button. After that, one cannot open the door either inside or outside the vehicle. When open, pull the locked button upward.

The front door can be opened or locked

by keys. While open, the locked button

up; while locking, the locked button

down.

②

Inside of the Vehicle

All the doors can be locked by pressing

down the locked button. After that, one

cannot open the door either inside or

outside the vehicle. When open, pull the

locked button out.

The front door can be opened or locked

by keys. While open, the locked button

out; while locking, the locked button

press down.

Note: Press down the locked button while the vehicle running ，the door should be locked safely to prevent the door opening accidently.

2. Keys

This vehicle equipped with two keys, please keep one in a safe place for spare use.This key can be used for ignition switch, front door and fuel cover.

Note: Please keep the key along with you at any time.

3. Rocking window outfit by

Ve hi c le De v ic es & O pe r at i on

hand

There are two kinds of rocking window outfit: by hand and by electric. When by hand, there is handlebar on the inner side of the door. Turn the handlebar clockwise or counter-clockwise, the door window will come up or come down.

When by electric, there is a button on

the inner side of the door. Button One: Electrical Riser Button on

Button Two: Riser Button for door

4. Rocking window outfit by

Button Three: Electrical Riser Button on

electric

the driver’s side to control the door window of the copilot.

window on the side of the driver.

side of Copilot.

Pull the button up, the door window will be closed, press the button down, the door window will be open.

5. Seat

Front Row Seat

The fixing of the front row seat is just like the picture below, make the two pothooks hook the button, and then fasten it.

Ve hi c le De v ic es & O pe r at i on

the required position; pull the backrest adjusting handlebar beside the seat, the backrest will turing automatically, then loose the handlebar, the backrest will be fixed in the position. And the backrest can be folded forward.

Note: Do not adjust the driver’s seat while driving, otherwise, the seat may move forward or backword abruptly which may cause driver lose its control.

Adjustment of the front row seat: Pull the sliding adjusting handlebar which is under the seat up, the seat will slide to

6. Safety Belt

The safety belt of the front row seat is

automatic contraction.While using,

please pull out the lock tongue which

connect the safety belt and wing your

body and pass, then push the lock

tongue to the lock catch until hear the

“clatter” sound. The length adjustment of the saftety belt is very important. While adjusting the lap belt, please check the lock at the meantime to make sure that it has been locked, and then pull up the shoulder belt till the lap belt being buckled tightly. The length of the safety belt can be adjusted freely according to different requirements.While undo the safety belt; press the release button on the lock catch. The customers should not do any amendments; otherwise it may cause the safety belt not being adjusted which will influence elasticity.

Note: While driving, please wear the safety belt.

Ve hi c le De v ic es & O pe r at i on

The safety belt is designed according to the structure human body skeleton, (See the picture). Please note that, the waise band part shall not be across the abdomen. The adjustment of the safety belt is not only reliable and comfortable but also can help to make safer. Flexible safety belt will influence its protection function. Safety belt should be prevented from

polishing compound, grease spot, chemical article, especially storage battery sour liquid polluted. While washing, you can use neutral soap and water. If the safety belt is worn and torn, polluted or damaged, should be changed. It is very important that when the safety belt impacted fiercely, though it is not obvious, it should be changed.

Do not use the deformed saferty belt. One safety belt is only for one person, tie the children on knee of passenger to the safety bealt is very dangerous. The position of lock limit position should not interfere or block the safety belt fully withdraw.

Ve hi c le De v ic es & O pe r at i on

仪表板

1. Assembled Meter

2. Wiper & Syringe Switch

3. Lighting/Turning and high/low beam converting switch

4. Head lamp control switch

Meter Board

6. Rear Foglam

7. Cigarette Lighter

8. Auxiliary Frame Air Bag

9. Side Intake

10. Centre Intake

11. A/C Switch

12. Switch Assy Defroster

13. Rear fog Switch

14. Fog Switch

15. Emergency Switch

16. Tool Box

17. Control Board for Heating

18. Ignition Switch

5. Rear Foglam

Ve hi c le De v ic es & O pe r at i on

8. Ignition Switch

1. ‘Off’: the auxiliary equipments don’t work, only head lamp and horn work, and the key can be pull out only in this position.

2. ‘ACC’: assisitant equipments (radio & cigar lighter) work and the engine don’t work.

