Tiger Electronics FLX10 User Manual

FLX15/FLX10
Flex-Arm
Published 04-06 S/N A10100003306- A10100152509 inclusive Part No. A101-01-0C
S/N A10200002306- A10200051405 inclusive
OPERA TOR'S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. Operation Instructions contained in this manual before operating the equipment.
READ, UNDERSTAND, and FOLLOW the Safety and
Tiger
3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900
© 2006 Alamo Group Inc.
TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.
DEALER’S PREDELIVERY SERVICE GUIDE
for the SCHULTE FLX15/ FLX10
DET AILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL
____ Shipping damage corrected ____ Set up machine as outlined in the shipping instructions attached to these instructions. ____ Check that all safety decals are in good condition, replace if necessary. ____ Check that gearboxes have been filled with oil. ____ Check that all grease fittings have been lubricated.
DEALER’S DELIVERY GUIDE
for the SCHULTE FLX15/ FLX10
____ Mounting and removal from tractor ____ Operation ____ Adjustments ____ Lubrication ____ Maintenance ____ Operator’s safety precautions ____ User’s responsibility and warranty ____ Operator’s manual delivered to owner ____ Operator instructed on contents of owner’s manual
TABLE OF CONTENTS
SAFETY SECTION
Safety Decals..................................................................................................................................1-2
Safety Decal Location ....................................................................................................................1-14
Safety Information...........................................................................................................................1-16
Federal Laws and Regulations .......................................................................................................1-20
INTRODUCTION SECTION ................................................................................................................... 2-1
ASSEMBLY SECTION .......................................................................................................................... 3-1
Assembly From Shipping Position........................................................................................................ 3-2
Adjustments...........................................................................................................................................3-3
Setting The Castor Wheels ................................................................................................................... 3-3
Connection To Tractor ...........................................................................................................................3-3
Connection To Cutter.............................................................................................................................3-4
Connection Strut To Cutter....................................................................................................................3-5
Connecting Cutter Hoses To Hydraulic Breakaway Stand ...................................................................3-5
General................................................................................................................................................... 3-6
OPERATION SECTION ......................................................................................................................... 4-1
MAINTENANCE SECTION ....................................................................................................................5-1
Condition of Nuts and Bolts................................................................................................................... 5-2
Castor Cone Spring Tension.................................................................................................................. 5-2
Bolt Grade and Torque ...... .... ..... .... .... ..... .... .... .... ..... .............................................................................5-2
Tires ....................................................................................................................................................... 5-2
Hubs and Spindles................................................................................................................................. 5-2
Greasing Installations............................................................................................................................5-2
Tightening Instructions For 618 Hubs ...................................................................................................5-4
Hydraulics .............................................................................................................................................. 5-4
Lubrication Gearbox .............................................................................................................................. 5-5
Universal Joint Assemblies ................................................................................................................... 5-6
Frame Pivot Points Lube .......................................................................................................................5-6
Specifications ........................................................................................................................................5-7
Schulte is registered trademarks of Alamo Group Inc.
SAFETY
SECTION
Safety Section 1-1
SAFETY
A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accident s can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this implement. This equipment should only be oper­ated by those persons who have read the Manual, who are responsible and trained, and who
know how to do so safely and responsibly .
SAFETY
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment..
Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.
CAUTION! The lowest level of Safety Message; warns of possible injury. Decals
located on the Equipment with this Signal Word are Black and Yellow.
WARNING! Serious injury or possible death! Decals are Black and Orange.
DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1)
READ, UNDERSTAND, and FOLLOW the following Safety
Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
(SG-2)
FLX15/10 04/06
© 2006 Alamo Group Inc.
Safety Section 1-2
SAFETY
PELIGRO!
DANGER!
WARNING!
WARNING!
Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3)
SAFETY
!LEA EL INSTRUCTIVO!
Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervi­sion. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4)
Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replace­ment decals immediately. (SG-5)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6)
WARNING!
WARNING!
DANGER!
