Tiger JD 5101E User Manual
Current as of 11/04/2010
SIDE FLAIL
ASSEMBLIES
JD 5101E, 5093E & 5083E
UP THROUGH SERIAL #’s
LV5101E260403
LV5093E260318
LV5083E260784
P A RTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
06010016
TO THE OWNER / OPERATOR / DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes the potential hazards and follows reasonable safety practices.
The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
Observe the rules of safety and use common sense!
READ AND UNDERSTAND THIS MANUAL! Non–English speaking operators will need to GET
THE MANUAL TRANSLATED as needed!
W arranty Information: Read and understand the complete W arranty Statement found in this manual. Fill out the
W arranty Registration form in full and return it within 90 days. Make certain the Serial Number of the machine is
recorded on the W arranty Card, and form that you retain.
FORWARD
This manual contains information about many features of the T iger mowing
and roadside maintenance equipment. Some of these include: Safety precautions,
Assembly instructions, Operations, Maintenance and Parts. This manual will also
assist you in the proper break-in, daily care, andtroubleshooting of your new
mower .
We recommend that you read carefully the entire manual before operating the
unit. Also, time spent in becoming fully acquainted with its performance features,
adjustments, and maintenance schedules will be repaid in a long and satisfactory
life of the equipment.
T roubleshooting - Please, before you call, help us to help you!
Please look at the equipment to observe what is happening, then:
• Classify the problem
• Hydraulic, electrical or mechanical - Read the trouble shooting section
• Tractor or T ruck chassis - Contact vehicle dealer
• If unable to correct the problem yourself, contact your local Tiger Dealer af ter
gathering:
• Machine model _______________________
• Serial number ________________________
• Dealer name _________________________
• Detailed information about the problem including results of troubleshooting
Attention Owner / Operator / Dealer: It is your obligation to read, and understand,
the warranty information section located at the back of this manual denoting that the
purchaser understands the safety issues relating to this machine and has received
and will read a copy of this manual.
If at any time, you have a service problem with your Tiger mower , Contact
your local dealer for service and parts needed.
MANUF ACTURED BY: DISTRIBUTED BY :
Tiger Corporation _____________________
3301 N. Louise Ave. _____________________
Sioux Falls, SD 57107 1-_____-_____-________
1-800-843-6849 1-_____-_____-________
1-605-336-7900
www .tiger-mowers.com
T ABLE OF CONTENTS
SAFETY_____________________________________________ 1-1
Safety Information__________________________________ 1-2
ASSEMBLY / MOUNTING SECTION_______________________2-1
OPERATION SECTION_________________________________ 3-1
MAINTENANCE SECTION______________________________ 4-1
PARTS SECTION_____________________________________ 5-1
Parts Ordering Guide_______________________________ 5-2
Parts Table of Contents______________________________ 5-3
WARRANTY INFORMATION_____________________________ 7-1
This symbol means:
CAUTION – YOUR SAFETY IS AT RISK!
When you see this symbol, read and
follow the associated instructions carefully
or personal injury or damage may result.
Tiger is a registered trademark.
SAFETY
SAFETY
SECTION
Side & Rear flail Safety Section 1-1
SAFETY
General Safety Instructions and Practices
A safe and careful operator is the best operator. Safety is of primary importance to the
manufacturer and should be to the owner / operator. Most accident s can be avoided by being
aware of your equipment, your surroundings, and observing certain precautions. The first
section of this manual includes a list of Safety Messages that, if followed, will help protect the
operator and bystanders from injury or death. Read and understand these Safety Messages
before assembling, operating or servicing this mower. This equipment should only be
operated by those persons who have read the Manual, who are responsible and trained, and
who know how to do so safely and responsibly .
The Safety Alert Symbol combined with a Signal W ord, as seen below, is used
throughout this manual and on decals which are attached to the equipment. The
Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!” The symbol and signal word are intended to warn the owner /
operator of impending hazards and the degree of possible injury when operating
this equipment.