3. ‘On’: while at this position, all the wiring can be put through and the engine prepares to run.

4. ‘Start’： On this position, the engine is started by the starter, once the engine starts. Please loose the key which will return to ‘on’automatically.

Do not keep the ignition key

in’ON’position for a long time unless the engine is running, or else, the battery will discharge.

Note: The working time for starter shall not exceed 5 seconds. If the engine cannot be started, please wait at least five to ten seconds, and try again. If the engine fail to start after several times, please check the fuel power supply system or pay a visit to the Maintanence Stop of Dongfeng Sokon Vehicle.

9. Lighting, Turning and

High/Low Beam Control Pole

① Lighting Switch: there are three

places, ‘off’means all lights being

turned off; ‘ ’means front small

lights, tail lamp, liscence lamp and

light for meter being turned on;

‘ ’means the headlights being

turned on.

Ve hi c le De v ic es & O pe r at i on

② Turning signal light switch:

While the ignition key is in the

position in “ON ", it can send off

signal by turning control lever forward

and backward. Pull the control lever

forward from the middle position and

then the right turning light glitter; pull

the control lever backward and then

the left turning light flickers. The

control lever gets back to the middle

position automatically after turning.

③ Far, near light button: Put the light

switch in “headlight " position.

Pressing down is the far light, getting

back to middle position is the near

light, and lifting the control lever up,

the headlight glimmers (overtake).

10. Wiper & Cleanser

Control Pole

The control lever is on the right of the steering wheel, and the control lever has four gears:

INT：Wiper is the intermission gear,

which is suitable for fogy and rainy

day.

LO: The wiper will run at stable and

low speed.

HIGH: Wiper will run at a stable

high speed.

OFF: Wiper will stop running.

Pull back the control lever, it can jet

cleaning liquid.

Note: When the cleanser stop spraying, should release control lever, turn on the washing device switch when have no cleaning liquid, then the electric machine will be damaged. If attempt to remove the dust on the dry windscreen glass with the wiper, windscreen glass and wiper will be damaged. You should drench the windscreen glass with the cleanser first, and then open the wiper.

Note: In windscreen glass frozen cold weather, you should remove ice and snow of the arm first, make the defrost

device to put through, and then use the shave.

11. Horn

Wherever the ignition switch is, when you press the horn button, it can sound. The horn button is on the steering wheel:

Ve hi c le De v ic es & O pe r at i on

12. Emergency Switch

Press down the button, all the four turning lights and the side turning lights glitter simultaneously. Press the other end will turn off the lights. This switch is only used for emergency situation and running in abnormal situation.

13. Foglight Switch

second gear, and press the foglight switch, the foglight will be turned on, and so will the indicator light; press again, the foglight is turned off, so is the indicator light.

Rear Foglight

Turn the headlight switch to the second gear, and press the foglight switch, the foglight will be turned on, and so will the indicator light; press again, the foglight is turned off, so is the indicator light.

① The horn button is in the centre of

the the three widths steering wheel.

② The horn button is on the side of

the square width steering wheel

Front Foglight:

Turn the headlight switch to the

Ve hi c le De v ic es & O pe r at i on

14. Heating System

The heating system to provide heating, defrosting and ventilation funvtion.

① Windshield defrosting air door

② The central vent hole

③ The side defrost vent hole ④ The broad vent hole

15. Control Board of Heating

System

Ve hi c le De v ic es & O pe r at i on

④ Defrost & Warm Air

Warm air is sent off from the exhaust port on the floor, some is sent off from the defrost exthaust port of windscreen and side defrost exhaust port.

⑤ Defrost ⑥ Cycle Control Button of

Inside & Outside

Control the circulation of the air of inside & outside.

circulation so as to avoid the air in the vehicle too dirty and the windpane will become humidity and with low thickness oxygen.

16. Assembled Meter

① The wind is sent off through

the intake in the centre of the the

meter board or through side

ventilation.

② Sending off air in both

directions: Cold air is sent off from the

centre intake, and the warm air is sent

off from the bottom intake.

③ War m A ir

Warm air is sent off from the exhaust port on the floor.

⑦ Tempreture co ntrol button

Control the tempreture of cold & warm air (blue is cold air, and red is warm air)

⑧ Draft Control Button

Control the rotate speed of fan, that is, adjust the draft.

