Tiffen Steadicam Volt User Manual

Page 1
Steadicam
®
Volt
LIT-817001, RevA
Page 2
Introduction 1
Volt Components 2
Get Started 7
Powering On 11
Operating with Volt 15
Control Box settings 19
Installing the Volt 25
Control box 27
Gimbal prep 29
Mounting Volt motors 35
Flip button 37
Adding Belts 39
Upgrading gimbals
Archer/Archer2 gimbal 45
Ultra2/Shadow gimbal 49
PRO gimbals 53
Balance Ultra2/PRO 57
Troubleshooting and Notes 61
Wiring and pin-outs 63
Contact Tiffen 65
The Tiffen Company
90 Oser Avenue Hauppauge, NY 11788 Visit us at tiffen.com
Table of Contents
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The Steadicam® Volt™
Welcome to the future of professional Steadicam® stabilizer operating!
Working with the sled’s inertia and neutral balance, the Volt generates
an “articial bottom-heaviness” to keep the horizon level and headroom
stable. With the Volt, the operator can concentrate on precise framing,
timing, navigating, and other more interesting aspects of operating.
The strength of the roll and the tilt assistance can be individually ne-tuned to suit the operator’s preferences, and easily adjusted for different shots. The assistance can feel like operating a sled with a very long drop time – easy to tilt or roll – to full gyro-simulation, with the
sled locked hard to the horizon in roll or tilt or both!
Because the sled is always balanced neutrally top-to-bottom, all
pendular effects from acceleration and deceleration are eliminated. Plus,
there is no re-balancing needed when switching to low mode!
Introduction Components
Trunnion
pulley
Handle pulley
Trunnion motor and belt
Pan encoder
Pan encoder ring
Steadicam® Volt shown on M-1 gimbal
Main power/
control input &
Encoder jack
Handle motor
and belt
Power LED (blue)
Gimbal button
Mode LED (green)
Trunnion screw
access
Invert button access
The Volt also allows behaviors
that were impossible before. Like
“friction mode” which emulates a uid head with tilt hold and a xed horizon, bringing you new control options for each and every shot.
In use, the Volt is completely
transparent to the operator, and it
feels exactly like regular Steadicam
operating – with perfect horizons.
The operator is always in full
and direct control of framing,
and can easily override the Volt’s
assistance.
Encoder cable guide
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Components
Nose box rods
Power and Mode LEDs
Run/pause switch
Steadicam® Volt Control Box
Main power switch
Level trim button
Power input jack
from sled power
Display jack
(RESERVED)
Main power/control output to Volt
Roll strength dial
Tilt strength dial
Damping adjuster
Steadicam® Padded Dock
The new dock
The padded dock is designed to protect the Volt electronics as well as
make docking and balancing easier. The low-prole design ensures nothing contacts the Volt gimbal motor assembly when docked, and the “over-center” arm swings into place to secure the sled. Docking on the gimbal also reduces shock loads on your gimbal bearings. You’ll note a low, primary balance stud on the side, which is barely higher than your gimbal handle, making it a simple task to lift for balancing
regardless of the sled build.
MDR-3 mount
Dynamic balance stud
Tool holder
Arm holder
Padded dock insert
specic for your gimbal
Static balance stud
Over-center hook
Hook lock lever
Dock tilt lock knob
Stand lock knob
Note: The Lemo connectors rotate up to 90˚ in the control box chassis to allow you more options when running cables.
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Included with Steadicam® Volt for M-1
Volt Gimbal Motor Assembly (hockey stick) and pulleys
Volt Control Box (mustache box)
Pan encoder assembly and pan encoder ring for gimbal
12V power cable (817-0131)
Gimbal cable, short (817-0135)
Padded Dock (with insert for your gimbal) and case (817-7980)
Nose box mounting rods
Spare adhesive tapes for pan encoder ring
This operation manual (LIT-817001) on USB drive
Included with Upgrade Kits for other gimbals
Volt compatible yoke and mounting kit
Power cable for your rig
Blue pin wrench for your gimbal
Mounting options you selected
Upgrade kit details start on page 45
Tools required for installation
Blue “whale” gimbal tool for your gimbal.