Practice all usual and customary safe working precautions and
above all -- remember safety is up to
YOU! Only YOU can
prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH
OR VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in
DEA TH OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MA Y result in MINOR
INJURY.
IMPORTANT!
NOTE: Identifies points of particular interest for more efficient or convienient operation or
Identifies special instructions or procedures that, if not strictly observed, could result
in damage to, or destruction of the machine, attachments or the enviroment.
repair. (SG-1)
READ, UNDERST AND, and FOLLOW the following Safety Messages.
Serious injury or death may occur unless care is taken to follow the
warnings and instructions stated in the Safety Messages. Always use
good common sense to avoid hazards. (SG-2)
Side & Rear flail Safety Section 1-2
SAFETY
PELIGRO!
DANGER!
WARNING!
WARNING!
Si no lee Ingles, pida ayuda a alguien que
si lo lea para que le traduzca las medidas
de seguridad. (SG-3)
Never operate the Tractor or Implement until you have read and
completely understand this Manual, the Tractor Operator’s Manual,
and each of the Safety Messages found in the Manual or on the Tractor
and Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure
the operator has fully read and understands the manuals prior to
operation. (SG-4)
Always maintain the safety decals in good readable condition. If the
decals are missing, damaged, or unreadable, obtain and install replacement decals immediately. (SG-5)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
Equipment use the Tractor flashing warning lights and follow all local traffic
regulations. (SG-6)
!
LEA EL
INSTRUCTIVO!
WARNING!
WARNING!
DANGER!
Operate this Equipment only with a Tractor equipped with an
approved roll-over-protective system (ROPS). Always wear seat
belts. Serious injury or even death could result from falling off the
tractor--particularly during a turnover when the operator could be
pinned under the ROPS. (SG-7)
Do not modify or alter this Implement. Do not permit anyone to modify
or alter this Implement, any of its components or any Implement
function. (SG-8)
BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
Side & Rear flail Safety Section 1-3
SAFETY
DANGER!
DANGER!
WARNING!
DANGER!
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death.
(SG-10)
Never allow children to operate or ride on the Tractor or Implement.
(SG-11)
Do not mount the tractor while the tractor is moving. Mount the tractor
only when the tractor and all moving parts are completely stopped.
(SG-12)
Start tractor only when properly seated in the tractor seat. Starting a
tractor in gear can result in injury or death. Read the tractor operators
manual for proper starting instructions. (SG-13)
DANGER!
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to
prevent sudden or inadvertent falling which could cause serious injury
or even death. (SG-14)
DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil is
expensive and its presence could present a hazard. Do not check for
leaks with your hand! Use a piece of heavy paper or cardboard. Highpressure oil streams from breaks in the line could penetrate the skin
and cause tissue damage including gangrene. If oil does penetrate the
skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15)
Side & Rear flail Safety Section 1-4
SAFETY
WARNING! The operator and all support personnel should wear hard hats,
safety shoes, safety glasses, and proper hearing protection at all
times for protection from injury including injury from items thrown by
the equipment. (SG-16)
CAUTION!
WARNING!
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement at-
tached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the operator over an extended period of time will cause
permanent or total hearing loss. Note: Hearing loss from loud noise
[from tractors, chain saws, radios, and other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.
(SG-I7)
Transport only at safe speeds. Serious accidents and injuries
can result from operating this equipment at unsafe speeds.
Understand the T ractor and Implement and how it handles before
transporting on streets and highways. Make sure the Tractor
steering and brakes are in good condition and operate properly .
Before transporting the Tractor and Implement, determine
the safe transport speeds for you and the equipment.
Make
sure you abide by the following rules:
1.
T est the tractor at a slow speed and increase the speed slowly.
Apply the brakes smoothly to determine the stopping characteristics
of the Tractor and Implement. As you increase the speed of the
Tractor the stopping distance increases. Determine the maximum
safe transport speed for you and this equipment.
Test the equipment at a slow speed in turns. Increase the speed
2.
through the turn only after you determine that it is safe to operate
at a higher speed. Use extreme care and reduce your speed
when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum safe turning speed for you
and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds that you
3.
have determined are safe and which allow you to properly
control the equipment.