⑨ Optional Button for

Ve nt i la t e Po s it i on

Note: The time for blowing should not be too long while the air is in inner

（The picture is just for reference）

① Speedometer ② Left & Right turning

indicator light

③ Fuel Gauge ④ Return Button for Odomet ⑤ Indicating instrument ⑥ Wate r The rmo mete r

⑦ Function Indicator Light

Speedometer

Ve hi c le De v ic es & O pe r at i on

Odometer after finishing caculation , count again since " 0 " , analogize sequentially to count for the first time.

Note: Pay attention to the running mileage, and maintain the vehicle according to this instruction manual..

Water Thermometer

exceeds the scope, it means the engine too hot, you should stop the vehicle.

Fuel Gauge

The speedometer expresses with km/h the speed of the automobile.

Odometer

The odometer has six -figure number in all to show the total driving mileage, the minimum unit of mileage is 1km.

While driving, the water tempreture should be kept in the normal scope, that is: between ‘C’& ‘H’. When the pointer moves to ‘H’direction and

While the pointer at the ‘F’position, it shows that the fuel tank is full of fuel; while at the position of ‘E’, it shows the fuel tank is empty

Left & Right turning indicator light

When the ignition switch is on the position of turn-on, making the turning switch gets through, the indicator light will flicker and the turning light turns on showing turning signal given. Turning left, the left indicator light turns on; turning right, the right indicator light turns on.

High beam indicator light

Ve hi c le De v ic es & O pe r at i on

When every headlight adopts high beam or dipped headlight, this indicator light will be on.

Sump, pressure, indicator light

after the engine is started, it will go out immediately. Otherwise it shows the oil level of the bottom shell of the engine passes low or the lubricating system breaks down, please make the engine go out and carry on the oil level check and annotate immediately. If fail to fix a breakdown yet, please go on an all-round way checking of lubricating system or get in touch.with the local distributors or Dongfeng Sokon Maintenance Department.

Charge Indicator Light

When putting ignition switch through, this indicator lamp lights immediately,

When ignition switch puts through, this indicator lamp lights immediately,

and engine goes out immediately after starting. Otherwise it shows the battery charge system breaking down, please check if the fan belt ruptures or relaxes at first, if normal, carry on circuit check again or get in touch.with the distributor or Dongfeng Sokon Maintenance Department.

Ve hi c le De v ic es & O pe r at i on

Indicator Light

indicator puts through abnormally while driving. If on these cases, please ask the Dongfeng Sokon Maintenance Department for help.

When the indicator light puts through abnormally, please bear the vehicle off the road and test the brake system on the roadside.

Safety Belt Indicator Light

In normal cases, when the ignition switch in ‘ON’ or " START " position, the light is on , and it will go out after the engine starts.when the liquid level of the container of brake liquid is lower than the fixed liquid level, the light will be on. And it will

When the ignition switch puts through, this indicator light will be on and will be out after the safety button inserting into the safety belt fixing housing which shows the safety belt has been well buttoned.

Brake, Liquid, Position

be out after adding brake liquid according to the regulation.

Note: It shows the brake system breaks down when the ignition switch is on the position of ‘ON’or ‘START’ but the indicator light is not on or it is not out after the engine starts or the

Note: At this situation, it necessary to need longer parking distance, more powerful pedal force and longer pedal stroke. After test, please drive the vehicle to the nearest maintenance stop at low speed if you believe it is safe for do so. Otherwise please trailer it to the maintenance stop.

Engine, Trouble, Indicator Light

When the ignition switch is in the position of ‘ON’, the trouble lamp will be on, it shows the the trouble lamp circuit is normal. After the engine is started, the trouble indicator lamp will go out, if the trouble indicator lamp does not go out while the vehicle starts or lights in the course of running, it shows the engine control module breaks down , please ask Dongfeng Sokon Maintainer for help.

Ve hi c le De v ic es & O pe r at i on

cigarette ash, push it downwards, then totally pull out from the socket outwards. Push the ash box along the guide while putting.

Note: The cigarette end should be put into the ash box after putting it out so as not to cause fire.

Press the cigarette lighter button, wait several seconds and the resistance wire will turn red and hot, and it can be taken out to use after it automatically rebounds to its original position.