Imperial Allen key set for install and belt adjustment.
Flat screwdriver for nose box rods.
• Loctite® 222™ for post top screws and upgrade kits.
Components Mount options
Nose box adapter
U2, Shadow, Clipper, Archer
MDR-3 adapters
PRO or any other MDR setup
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Balance
Neutral balance
In order for the motors to exert maximum balancing assistance to the roll and tilt axes, we balance the sled completely neutral. No drop time at all! This also eliminates any pendulum effect when accelerating or stopping the sled. Static and dynamic balance are now even more
critical, so panning the camera will not create diagonal forces and the
sled can easily be held at any angle without rotating.
Before you begin
The two major components of Steadicam® Volt™, the motor assembly and the control box, contain advanced sensors and electronics. Each may be mounted left or right, to optimize the controls for your operating, but you must be aware of the differences these choices
present for the Volt electronics.
The control box may be mounted for regular or goofy operators.
If your knobs are to the right of the sled (regular operator), you’ll
align the gimbal handle to the rear of the post on power up.
If your knobs are to the left of the sled (goofy operator) you’ll
align the gimbal handle to the front of the post on power up.
See page 11 about powering on.
Right knobs = REAR, Left knobs = FRONT
Similarly, the Volt motor assembly may be mounted left or right on the gimbal. If you’re doing this yourself, be aware that left
side is default mode and right side mounting requires pressing
the internal “ip” button once to reorient the Volt. See page 39 to learn about the ip button. If the system was installed at your dealer, the ip procedure will have been performed already.
We strongly encourage professional installation of the Volt components onto your system by an authorized dealer.
• Installation instructions for Volt compatible gimbals, and upgrade
kits for other gimbals, are provided later in this manual.
For more information visit tiffen.com/steadicam/voltsystem/
Let’s get started!
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Then, change the balance to
be completely neutral top-to
bottom. It should hold any post
angle and not rotate.
TIP: For a refresher on
dynamic balancing, see
Section One of The Steadicam
Operator’s Handbook.
Balance the sled with a normal
to long drop time. BOTH static
and dynamic balance are
important here. You know how
to dynamic balance, right?
NOTE: You may wish to temporarily unplug the gimbal cable while dynamic balancing
to allow multiple rotations.
Make sure the sled does not
pan when holding a tilt. If so, a
tiny adjustment to your side-
side balance should correct this.
Otherwise, go back and re-
check your dynamic balance.
TIP: When you change anything ABOVE the gimbal and re-balance at the top stage, dynamic balance is maintained!
When changing accessories
above the gimbal, like lenses or lters, re-balance on the pin
with a normal drop time and
then go fully neutral again.
Balance
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Powering up
Adding the Steadicam® Volt™ to your system requires an extra step
when powering up, and when picking up your sled. First, you’ll align the pan encoder while powering on, and later you’ll run the system when you want the Volt motors active. It’ll become second nature, but pay close attention while you’re getting started for best results.
IF the control box is mounted
for regular operators (knobs on the RIGHT) align the gimbal handle with the REAR of the
post and simultaneously power
on the Volt. Wait 2.5sec while
the system registers the pan
encoder position.
The blue LEDs glow.
You’ll do this EVERY TIME you
power on the Volt.
Before powering on the system, double check that the PAUSE
switch is engaged.
TIP: Consider using the Roll, Damping and Tilt settings shown here as a starting point. More suggestions on page 21.
Make sure the power switch is
in the OFF position and plug in
the power cable from your sled
to the Volt control box.
NOTE: If you’re using an
aftermarket power cable,
conrm the polarity is correct.
Volt is protected against reverse
voltage, but won’t work very
well without power.
Plug in the Volt gimbal cable and
wrap a couple of loops around
the post as needed to control
any slack.
NOTE: The Volt control box will
not power up without the gimbal
cable properly connected.
IF the control box is mounted for goofy operators (knobs
on the LEFT) align the gimbal handle with the FRONT of the
post and simultaneously power
on the Volt. Wait 2.5sec while
the system registers the pan
encoder position.
The blue LEDs glow.
You’ll do this EVERY TIME you
power on the Volt.
Power on
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Powering on the system sets
the roll and tilt trims to default
horizon for a vertical post with
level tilt head.
In the next section, we’ll
explore trimming and modes.
Pick up the sled on your arm or
use the balance pin.
With the post vertical, ip the
pause switch to ON and the Volt
becomes active.
The green LEDs glow.
You should now feel the horizon
assistance and articial bottom-
heaviness of normal mode.
Power on
The Volt only needs to have
the post encoder aligned when
powering on.
Pausing and activating the Volt
can be toggled with the handle
in any orientation.
If you do power down,
remember to align the handle
again when powering back up.
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To trim, tilt the sled to any
angle and SHORT-press the
gimbal handle (thumb) button.
The new trim angle is set
immediately.
In normal mode, the articial
bottom-heaviness will return
the sled to THIS angle.
This can be done on the y,
during the shot - a huge
advantage to your operating.
Operating with the Steadicam® Volt™
The best thing about adding this tool to your system is that you’re still operating a mechanical stabilizer, and using your skills and years of experience to craft each shot. Here are some tips on how to optimize
the Volt, starting with trimming the post angle and the two operating
modes. We’ll adjust the control box dials later.
DO NOT TRIM with your top
stage balance like you used to...
Leave the sled in perfect neutral
balance at all times!
The two operating modes are toggled with a LONG press of the gimbal button.
In normal mode, the sled will
return to your trimmed tilt angle, simulating a normally
balanced Steadicam sled.
Normal mode is always default and displays SOLID green LEDs.
Operating
The second mode is called the
“Friction mode” and displays PULSING green LEDs.
In friction mode, the sled will remain tilted where the operator places it and require force to change tilt position.
It’s like having a uid head on your Steadicam!
Using your sled’s integrated tilt head maintains the vertical
post, ideal for panning.
First, pause the system, change the tilt and re-balance the sled.
Then run the Volt and set a new
tilt trim by short pressing the
gimbal button.
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Operating
Quick low mode is now easier
than ever! When ipping,
there is no need to re-balance
because the sled is neutral.
Simply invert the sled
and rotate the monitor for
viewability.
NOTE: If you tilt the head,
make sure to set a new trim.
To reset the roll horizon to
default, LONG-press the trim
button on the control box for 6
seconds until both LEDs on the
control box turn off and pulse
back on.
Horizon is now reset.
Any previous TILT trim will be
maintained.
Should you wish to set the
ROLL trim, SHORT-press the
trim button on the control box
and position the sled to the new
level position while the LEDs
blink for 5 seconds.
When LED blinking stops,
your new horizon position (or
Dutch angle!) is now stored in
memory.
The dock offers the ability to tilt the gimbal up to 30˚ while
remaining docked and secure.
To enable this feature, remove
the set screw from beneath the
stand mount with a 1/8” Allen ke y.
Tilt angle is now secured with the tilt lock knob pictured.
The included padded dock is essential to protect the Volt’s motors and electronics. Other
methods of docking may
damage the unit.
Always use the over-center
hook while docked.
TIP: You can remove unnecessary docking rings and
gain precious gimbal height!
TIP: Instead of using the tilt
dock, you can also place the rig
on the balance stud and engage the Volt motors.
Setting trim will hold the shot
with next to no operating
required!
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The pause switch is there to
keep the Volt powered on and
tracking the encoder and motor
positions.
Pausing does NOT require you
to align the gimbal handle
again, and your previous trim
setting will be maintained.
It’s great for quickly re-
balancing or standing by.
The trim button on the control
box has two functions:
SHORT-press sets ROLL trim
to the current post angle.
LONG-press of 6 seconds
reverts roll trim to default.
Control box settings
The three dials on the control box allow you to customize the behavior of the Volt in two axes, roll and tilt, independently. Additionally, the damping dial controls how the system returns the sled to vertical. Here are some general guides to all of the control box switches and knobs.
Settings
The ROLL dial controls the strength of the motors in the
roll axis. This equates to how strongly the rig seeks a level horizon side-to-side.
To help retain subtlty of control, start with low assist levels and
add strength as needed for each shot.
More isn’t always better!