DANGER!
Operate this Equipment only with a Tractor equipped with an ap­proved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor-
-particularly during a turnover when the operator could be pinned under the ROPS. (SG-7)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Imple­ment function. (SG-8)
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
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© 2006Alamo Group Inc.
Safety Section 1-3
SAFETY
DANGER!
WARNING!
SAFETY
DANGER!
Never allow children to operate or ride on the Tractor or Implement.
Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13)
(SG-11)
(SG-12)
DANGER!
DANGER!
WARNING!
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14)
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15)
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16)
FLX15/10 04/06
© 2006 Alamo Group Inc.
Safety Section 1-4
SAFETY
CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an
Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. Note: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)
SAFETY
WARNING!
Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condi­tion and operate properly.
Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by
the following rules:
Test the tractor at a slow speed and increase the speed slowly.
1.
Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.
Test the equipment at a slow speed in turns. Increase the speed
2.
through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds that you
3.
have determined are safe and which allow you to properly control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warn­ing lights and reduce your speed. Be aware of traffic around you and watch out for the other guy . (SG-19)
WARNING! Never attempt to lubricate, adjust, or remove material from the
Implement while it is in motion or while tractor engine is running. Make
WARNING!
FLX15/10 04/06
sure the tractor engine is off before working on the Implement.
Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent.
(SG-22)
Safety Section 1-5
(SG-20)
© 2006Alamo Group Inc.
SAFETY
WARNING!
SAFETY
DANGER!
DANGER!
Periodically inspect all moving parts for wear and replace when neces­sary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21)
Never run the tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24)
(SG-23)
DANGER!
WARNING!
DANGER!
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death. (SG-26)
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27)
DANGER! Operate the Tractor and/or Implement controls only while properly seated in
the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-
29)
FLX15/10 04/06
Safety Section 1-6
© 2006 Alamo Group Inc.
SAFETY
WARNING!
WARNING!
WARNING!
WARNING!
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30)
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of Califor­nia to cause cancer and birth defects or other reproductive harm. W ash Hands after handling. (SG-31)
Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32)
Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death. (SG-33)
SAFETY
WARNING!
WARNING!
DANGER!
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34)
Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death. (SG-35)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. (SG-36)
FLX15/10 04/06
© 2006Alamo Group Inc.
Safety Section 1-7
SAFETY
WARNING!
DANGER!
SAFETY
DANGER! All Safety Shields, Guards and Safety devices including
Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see this type of items discontinue mowing.
There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.
(but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and main­tained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3)
(SGM-1)
(SGM-2)
DANGER!
WARNING!
WARNING!
The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4)
Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-5)
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-6)
FLX15/10 04/06
© 2006 Alamo Group Inc.
Safety Section 1-8
SAFETY
WARNING! Mow at the speed that you can safely operate and control the tractor and
mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-7)
WARNING!
WARNING!
Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material. (SGM-8)
Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-9)
SAFETY
DANGER!
WARNING!
WARNING!
WARNING!
Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10)
Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11)
Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor .
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in parts being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs. (SGM-13)
DANGER!
FLX15/10 04/06
The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this Mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14)
© 2006Alamo Group Inc.
Safety Section 1-9
SAFETY
DANGER!
DANGER!
SAFETY
WARNING!
DANGER!
Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.
(SRM-3)
Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result inpossible injury from the separated Driveline sections. (SRM-4)
Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-7)
Rotary Mowers are capable under adverse conditions of throwing objects for great distances (10 0 y ards or more) and causing serious injury or death. Follow safety messages carefully
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;
-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;
-Passerby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.
DANGER!
DANGER!
FLX15/10 04/06
NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power requiredto mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform.)
(SRM-1)
Be particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces. (STI-1)
When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive slowly and use extremecaution when turning on hillsides. Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement may overturn. (STI-2)
Safety Section 1-10
© 2006 Alamo Group Inc.
SAFETY
DANGER!
WARNING!
CAUTION!