Be aware of the operating conditions. Do not operate the Tractor
with weak or faulty brakes. When operating down a hill or on wet
or rain slick roads, the braking distance increases: use extreme
care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and reduce your speed. Be
aware of traffic around you and watch out for the other guy. (SG-19)
Side & Rear flail Safety Section 1-5
SAFETY
WARNING! Never attempt to lubricate, adjust, or remove material from the
Implement while it is in motion or while tractor engine is running. Make
sure the tractor engine is OFF before working on the Implement.
(SG-20)
WARNING!
WARNING!
DANGER!
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners,
worn or broken parts, and leaky or loose fittings. Make sure all pins
are properly secured. Serious injury may occur from not maintaining
this machine in good working order. (SG-21)
Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical
agent. (SG-22)
Never run the tractor engine in a closed building or without adequate
ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
DANGER!
DANGER!
WARNING!
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death. (SG-24)
Never allow children to play on or around Tractor or Implement. Children
can slip or fall off the Equipment and be injured or killed. Children can
cause the Implement to shift or fall crushing themselves or others. (SG-25)
Do not exceed the rated PTO speed for the Implement. Excessive PTO
speeds can cause Implement driveline or blade failures resulting in
serious injury or death. (SG-26)
Side & Rear flail Safety Section 1-6
SAFETY
DANGER!
DANGER!
WARNING!
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must
consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired.
operator or others could result if the operator is under the influence of
drugs or alcohol. (SG-27)
Operate the Tractor and/or Implement controls only while properly seated
in the Tractor seat with the seat belt securely fastened around you.
Inadvertent movement of the Tractor or Implement may cause serious
injury or death. (SG-29)
Mow only in conditions where you have clear visibility in daylight or with
adequate artificial lighting. Never mow in darkness or foggy conditions
where you cannot clearly see at least 100 yards in front and to the sides of
the tractor and mower. Make sure that you can clearly see and identify
passersby, steep slopes, ditches, drop-offs, overhead obstructions, power
lines, debris and foreign objects. If you are unable to clearly see this type
of items discontinue mowing. (SGM-1)
Serious injury or death to the
DANGER!
DANGER!
There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or
even death may occur unless care is taken to insure the safety of the
operator, bystanders, or passersby in the area. Do not operate this
machine with anyone in the immediate area. Stop mowing if anyone
is within 100 yards of mower. (SFL-1)
All Safety Shields, Guards and Safety devices including
(but not limited to) - the Deflectors, Steel Guards,
Gearbox Shields, PTO integral shields , and Retractable
Door Shields should be used and maintained in good
working condition. All safety devices should be inspected carefully at least daily for missing or broken
components. Missing, broken, or worn items must be
replaced at once to reduce the possibility of injury or
death from thrown objects, entanglement, or blade contact. (SFL-5)
Side & Rear flail Safety Section 1-7
SAFETY
DANGER! The rotating parts of this machine have been designed and tested for
rugged use. However, the blades could fail upon impact with heavy,
solid objects such as metal guard rails and concrete structures. Such
impact could cause the broken objects to be thrown outward at very
high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such
obstacles. (SGM-4)
WARNING!
WARNING!
WARNING!
Extreme care should be taken when operating near loose objects such
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly marked and carefully avoided by
the operator. Stop mowing immediately if blades strike a foreign
object. Repair all damage and make certain rotor or blade carrier is
balanced before resuming mowing. (SGM-5)
Many varied objects, such as wire, cable, rope, or chains, can become
entangled in the operating parts of the mower head. These items could
then swing outside the housing at greater velocities than the blades. Such
a situation is extremely hazardous and could result in serious injury or
even death. Inspect the cutting area for such objects before mowing.
Remove any like object from the site. Never allow the cutting blades to
contact such items. (SGM-6)
Mow at the speed that you can safely operate and control the tractor and
mower. Safe mowing speed depends on terrain condition and grass type,
density, and height of cut. Normal ground speed range is from 0 to 5 mph.