Damping works like friction to keep the sled from oscillating.
Set the damping in proportion
to your TILT strength, but use
as little as possible.
The operator should do most of the damping (like normal operating) rather than letting the electronics do it.
The TILT dial controls the strength of the motors in the tilt
axis. This alters the behavior:
In normal mode, more tilt strength equates to stronger
articial bottom-heaviness.
In friction mode, more tilt
strength equates to rmer hold
at the operator’s set post angle,
like drag on a uid head.
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ROLL Dampen TILT
Recommended settings
Try these settings for the different situations listed. These recipes are just a starting point; experiment, starting with reduced strength and nd exactly what works best for you, for each shot.
TYPICAL MODE
Every day operating, easy tilt.
ROCK AND ROLL
Free to tilt or roll Dutch angles.
GYRO SIMULATOR
Tilt and roll set to 11.
WHIP PANS
Roll/tilt equal, vertical post.
VEHICLE MODE
High roll/tilt resistance.
FRICTION MODE
Fluid head sim, TILT is drag.
SO MANY TILTS
Normal mode, when tilting more
than 60˚ from vertical.
Additional thoughts on settings:
Use higher motor strength in both axes for heavier rigs and rigs
with more inertia, like long mode. Less strength for lighter rigs.
Full tilt assist is available to 22.5 degrees from vertical, HALF
assist at 45 degrees, and ZERO assist beyond 67.5 degrees, allowing extreme tilts and a natural rest position without the motors intervening.
• When using friction mode, increasing the TILT strength enables the
sled to “stick” to a tilt angle with more authority. It’s like the drag setting on a uid head.
Damping becomes LESS effective with increased motor strength
settings. Tune this to taste.
Share settings with other Volt operators as we all explore the
future of Steadicam® operating!
For more information visit tiffen.com/steadicam/voltsystem/
Settings
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Installation
Installing Steadicam® Volt™ yourself
Professional installation is recommended, but a mechanically inclined,
professional Steadicam® Operator such as yourself should be able to
install a Volt in roughly an hour. But unlike other “horizon” gadgets, you’ll probably never want to take it off!
The steps involved are:
Before beginning you should decide two details:
1. Which side of the sled you’ll mount the control box knobs.
2. Which side you’ll mount the gimbal motors.
Add the control box to the top stage.
Upgrade and balance the gimbal if your gimbal is not Volt
compatible from the factory. Kits start on page 49.
• Prepare the gimbal for Volt.
Install the gimbal motor assembly.
• Install power and gimbal cables.
• If mounting the gimbal motors on the RIGHT side of gimbal, press
the FLIP button one time while powered on.
Sit down for a moment to mentally prepare yourself for more
creative, accurate and consistent shots!
NOTE: This portion of the manual takes you through a detailed RIGHT-side install on an M-1 gimbal, with special notes for upgraded gimbals and LEFT-side installs. The two sides are essentially mirror
images with minor differences.
Because specications are subject to change, visit tiffen.com/
steadicam/voltsystem/ for the latest.
Note about choosing sides
The Volt gimbal motor assembly, casually referred to as the hockey stick, may be mounted to either side of your gimbal yoke. In general, regular operators prefer to mount it to the left and goofy operators mount it to the right. This allows maximum viewability of the monitor and places the gimbal button conveniently near your thumb. However, broadcast users may wish to test t their zoom controller onto the handle to ensure access to the gimbal button. Also, keep in mind your rest position may need to change if the Volt gimbal motor assembly contacts your shoulder. The choice of side is up to you!
RIGHT side mount
(typically goofy)
LEFT side mount
(typically regular)
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Add the included short rod
extensions to the nose box of
your M-1 top stage and tighten
with a at head screwdriver.
Slide on the control box and
secure with the threaded rod
caps. Tighten with a at head
screwdriver.
Other Tiffen rigs can utilize the
nose box adapter.
Remove the three Allen screws from the top of your nose box,
slide the adapter onto the rig
and fasten with the included
Allen screws.
Snug down the assembly by
tightening the two set screws
on the bottom.