DO NOT allow any person under a folded wing unless wing is securely
locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the
frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.
Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury
or even death. (STI-4)
On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystand­ers away during operations. (STI-5)
(STI-3)
SAFETY
WARNING!
DANGER!
WARNING!
DANGER!
Secure the Implement for transport before traveling on public roads. For pull-type Implements, secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks. (STI-7)
Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothing with the rotating elements can result in serious injury or even death. Stay clear of all rotating elements at all times. (SSP-3)
Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.
(S3PT-5)
Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8)
FLX15/10 04/06
© 2006Alamo Group Inc.
Safety Section 1-11
SAFETY
WARNING!
WARNING!
SAFETY
DANGER!
DANGER!
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.
The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (3PT-10)
“Wait a minute...Save a life!”
Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11)
This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT-12)
(S3PT-9)
WARNING!
WARNING!
WARNING!
Before operating the Mower, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury. (S3PT-18)
Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury. (S3PT-20)
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use of an adapter can double the operating speed of the Mower resulting in excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO. (S3PT-14)
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© 2006 Alamo Group Inc.
Safety Section 1-12
SAFETY
WARNING!
DANGER!
WARNING!
WARNING!
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6)
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.
When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.
Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. (STI-6)
(S3PT-17)
(S3PT-15)
SAFETY
PARTS INFORMATION
Tiger mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Tiger specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Tiger mower parts for economy and safety.
(SPTM-1)
SEE YOUR TIGER DEALER
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
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© 2006Alamo Group Inc.
Safety Section 1-13
SAFETY
SAFETY
37
36
Canister Manual
40
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© 2006 Alamo Group Inc.
39
50
Inside
38
Safety Section 1-14
SAFETY
ITEM PART NO. QTY. DESCRIPTION
1 2 226-004 1 Fema Member 3 226-044 1 Decal, Grease Nipple On Underside 4 226-048 1 Decal, Warning Transport Speed 5 226-049 1 Decal, Use Genuine Schulte Parts 6 226-081 2 Decal, Check Oil Level 7 226-084 1 Decal, Made In North America 8 226-085 1 Decal, Minimum Lubrication Requirements 9 1 Serial Plate 10 31522 2 Decal, Tiger Logo, Medium Profile 11 31523 2 Decal, Tiger Logo, Large Profile 12 226-148 1 Decal, Warning Hydraulic Pressure 13 226-153 2 Red Reflector 14 226-154 2 Amber Reflector 15 226-1541 2 Amber Reflector 16 226-353 1 Decal, Patent Numbers 17 226-180 3 Decal, 4 Hour Greasing 18 226-181 1 3 Decal, 8 Hour Greasing 19 226-182 13 Decal, 50 Hour Greasing 20 226-189 2 Fluorescent 21 226-191 1 Decal, Peligro Read Manual 22 226-314 1 Decal, Peligro Driveline Manual 23 226-316 1 Decal, Danger Multi Warning 24 226-317 1 Decal, Danger Driveline Maintenance 25 226-318 1 Decal, Notice To Owner 26 226-323 1 Decal, Drawbar Adjustment 27 226-325 2 Decal, FLX15 Logo 28 226-327 1 Decal, Warning Transport Speed 29 226-328 3 Decal, Danger If Guard Missing Or Damaged 30 226-330 2 Decal, Warning Shear Hazard 31 226-332 1 Decal, Warning Blade Rotation 32 226-337 1 Color Coded Hose Ends 33 226-338 1 Maximum Operating Speed 34 226-341 2 Check Tire Pressure 35 226-364 1 Flex Arm Shaft Greasing Decal 36 256-018 3 Flatwasher 1/4" 37 250-002 3 Bolt 1/4" 38 255-025 3 Locknut 39 280-201 1 Canister 40 A101-01-0C 1 Operators Manual
SAFETY
NOTE: Schulte supplies safety decals on this product to promote safe operation. Damage to the decals may
occur while in shipping, use, or reconditioning. Schulte cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Schulte dealer to order replacement decals.