Use slow mowing speeds when operating on or near steep slopes,
ditches, drop-offs, overhead obstructions, power lines, or when debris and
foreign objects are to be avoided. (SGM-7)
WARNING!
DANGER!
WARNING!
Avoid mowing in reverse direction when possible. Check to make sure
there are no persons behind the mower and use extreme care when
mowing in reverse. Mow only at a slow ground speed where you can safely
operate and control the tractor and mower. Never mow an area that you
have not inspected and removed debris or foreign material. (SGM-8)
Replace bent or broken blade with new blades. NEVER ATTEMPT TO
STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY
CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN
BLADES. (SGM-10)
Do not mow with two machines in the same area except with Cab tractors
with the windows closed. (SGM-11)
Side & Rear flail Safety Section 1-8
SAFETY
DANGER!
DANGER!
Flail Mowers are capable under adverse conditions of throwing objects
for great distances (100 yards or more) and causing serious injury or
death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors are installed and in good,
working condition;
-Mower Head is running close to and parallel to the ground
without exposed Blades;
-Passersby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign
material such as rocks, cans, glass, and general debris
has been removed.
NOTE:
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up. (SFL-2)
Where there are grass and weeds high enough to hide debris
that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate
height, inspected closely with any remaining debris being removed, and mowed again at desired final height. (SFL-6)
WARNING!
WARNING!
WARNING!
Each Rear Wheel must have a minimum of 1,000 pounds contact with
the surface to prevent lateral instability and possible tip-over which
could result in serious bodily injury or even death. Widen the wheel
tread and add weights if needed. Refer to the mounting instructions
or call Customer Service if you need assistance with Couterweight
Procedure. (SFL-3)
Do not operate Mower if excessive vibration exists. Shut down PTO
and the Tractor engine. Inspect the Mower to determine the source
of the vibration. If Mower blades are missing or damaged replace
them immediately. Do not operate the mower until the blades have
been replaced and the Mower operates smoothly. Operating the
Mower with excessive vibration can result in component failure and
broken objects to be thrown outward at very high velocities. To reduce
the possibility of property damage, serious injury, or even death, never
allow the Mower to be operated with blades missing. (SFL-4)
Be particularly careful when transporting the Implement with the Tractor.
Turn curves or go up hills only at a low speed and using a gradual
steering angle. Rear mounted implements move the center of gravity to
the rear and remove weight from the front wheels. Make certain, by
adding front ballast, that at least 20% of the tractor’s weight is on the
front wheels to prevent rearing up, loss of steering control or Tractor tipover. Slow down on rough or uneven surfaces to prevent loss of
steering control which could result in property damage or possible injury.
Do not transport unless 3-Point lift lever is fully raised and in the latched
transport position. Dropping implement in transport can cause serious
damage to the tractor and/or Implement and possibly cause the operator
or others to be injured or killed. (S3PT-2)
Side & Rear flail Safety Section 1-9
SAFETY
DANGER!
WARNING!
WARNING!
DANGER!
Always disconnect the main PTO Driveline from the Tractor before
performing service on the Mower. Never work on the Mower with the
tractor PTO driveline connected and running. Blades or Drivelines could
turn without warning and cause immediate entanglement, injury or death.
(SRM-3)
Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower
deck exposes the Cutting Blades which creates a potentially
serious hazard and could cause serious injury or even death from
objects thrown from the Blades.
Never leave Tractor and Implement unattended while the implement is in
the lifted position. Accidental operation of lifting lever or a hydraulic failure
may cause sudden drop of unit with injury or death by crushing. To
properly park the implement when disconnecting it from the tractor, lower
the stand and put the retaining pin securely in place, or put a secure
support under the A-Frame. Lower the implement carefully to the ground.
Do not put hands or feet under lifted components. (SPT-1)
Make sure the PTO shield, integral driveline shields, and input shields are
is installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing. (S3PT-8)
(SRM-7)
WARNING!
WARNING! Use extreme care when lowering or unfolding the implement’s wings.
DANGER!
DANGER!