18. Cigarette Ash Box

19. MP3 & Radio

（The picture is just for reference）

17. Cigar Lighter

The ash box can be used after being pulled out, while clearing up the

（1）MUTE （2）On-Off/ Sound Effect Knob

(3) Number Button

(4) Clock Set Button

(5) FM Button

(6) AM Button

（7）SET Button

(8) USB Button

（9）AUX Button （10）AS/PS Knob （11）AUX

Ve hi c le De v ic es & O pe r at i on

Tool box by hand undraw handle may be unlock tool box ， interior placement a little thing.

（12）USB

(13) Screen

20. TOOL BOX

21. Interior Light & Inner

Rear View Mirror

The indoor light button consists of three pieces of shelf location. “OFF" is closed.

“DOOR “means switch at the door,

when the button is in this shelf, the

light is not on while closing the door, and the light is on while opening the door. As any door is closed uncompletely, this light will not go out. “ON” means being turned on, while at

this shelf, the inside light will be on.

Ve hi c le De v ic es & O pe r at i on

The sunshading board can rotate up and down by winding its pivot. While adjusting, place hands close to both ends of the mount ing pad and rotate.

There is a small mirror on the back of

sunshading board which is on one side

Look at the light inside and regard mirror as succeeding in all inside, and it is set up in the middle of the top of wind window. Inner view mirror can rotate from side to side up and down along central axle; and park it at the any position inside.

22. Outer rear-view Mirror

Adjust the outer rear-view mirror according to your demands making that you can see the behind vehicles or other objects through it. And the surface of the outer rear-view mirror is protruding surface.

Note: While judging by the vehicle or other objects through the protruding lens, please pay attention that the articles will be much smaller and farther than seeing through the flat mirror.

23. Sunshading Board

of co-pilot.

24. Safe Handgrip

Safe handgrip is located on the upper side of each seat (The driver’s side doesn’t have.)

Note: While in the course of running, the passenger should hold the handgrip tightly. Do not hang anything on the handgrip

to prevent it from influencing the

Note: Parking brake rod should be drawn up totally, otherwise it is unable to prevent wheel from rotating, when parking in the extremely cold weather, please put the shelf in the low-grade or reverse grade, live in the wheel with cushion headblock.

driver’s line of sight which may cause accident.

Ve hi c le De v ic es & O pe r at i on

⑤ Triangle Warning Plate ⑥ Spanner for Tyre

○7 Clip

25. Too l Ki t

① Fire extinguisher ② Jack ③ Crank of Jack ④ Driver’s tool assembly

The tools shown ①②③④⑤⑥ in

the picture are one for each. Please refer to Chapter 5 ‘Instruction for using Jack’ to check the placement of the jack and jack crank.

26. Brake Rod by hand

Draw up the brake rod, the vehicle will stop; when release the stopping brake, pull the brake rod a little up and push the button on the top of the brake rod with thumb and then put back the brake rod in the normal position.

27. Pedal

Clutch Pedal

Clutch pedal can break transmission of engine and wheel. Step down the footboard, the engine power disconnects, loose footboard, power

recover.

Note: Do not put your foot on the clutch pedal in the course of driving for frequent use will cause the over abrasion of the clutch.

Brake Pedal

It makes four wheels apply the brake

by steping on the brake pedal.

Environmental condition such as cold,

humidity, ice and snow etc. will cause

the brake shriek, it is normal, if the

brake screams in every brake or

shrieks loudly, please check the brake

system.

Ve hi c le De v ic es & O pe r at i on

Accelerator Pedal

The rotating speed is controlled by accelerator pedal, step down the accelerator pedal, the rotating speed of the engine will increase and the output power will go up.

Shift Handlebar

Note: Do not change the gearlever from 5th gear into reverse gear. Please first push the gearlever to neutral and then change into reverse gear.

1st gear: first pull towards to left and then push forward. 2nd gear: first pull towards to left and then pull backward 3rd gear: push forwards in the central position 4th gear: push backwards in the central position 5th gear: pull towards right first and then push backward Reverse gear: pull towards left。

28. Hood

The handle of front storehouse lies

below left of the instrument board of

the driver's cabin. Before opening,

please pull the handle outwards and

then the handle up to open the front

cover, then prop up storehouse cover with struts.

29. Light & Signal Requirements

Note：

The user is allowed to external lighting and signal device after refitting.nor with mandatory standard external lighting and signal device

+ 68 hidden pages

Tiger Truck Extended Cab 2019 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual