Tiger Electronics RBF-19C User Manual

REAR BOOM ARM MOWER
Published 07/04 Part No. 06060003
OPERA TOR'S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment.
Tiger Corporation
3301 N. Louise Ave. Sioux Falls, SD 57107
1-800-843-6849 1-605-336-7900
© 2004 Alamo Group Inc.
TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.
TABLE OF CONTENTS
SAFETY SECTION ..................................................................................................................................... 1-1
Safety Information ................................................................................................................................ 1-2
Safety Decal Location........................................................................................................................... 1-11
Safety Decal Description....................................................................................................................... 1-12
Federal Laws And Regulations ............................................................................................................. 1-17
INTRODUCTION SECTION ......................................................................................................................... 2-1
ASSEMBLY SECTION ............................................................................................................................... 3-1
Mower.................................................................................................................................................... 3-2
Tractor Requirements........................................................................................................................... 3-2
Machine Preperation ............................................................................................................................ 3-2
Fitting Machine to Tractor .................................................................................................................... 3-3
Fitting PTO............................................................................................................................................ 3-5
Fitting Controls...................................................................................................................................... 3-6
Lever Unit.............................................................................................................................................. 3-6
Adjust Lever Pivot Positon ................................................................................................................... 3-7
Hydraulic Systems ................................................................................................................................ 3-7
Fitting Rotor Unit................................................................................................................................... 3-9
Connecting The Motor.......................................................................................................................... 3-8
Mechanical Breakout............................................................................................................................ 3-10
Hose Layout .......................................................................................................................................... 3-10
Flexible Front Guard Kit ....................................................................................................................... 3-12
Optional Accumulator Kit...................................................................................................................... 3-12
Initial Run .............................................................................................................................................. 3-14
Bleeding Rams...................................................................................................................................... 3-14
OPERATION SECTION.............................................................................................................................. 4-1
General.................................................................................................................................................. 4-2
Initial Checks ........................................................................................................................................ 4-2
Macine Pre-Start Check ....................................................................................................................... 4-2
Starting.................................................................................................................................................. 4-2
Transport............................................................................................................................................... 4-3
Roller Height ......................................................................................................................................... 4-3
Alternative Rotor Link Positions........................................................................................................... 4-5
Operating Hints..................................................................................................................................... 4-5
Hedge Trimming ................................................................................................................................... 4-6
Stalling the Rotor .................................................................................................................................. 4-7
Motor Positon........................................................................................................................................ 4-7
MAINTENANCE SECTION......................................................................................................................... 5-1
Lubrication ............................................................................................................................................. 5-2
Filter Replacment ................................................................................................................................. 5-3
Power Take-Off Shaft........................................................................................................................... 5-3
Hoses and Rotor Circut........................................................................................................................ 5-3
Hydraulic Oils........................................................................................................................................ 5-3
Pump ..................................................................................................................................................... 5-3
Rotor Unit.............................................................................................................................................. 5 -4
Rams ..................................................................................................................................................... 5-4
Parking and Removal ............................................................................................................................ 5-4
Rhino and Servis are registered trademarks of Alamo Group Inc.
.
SAFETY
SECTION
Safety Section 1-1
SAFETY
General Safety Instructions and Practices
A safe and careful operator is the best operator . Safety is of primary importance to the manufac­turer and should be to the owner/operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assem­bling, operating or servicing this implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do
so safely and responsibly .
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment..
Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.
CAUTION! The lowest level of Safety Message; warns of possible injury. Decals
located on the Equipment with this Signal Word are Black and Yellow.
WARNING! Serious injury or possible death! Decals are Black and Orange.
DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1)
READ, UNDERSTAND , and FOLLOW the following Safety
Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
(SG-2)
RBF-19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-2
SAFETY
PELIGRO!
WARNING!
Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3)
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30)
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. W ash Hands after handling. (SG-31)
Operator Safety Instructions and Practices
DANGER!
Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4)
¡LEA EL
INSTRUCTIVO!
WARNING!
CAUTION!
RBC - 19C 07-04
© 2004 Alamo Group Inc.
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16)
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PER­MANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. Note: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)
Safety Section 1-3
SAFETY
WARNING!
DANGER!
DANGER!
DANGER!
Always read carefully and comply fully with the manufacturers instruc­tions when handling oil, solvents, cleansers, and any other chemical agent.
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25)
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple­ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi­cation that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27)
(SG-22)
(SG-24)
WARNING!
WARNING!
WARNING!
DANGER!
RBF-19C 07-04
© 2004 Alamo Group Inc.
Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32)
Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death. (SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. (SG-36)
Safety Section 1-4
SAFETY
WARNING!
WARNING!
DANGER!
WARNING!
DANGER!
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
Never crawl under a raised Implement supported solely by the Tractor 3­Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service. (S3PT-19)
The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5)
“Wait a minute...Save a life!”
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SFL-2)
(SG-38)
(S3PT-10)
“Wait a minute...Save a life!”
WARNING! Do not put hands or feet under mower decks. Blade Contact can result
serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-9)
WARNING!
DANGER!
Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. (SSM-1)
Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothing with the rotating elements can result in serious injury or even death. Stay clear of all rotating elements at all times. (SSP-3)
RBC - 19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-5
SAFETY
Connecting or Disconnecting Implement Safety Instructions and Practices
WARNING!
DANGER!
WARNING!
WARNING!
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use
of an adapter can double the operating speed of the Mower resulting in excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO. (S3PT-14)
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.
When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement. (S3PT-17)
Before operating the Mower, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury. (S3PT-18)
(S3PT-15)
DANGER!
DANGER!
Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure. (SBM-11)
Do Not attempt to raise or lower the boom or mower head unless the Implement is securely attached to the Tractor. The Implement could tip over and cause equipment damage and possible serious
injury or death. Do Not use the boom controls to assist in installing
the implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls
could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death.
(SBM-23)
RBF-19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-6
SAFETY
Equipment Operation Safety Instructions and Practices
WARNING!
DANGER!
DANGER!
Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)
This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
12)
(S3PT-
Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN­LESS:
-Front and Rear Deflectors are installed and in good,
working condition;
-Mower Head is running close to and parallel to the ground
without exposed Blades;
-Passersby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.
NOTE:
DANGER!
Use extreme caution when raising the Mower head. Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards. Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades.
WARNING!
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower.
4)
RBC - 19C 07-04
© 2004 Alamo Group Inc.
Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: in­spected and large debris removed, mowed at an intermediate height, inspected closely with any remaining debris removed, and mowed again at desired final height.
(SBM-1)
(SBM-2)
(SBM-
Safety Section 1-7
SAFETY
DANGER!
DANGER!
WARNING!
CAUTION!
The center of Gravity of Tractors equipped with a Rear-Mounted Boom Mower is shifted to the rear and removes weight from the front wheels. Add front ballast until at least 20% of the tractors weight is on the front wheels to prevent rearing up, loss of steering control, and possibly injury.
(SBM-10)
The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES ­exceed 1800 RPM. (SBM-15)
Use extreme care and Safety A wareness when using the boom mower head to mulch loose brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower . This cut debris can be thrown at great velocities and could result in serious injury or even death. (SBM-17)
Do not back up this implement when the boom or mower head is extended. Backing could damage the machine or its components. (SBM-19)
WARNING!
WARNING!
Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor .
-Do Not drive into burning debris or freshly burnt areas.
-Do Not attempt to mow or place the mower head close to burning debris.
-Never allow clippings or debris to collect near drivelines, gearboxes or hydrualic componts such as valves, tanks, pumps and motors. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SBM-20)
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. (SFL-4)
RBF-19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-8
SAFETY
DANGER!
WARNING!
Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;
-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;
-Passerby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power requiredto mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform.)
(SFL-6) Operate this Equipment only with a Tractor equipped with an approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7)
DANGER!
DANGER!
DANGER!
WARNING!
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
Never allow children to operate or ride on the Tractor or Implement.
(SGM-11)
Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12)
RBC - 19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-9
SAFETY
DANGER!
DANGER!
DANGER!
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13)
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. High­pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledge­able and skilled in this procedure. (SG-15)
Never run the tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
WARNING!
DANGER! Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with
WARNING!
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death. (SG-26)
the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29)
In case of mechincal difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power , including the PTO and the engine and remove the key. Wait until all rotating motion has stop before dismounting. (SG-39)
WARNING!
Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor . (SG-40)
RBF-19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-10
SAFETY
WARNING!
DANGER!
DANGER!
WARNING!
Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see this type of items discontinue mowing. (SGM-1)
There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.
(SGM-2)
The rotating parts of this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy, solid objects such as steel guard rails and concrete abutments. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4)
Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-5)
WARNING!
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-6)
WARNING! Mow at the speed that you can safely operate and control the tractor and mower. Safe mowing
speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
(SGM-7)
WARNING!
Avoid mowing in reverse direction when possible. Check to make sure there are no persons are behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area in the reverse direction that you have not inspected and removed debris or foreign material. (SGM-8)
WARNING!
RBC - 19C 07-04
Do not mow with two machines in the same area except with Cab tractors with the windows closed.