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the Implement. Place the Implement on the ground or securely
blocked up, disengage the PTO, and turn off the tractor engine. Push
and pull the Remote Cylinder lever in and out several times prior to
starting any maintenance or repair work. (S3PT-9)
Make sure no bystanders are close by or underneath the wings. Allow
ample clearance around the implement when folding or unfolding the
wings. Use extreme caution around buildings or overhead power lines.
(S3PT-5)
When the Wings are folded for transport, the center of gravity is raised
and the possibility of overturn is increased. Drive slowly and use
extremecaution when turning on hillsides. Overturning the Implement
could cause the Implement to overturn the Tractor and vice versa resulting
in serious injury or even death. Never fold wings on a hillside...the
Implement may overturn. (STI-2)
DO NOT allow any person under a folded wing unless wing is securely
locked up or supported. DO NOT approach the Implement unless the
Tractor is turned off and all motion has ceased. Never work under the
frame work, or any lifted component unless the implement is securely
supported or blocked up. A sudden or inadvertent fall by any of these
components could cause serious injury or even death. (STI-3)
Side & Rear flail Safety Section 1-10
SAFETY
DANGER!
WARNING!
WARNING!
WARNING!
The flail cutter shaft is designed for standard rotation (same
rotation as the tractor wheels during forward travel). Never operate the
cutter shaft in the reverse rotation. Operating this mower in reverse
rotation may cause objects to be thrown out the front of the mower
head.
The rotating parts of this machine continue to rotate even after the PTO has been turned
off. The operator should remain in his seat for 60 seconds after the brake has been set,
the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
(3PT-10)
“Wait a minute...Save a life!”
Engine Exhaust, some of its constituents, and certain components contain or emit
chemicals known to the state of California to cause cancer and birth or other
reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer and birth or other
reproductive harm. Wash hands after handling!
Tiger mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drive-train components and bearings. These parts are made and
tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications.
The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety
hazard. Use genuine Tiger mower parts for economy and safety.
SEE YOUR DEALER
In addition to the design and configuration of this Implement, including Safety Signs and Safety
Equipment, hazard control and accident prevention are dependent upon the awareness,
concern, prudence, and proper training of personnel involved in the operation, transport,
maintenance, and storage of the machine. Refer also to Safety Messages and operation
instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay
close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
Side & Rear flail Safety Section 1-11
SAFETY
P ART NO.
LOCA TION
21405
MOWER DECK
22839
MOWER DECK
Side & Rear flail Safety Section 1-12
22840
INSIDE OF CAB
24028
MOWER DECK
SAFETY
P ART NO.
LOCA TION
10” x 5.5” 31522
MOWER DECK
18.25” x10” 31523
HYDRAULIC T ANK
42350
MOWER DECK
Side & Rear flail Safety Section 1-13
33743
INSIDE OF CAB
SAFETY
P ART NO.
LOCA TION
42399
MOWER DECK
42400
MOWER DECK
6T3217
MOWER DECK
6T3219
INSIDE OF CAB
Side & Rear flail Safety Section 1-14
6T3220
FRONT PUMP MOUNT
SAFETY
P ART NO.
LOCA TION
6T3221
INSIDE OF CAB
6T3222
INSIDE OF CAB
6T3223
INSIDE OF CAB
6T3224
MOWER DECK
6T3230
INSIDE OF CAB
Side & Rear flail Safety Section 1-15
SAFETY
P ART NO.