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© 2006Alamo Group Inc.
Item 2: FEMA MEMBER DECAL
SAFETY
Item 3: Grease Nipple on Underside. Apply grease as specified in Owner's Manual.
SAFETY
P/N 226-004
Item 4:DO NOT transport at speeds higher than 20 mph. Only transport behind a properly sized and equipped tractor.
Item 5: For safety and to guarantee optium product reliablity always use genuine SCHULTE replacement parts.
P/N 226-044
P/N 226-048
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P/N 226-049
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Item 6:Grease Every 8hrs.
Item 7: Made In North America
SAFETY
SAFETY
P/N 226-181
Item 8:IMPORTANT! Minimum Lubrication Requirements
Item 10: LOGO NAME SCHULTE Medium.
P/N 226-084
P/N 226-085
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P/N 31522
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Item 11:LOGO NAME Tiger Mowers Large
SAFETY
SAFETY
Item 12: WARNING; High-Pressure Fluid Hazard
Item 13: Red Reflector2"x9". Keep reflec­tors clean and visible.
P/N 31523
P/N 226-148
Item 14: Amber Reflector2"x9". Keep reflectors clean and visible.
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© 2006 Alamo Group Inc.
P/N 226-153
P/N 226-154
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Item 15:Amber Reflector 2"x4-1/2". Keep reflectors clean and visible.
Item 16: Patent Numbers
SAFETY
SAFETY
P/N 226-1541
Item 17: Grease Every 4 hrs.
Item 18: Grease Every 8hrs.
P/N 226-353
P/N 226-180
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P/N 226-181
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Item 19: Grease Every 50hrs.
SAFETY
Item 20:Fluorescent Reflector 2" X 9". Keep reflectors clean and visible.
SAFETY
P/N 226-182
Item 21: Peligro Translation, If you do not know how to read english. Please find someone that knows how to read english.
Item22 : Peligro Driveline Safety
P/N 226-189
P/N 226-191
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P/N 226-314
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Item 23: Multi-Hazard Decal
Item 24:Make certain that drivelines are correct lenth and are securely attached.
SAFETY
SAFETY
P/N 226-316
Item 25: Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.
Item26 : IMPORTANT! Drawbar Length Required For Pull Type Unit.
P/N 226-317
P/N 226-318
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P/N 226-323
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Item 27: DECAL NAME FLX15
SAFETY
Item 28:Reduce transport speed when taveling along side of road edge to maintain proper control of Flex Arm Mower
SAFETY
P/N 226-325
Item 29: DANGER! If guard missing or damaged DO NOT Operate.
Item 30: WARNING Keep away from wheel stabilizer holes to prevent crushing or shearing off.
P/N 226-327
P/N 226-328
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P/N 226-330
Safety Section 1-22
Item 31: WARNING: To reduce serious bodily injury from thrown objects the direction of blades should be as shown on decal.
Item 32: Color Coded Hose Ends
SAFETY
SAFETY
P/N 226-332
Item33: IMPORTANT! For optimal Performance, use a maximum forward speed of 4 mph (6.4 km/h)
Item34 : IMPORTANT! Check Tire Pressure Maintain 40 PSI (276 kpa) or Damage Will Occur.
P/N 226-337
P/N 226-338
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© 2006Alamo Group Inc.
P/N 226-341
Safety Section 1-23
Item35 : IMPORTANT! Apply grease to cross shaft in the collapsed and extended position every 4 hours.
SAFETY
SAFETY
P/N 226-364
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Safety Section 1-24
SAFETY
FEDERAL LAWS AND REGULATIONS
This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”
DUTIES Sec. 5 (a) Each employer­(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”
SAFETY
Employer Responsibilities:
T o ensure employee safety during T ractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the
equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator
securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide
the necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.
Child Labor Under 16 Y ears of Age
Some regulations specify that no one under the age of 16 may operate power machinery . It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
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Safety Section 1-25
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