(SGM-11)
Safety Section 1-11
© 2004 Alamo Group Inc.
SAFETY
WARNING!
DANGER!
WARNING!
Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor .
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.
The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this Mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14)
Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the mower to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (SPU-3)
(SGM-12)
DANGER!
WARNING!
Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result inpossible injury from the separated Driveline sections. (SRM-4)
Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-7)
Maintenance and Service Safety Instructions and Practices
DANGER!
DANGER!
Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8)
Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11)
WARNING!
RBF-19C 07-04
© 2004 Alamo Group Inc.
Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.
(SBH-13)
Safety Section 1-12
SAFETY
WARNING!
DANGER!
DANGER! All Safety Shields, Guards and Safety devices including
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
Always disconnect the wire leads from the mower valve solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.
(but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and main­tained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-18)
(SBM-6)
(SBM-12)
DANGER!
DANGER! All Safety Shields, Guards and Safety devices including
WARNING!
DO NOT allow any person under a raised boom or mower head
unless it is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component
unless the implement is securely supported or blocked up. Inadvertent contact with the controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-22)
(but not limited to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be in­spected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade con­tact. (SFL-5)
Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately. (SG-5)
WARNING!
RBC - 19C 07-04
© 2004 Alamo Group Inc.
Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8)
Safety Section 1-13
SAFETY
DANGER!
WARNING!
DANGER!
WARNING!
WARNING!
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement.
Do Not fill gasoline tank while engine is running. Refuel only after engine has cooled down. If gasoline is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated.
Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death. (SG-35)
Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn. (SG-37)
(SG-20)
(SG-28)
DANGER!
WARNING!
Tiger mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Tiger specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Tiger mower parts for economy and safety.
(SPTM-1)
Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in parts being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs. (SGM-13)
PARTS INFORMATION
SEE YOUR TIGER DEALER
RBF-19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-14
SAFETY
Transporting Safety Instructions and Practices
WARNING!
WARNING!
DANGER!
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip­over. Slow down on rough or uneven surfaces to prevent loss of
steering control which could result in property damage or possible injury.
Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-2)
Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.
Be particularly careful in transport. The Mower has raised the center
of gravity for the tractor and has increased the possibility of overturn. Turn
curves or go up slopes only at low speed and using a gradual turning angle. Slow down on rough or uneven surfaces. (SBM-3)
(S3PT-20)
DANGER!
DANGER!
WARNING!
WARNING!
RBC - 19C 07-04
© 2004 Alamo Group Inc.
When transporting Boom Mower on a truck or trailer, the height or width may exceed legal limits when the boom is in the transport position. Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits. (SBM-8)
Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are with in 100 yards. (SBM-9)
The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated. (SBM-16)
Secure the boom and mower head in the transport position before traveling on public roads. Never transport on public roads
with the boom and mower head extended. Always disengage and lock out the hydraulic controls for the boom mower before transporting. Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries.
(SBM-21)
Safety Section 1-15
SAFETY
WARNING!
WARNING!
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly .
Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment.
(SG-6)
Make sure you abide by the following
rules:
1. Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.
2. Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.
3. Only transport the Tractor and Implement at the speeds that you
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy . (SG-19)
WARNING!
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving
on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death. (STI-10)
RBF-19C 07-04
© 2004 Alamo Group Inc.
have determined are safe and which allow you to properly control the equipment.
Safety Section 1-16
SAFETY
Storage and Parking Safety Instructions and Practices
DANGER! A rear Implement can fall if not properly supported. Always use the stand
on the front hitch (if equipped) or block up securely to prevent falling and possible crushing injury and/or other injury from holding or lifting heavy components. Use the stand to stabilize the implement during storage. (S3PT-3)
CAUTION!
To prevent tipping of implement when stored in folded position, use carrying wheels or adequate stands on center frame. (S3PT-6)
Concluding Safety Instructions and Practices
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
RBC - 19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-17
34
35
32
SAFETY
CANISTER
36
2
3
14
29
Canister Manual
33
17
13
16
7
6
1
8
15
12
11
Inside
4
5
8
18
10
29
31
2
26
23
9
2
21
25
20
24
19
13
22
14
NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur
while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.