LOCA TION
6T3233
HYDRAULIC T ANK
6T3234
INSIDE OF CAB
Side & Rear flail Safety Section 1-16
6T3236
MOWER DECK
HYDRAULIC T ANK
6T3243
INSIDE OF CAB
SAFETY
HYDRAULIC TANK
Side & Rear flail Safety Section 1-17
34852
06550054
ON MOWER HEAD
SAFETY
ITEM PART NO. QTY. DESCRIPTION
50023 AVAIL MANUAL CANISTER COMPLETE
1 00776031 1 ROUND MANUAL CANISTER
33997 1 DECAL, SHEET, MANUAL CANISTER
2 * DECAL
3 * DECAL
4 * DECAL
5 * AVAIL SPECIFIC PRODUCT MANUAL
6 33753 1 E M I SAFETY MANUAL
7 34296 1 FRONT ADHESIVE PAD
8 34297 1 REAR ADHESIVE PAD
9 6T1823 4 ZIP TIE 14” LONG
NOTE:
The manual canister can be bolted, zip tied or adhered to a variety of
surfaces. Locate a protected area within the view of the operator. Then
select an installation method and attach the canister . CAUTION - AVOID
DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may
be located behind these areas. When adhering the canister to a surface,
thoroughly clean that surface before installing the canister .
Side & Rear flail Safety Section 1-18
SAFETY
FEDERAL LAWS AND REGULATIONS
This section is intended to explain in broad terms the concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occup ational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and
healthful working conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which
are free from recognized hazards that are causing or are likely to cause death or serious
physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this
Act.
(b) Each employee shall comply with occupational safety and health standards and all
rules, regulations and orders issued pursuant to this Act which are applicable to his
own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually
thereafter , the employer shall instruct every employee in the safe operation and servicing
of all equipment with which the employee is, or will be involved.”
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility
to:
1. Train the employee in the proper and safe operation of the T ractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and
guards on the equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee
operator securely fasten the safety belt and operate with the ROPS in the raised position at all
times.
6. Forbid the employee operator to carry additional riders on the T ractor or Implement.
7. Provide the required tools to maintain the T ractor and Implement in a good safe working condition
and provide the necessary support devices to secure the equipment safely while performing repairs
and service.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor , Employment S t andard Administration, Wage & Home Division, Child Labor Bulletin #102.)
Side & Rear flail Safety Section 1-19
SAFETY
Side & Rear flail Safety Section 1-20
ASSEMBLY
SECTION
Assembly Section 2-1
ASSEMBLY
Before attempting to mount or service your Tiger mower, it is important to
read and understand all of the information in the Safety section of this manual.
Check complete shipment list against the packing list to make sure there are no
shortages. Make certain the tractor model is the appropriate one for the mower
received!
Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever
possible whether mentioned or not.
Read and understand the entire assembly section instructions before attempting to
mount your Tiger mower. Refer to the parts section of this manual for detailed
illustrations to locate all parts.
TRACTOR PREP ARA TION
A: Remove right hand steps.
B: Disconnect cables from both batteries, (remove batteries and the battery
box from cab units only.)
C: Remove engine side panels, or raise hood to access front pulley.
D: Remove plugs from tractor casting where main frame and pump mount will be
attached.
E: Raise the tractor onto jack-stands and remove the right rear wheels.
CRANKSHAFT ADAPTER
If necessary remove the four cap-screws from the crankshaft pulley and keep
them to reuse. Remove the large washer and discard. Then install the crankshaft
adapter and spacer to the pulley with cap-screws and lock-washers as shown in the
parts section.
Assembly Section 2-2
12-6-01
ASSEMBLY
DRIVESHAFT ACCESS
To access the driveshaft of the JD-5101E, a hole will need to be cut in the front of
the tractor frame. Find the tapped marking on the front end of the tractor (shown
below.) Using a 1-1/2” hole saw, cut a hole for the driveshaft. Once the hole is cut
you will be able to look through the hole and see the driveshaft cover .
DRIVESHAFT COVER
PRE-T APPED
MARKING
HARDWARE TO BE REMOVED
The driveshaft cover is held on by two bolts. To remove these bolts take off the
panel covering the fan. Then you will have access to the bolts on the driveshaf t cover.
PANEL
BOLTS T O BE
REMOVED
ADJUSTING REAR WHEELS
Raise rear of tractor onto jack-stands and adjust tires / rims all the way out.
Follow the instructions in the tractor owners manual for adjusting tires and
rims. NOTE: This may require switching the wheels to opposite sides of tractor.