Installing the Control Box
The control box can be mounted to the nose of your sled with the knobs facing either side, to accommodate regular or goofy operators. Mounting to an integrated rod system, like on the M-1 nose, is easy. If you’re using rod adapters or MDR plates on other rigs, make sure the control box is afxed rigidly to the sled.
Installation Control Box
Ensure the power switch is in the OFF position and connect the short power cable from sled power to the 12V IN port.
NOTE: If you use an
aftermarket power cable,
conrm the polarity is correct. Volt is protected against reverse voltage, but won’t work very
well without power.
REMEMBER: If your box is
mounted with the knobs to the
RIGHT (regular), you’ll align
the gimbal handle to the REAR when powering on later.
However, if your box is mounted
with the knobs to the LEFT
(goofy), you’ll align the gimbal
handle to the FRONT when powering on later.
See page 11 about power up.
Now let’s get to the gimbal!
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Installing the Steadicam® Volt™
The initial steps for ALL gimbals require you to pull the gimbal from your post, so take particular care if this is the rst time you’ve disassembled the components of the system. The remaining steps can be performed with the gimbal ON or OFF the post, though you may nd installing the belts easier with it removed.
If you’re upgrading a non-Volt-compatible gimbal, exchange the yoke
and balance the gimbal using the notes as shown starting on page
45. Then return to this page to see how the rest goes together.
Take a moment with your blue
whale wrench to make sure the gimbal top cap is tight and
everything spins smoothly.
Use alcohol to clean the top cap when you’re done.
NOTE: The pan encoder ring
will cover the wrench holes. Future gimbal servicing may require removing the encoder.
Gimbal prep
Peel off the backing from the
four adhesive strips on the pan
encoder ring.
Careful, this stuff is sticky!
Carefully line up the two pins of
the pan encoder ring with either
two of the pin-wrench holes and
press it onto the gimbal.
Orientation is not important.
Make sure the ring sits ush and is adhered all the way
around.
To install the pan
encoder ring onto the
gimbal of any rig, you must remove the top
stage from the post
to gain access to the
gimbal.
The modular design
of the M-1 makes this extremely easy.
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Installation
For M-1 gimbals, replace BOTH covers with the supplied
threaded cap adapters using the same pins on the blue whale wrench.
Leave the trunnion screws in
place.
Next, if your gimbal is wearing trunnion covers, remove BOTH
of them using the smallest pin
set on the blue whale wrench
supplied with your sled or
gimbal upgrade.
Slide the gimbal handle pulley
over the gimbal handle.
Line up the lock screws with the
four holes on the knurled blue
ring.
Use a 0.05” Allen key to tighten
the four lock screws enough to
secure the pulley. Do not over-
tighten.
TIP: If you’re upgrading a PRO
gimbal, it’s easier to install
the handle pulley during the
upgrade process.
For upgraded gimbals, install
one thread adapter ONLY on the side of the gimbal where you will mount the motor assembly.
Right side shown here. If mounting Volt on the left, thread the adapter to that side.
Leave the trunnion screws in
place.
M-1 gimbals use a 1/8” Allen wrench to remove the small button screw and Belleville
washer of the gimbal trunnion
from the PULLEY side.
We will be re-using the washer,
but set aside the screw.
Right side install shown.
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Installation
Gimbal upgrades will install the
pulley with bearing OVER the
trunnion screw.
The blue pin wrench is used to
secure the pulley.
For LEFT side motor installs on
any gimbal, remove the encoder
from the horseshoe bracket
with your 1/16” Allen key, and re-route the cable so it exits opposite the pulley side and re-attach.
Install the trunnion pulley in
place of the M-1 trunnion screw,
with the washer behind it. Use
the narrow pins on your blue
whale wrench to tighten.
NOTE: The pulley should be
installed as shown, with the
relief around the lock screw
hole facing outwards.
With a 5/64” Allen wrench,
remove the place-holding set
screws from the two holes
opposite the gimbal handle.
Afx the pan encoder horseshoe
to the top of the gimbal, as
shown, using a 3/32” Allen
wrench to turn the included
1/2” long 8-32 button head
screws.
Use a 1/16” Allen key to attach the pulley lock bracket to the pulley side of the gimbal with the included SHORT 4-40
screws.