RBF-19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-18
SAFETY
ITEM PART NO. QTY LEVEL DESCRIPTION
1 02962765 1 DANGER Flail Multi-Hazard 2 02962764 3 DANGER Use/Maintain Guards 3 25387 1 DANGER Maintain Frt Wt for Steerage 4 03200437 1 PELIGRO Spanish Notice 5 32708 1 DANGER Shield MIssing - Do Not Operate 6 32707 1 DANGER Rotating D/L -- Entanglement 7 00725746 1 PELIGRO English Translation 8 D352 1 WARNING Be Trained Before Operating 9 22840 1 DANGER D/L Multi-Hazard 10 02965262 1 DANGER Boom Mower Multi-Hazard 11 00763977 1 DANGER Pinch Point. Scissors 12 03200347 1 REFLECT SMV Sign 13 42400 1 REFLECT Yellow Reflector 14 42399 1 REFLECT Red Reflector 15 999001 1 CAUTION Rear Implement 16 00756494 1 INSTURCT Notice to Owner 17 00773723 1 INSTURCT Do Not Overspeed Engine 18 D103 1 INSTURCT Hydraulic Oil 29 02965093 1 INSTRUCT Proper Engine Operating 30 D354 1 DANGER Automatic Breakaway 31 D355 1 WARNING Sway Bars Chains Tight
ON FLAIL MOWER HEADS 19 02965141 1 DANGER Multiple Hazard
20 02967827 1 DANGER Cutting Blades/Thrown Obj (Flail) 21 6T3225 1 WARNING Use/Repair Shields/Guards 22 002425 1 IMPORTANT Use Genuine Rhino Parts 23 02967668 1 L/NAME RHINO (3-1/2 x 11-3/4) 24 6T3217 1 SER PLT SV37 HD Flail Serial Plate 25 32709 1 NAME SV37 26 24028 1 DANGER Front Shield Removal 13 42400 1 DANGER Boom Flail 14 42399 1 WARNING 540 RPM
*27 00756005 REF DANGER Rotating Driveline *28 00756004 REF DANGER Shield Missing
CANISTER 32 00776031 1 --------------- Canister, Operators Manual
33 02967963C 1 --------------- Operators Manual 34 10058000 3 --------------- Bolt 35 00024100 6 --------------- Flatwasher 36 02959924 3 --------------- Locknut
*- Supplied by Manufacturer
RBC - 19C 07-04
© 2004 Alamo Group Inc.
Safety Section 1-19
Item 1: DANGER! Multi Hazard Crushing and Pinch Points.
Item 2:WARNING! Pinch Points
SAFETY
P/N 02962765
Item 3: WARNING! Relief all pressure in Hydraulic Lines before disconnecting hoses.
Item 4: WARNING! Remove Air Breather and depress Pressure Relief Valve to release pressure before removing Oil Filter Cap.
P/N 02962764
P/N 25387
RBF-19C 07-04
© 2004 Alamo Group Inc.
P/N 03200437
Safety Section 1-20
Item 5: ATTENTION! Service Hydraulic System
Item 6: DANGER! Follow Tractor Safety Operation.
SAFETY
P/N 32708
Item 7: PELIGRO! Si no le ingles Pida ayuda a alguien que se lo lea. Para Que le traduzca las medidas de seguridad.
Item 8: WARNING! Operator needs to be trained before operating this equipment.
P/N 32707
P/N 00725746
RBC - 19C 07-04
© 2004 Alamo Group Inc.
P/N D352
Safety Section 1-21
Item 9: WARNING! Contact with foreign Object.
Item 10: WARNING! Hose burst
SAFETY
P/N 22840
Item 11: INSTRUCT; Notice to Owner, Read and understand Operator's Manual, and Complete and Sign Warranty Card.
Item 12: REFLECT! SMV Sign, keep clean and visible at all times.
P/N 02965262
P/N 00763977
RBF-19C 07-04
© 2004 Alamo Group Inc.
P/N 03200347
Safety Section 1-22
Item 13: REFLECT; Yellow Reflector, keep all reflectors clean and visible at all times
Item 14: REFLECT; Red Reflector,Keep reflectors clean and visible at all times.
SAFETY
P/N 42400
Item 15: CAUTION! Tractor may rear up and cause serious injury or death.
Item 16: DANGER; Make sure driveline is correct length and connected correctly.
P/N 42399
P/N 999001
RBC - 19C 07-04
© 2004 Alamo Group Inc.
P/N 00756494
Safety Section 1-23
Item 17: PELIGRO! Driveline Safety in spanish.
Item 18: WARNING! Operate machine at 540 RPM.
SAFETY
P/N 00773723
Item 19: WARNING!Do Not Raise Flail while blades are turning.
Item 20: DANGER! Multi-Hazard. Refer to inside front cover.
P/N D103
P/N 02965141
RBF-19C 07-04
© 2004 Alamo Group Inc.
P/N 02967827
Safety Section 1-24
Loading...
+ 63 hidden pages