Do not reinstall wheels onto tractor until valve has been mounted (cab), and all hoses
have been installed
Assembly Section 2-3
ASSEMBLY
WHEEL SPACER WITH WHEEL WELL TANK
When the left wheel is off, a spacer kit is needed with the wheel well tank (part#
06200637.) Att ach the spacer to the left wheel portion of the axle with the hardware
provided. When you are ready to re-attach the left wheel, the wheel goes on first
then the reinforcement ring and finally the hardware provided.
DRIVESHAFT COUPLER - LOADER
To access the driveshaft of the JD-5101E, a hole will need to be cut in the front of
the tractor frame. After cutting a hole into the front casting the bottom edge of the
hole needs to be beveled out at a 45° angle with a grinder or file. Also the short end of
the coupler connects to the driveshaft and the longer end connects to the pump.
Assembly Section 2-4
ASSEMBLY
AXLE BRACE
Position the right axle brace under the tractor right hand side. Raise the brace up
to the matching mounting holes in the main fame and rear axle housing. Note the
right side brace is installed on outside edge of the main frame and the left side brace
is installed on the inside edge of the main frame. Pictures below show right side
brace installation. Install the clamp plate with capscrews, washers and nuts as
shown in the main frame parts section. Apply Loc-Tite to the threads and torque to
the values noted in the torque chart located in the maintenance section of this
manual.
HYDRAULIC T ANK INSTALLA TION
Attach the tank mount to the main frame with the hardware shown in the parts
section.
Install all fittings and tubes into tank and tank filter as shown in parts section
illustration. Insert tank sight glass into front side of the tank. Install the temperature
sensor (optional) or pipe plug into the side of the tank.
Place the tank in the mounting bracket on the main fame as shown in the parts
section. Secure the tank in the mounting bracket with the tank strap and nylock nuts.
Install the filter gauge into the filter housing so that it points to the rear of the
tractor and is clearly visible to the operator. The breather cap will be inst alled after
tank is filled.
Assembly Section 2-5
ASSEMBLY
POLYCARBONA TE SAFETY WINDOW
NOTE: In most cases this should be done before mounting the main frame.
Carefully remove the existing right rear cab window, to be replaced with the matching
polycarbonate window provided.
Clean all of the surfaces around the window opening, once the rear window is
removed. Peel back the protective paper from the area around the window that will
contact the window frame. Apply a bead of urethane window adhesive, supplied in kit,
around the window opening. Carefully position the new window into position. Fill the
remainder of the gap around the window with the adhesive, to finish. Be sure to
follow the instructions on the adhesive label when installing window.
Next, install the upper and lower door hinges along with the existing cab door
hinges. To do this, you will remove the existing hinge hardware and install the existing
hardware on the polycarbonate as shown. Set the safety screen assembly on the
hinges and attach the door to the tractor frame. Install the brackes with the hardware
shown in the parts section. Assemble the rod with the vibration isolator and nuts and
attach them to the brackets. Adjust the vibration isolator on the upper and lower
brackets to achieve a good fit with the window .
Installing a boom mower requires that all right side windows be replaced or
shielded by a lexan safety window.
VALVE MOUNTING
Attach the rear valve mounting bracket to the fender of the tractor by removing the
two rear bolts on the left fender and the two rear bolts on the right fender. See
illustration below. Drill the square holes in the fenders to accept 3/8” capscrews.
Use the hardware noted in the parts section to attach the valve mounting bracket to
the tractor.
Next, attach the valve mounting plate to the mounting bracket. Align the holes on
the plate to the holes on the bracket. Use the hardware shown in the parts section to
attach the plate to the valve mounting bracket.
Finally , place the valve on the valve mounting plate as shown in the p arts section.
Align the holes on the valve assembly to the holes on the plate. Use the hardware
provided to secure the valve to the plate. Refer to the parts section for the
placement of the valve and the hardware used. Please handle the lift valve with
care. It is extremely heavy and contains small parts.
BOL T HOLE LOCA TIONS
FOR V ALVE MOUNT
BOLT HOLE LOCA TIONS
FOR V ALVE MOUNT
Assembly Section 2-6
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