Use the same wrench to lock the pulley in place using the LONG 4-40 screw (part 817-
7958) through the lower hole in the lock bracket.
Right side shown.
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Installation
Using the 1/8” Allen key
inserted through the hole in
the side of the housing, tighten
the trunnion screw into the
threaded cap adapter.
Take your time to make sure
not to cross the ne threads.
Fully seat the fastener, but do
not over-tighten.
Before mounting the Volt
motors, check that the internal
wiring is properly routed and the captive trunnion screw is
aligned with the housing.
TIP: Use a 1/8” Allen key to
wiggle and turn the trunnion
screw a few times to ensure it’s
seated in the Volt housing.
Hold the gimbal handle up
slightly to enable proper
clearance while installing the
Volt.
Align the relief on the inside of
the Volt and t it against the
gimbal.
Snug the opposing pair of set
screws on Volt motor assembly with a 1/16” Allen key.
There’s one above and one below the yoke. Tighten them each a little until they both contact the yoke.
Do not over-tighten.
You’re almost there!
Gimbal Motor Assembly
Thread the encoder cable through the guide and attach it
to the horseshoe with a 1/16” Allen key and 4-40 screws.
Plug in the Hirose cable.
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Pop out the little plastic plug
from the cover.
Use a non-metallic object to carefully press and hold the invert button for 3 seconds. All
LEDs will pulse off to indicate the mode change.
Power off the unit and you’re done ipping.
Installation
Important step for RIGHT mounted Volt
Left side mounting is default to the electronics within the Volt, so if
you mount the hockey stick on the right side, you must press the ip button on the internal PC board. It’s just a button press, but pay
attention here.
If you mounted Volt on the LEFT side of the gimbal, skip this step!
Flip Button
Make sure the pause switch
is DOWN, indicating the Volt
motors will not run.
Switch the power ON and the
blue LEDs will illuminate.
Only press it once!
Each consecutive 3-second
press will toggle LEFT/RIGHT side operation.
Replace the plastic cover.
NOTE: If you ip your Volt
to LEFT side mounting in the
future, you’ll have to repeat the invert button process.
Plug in the 90˚ end of the
gimbal cable to the control box,
wrap a loop or two around the
post and plug in the Volt.
The LEMO connectors rotate
90˚ in the control box to allow
for convenient cable placement.
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With the same Allen key, turn
the trunnion motor belt tension
screw counter-clockwise, to
slide that motor toward the
gimbal.
TIP: If you’re installing belts
with the gimbal ON the rig,
stand your sled on a table so
the gimbal handle is free to
move during belt install.
First, move the handle motor as
close as possible to the gimbal
handle by turning the belt
tension screw counter-clockwise
with a 7/64” Allen key.
Adding the belts
The two belts transfer power from the Volt motors to the gimbal yoke and gimbal handle. The belts will never stretch and should not need replacement with normal use. Installing them will take nding the right belt angle and rotation of the pulleys, but they are self-aligning once in
place. Let’s put on our belts!
NOTE: Right side build shown here; left side is a mirror image.
Installation Motor belts
Place the other belt over the trunnion motor pulley and over the top of the trunnion pulley.
Use your ngers to walk the belt over the sidewall of the trunnion pulley.
TIP: If the belt is stubborn, try
lifting the gimbal handle while installing the belt to help walk it
onto the pulley
Place one of the belts (they’re identical) over the handle pulley and over the top of the motor pulley.
Rotate the handle and use your ngers to walk the belt over the sidewall of the pulley.
Be careful not to get pinched!
Slowly adjust each belt tension,
a little at a time, so the Volt is
loaded evenly.
Adjust BOTH belt tensions by
turning each tension screw
clockwise with the 7/64” Allen ke y.
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The belts should not have any
slack, but not be so tight as to
create friction.
Slowly adjust, test and repeat.
TIP: You may wish to adjust
the tension again with Volt
powered on to check its
behavior.
The nishing touch is to spin
the trunnion weight into the
1/4-20” threads of the trunnion
pulley.
Just make sure it’s on tight,
no need to over-torque it.
Installation
Your Volt equipped sled should now be ready for action! Flip back to page 7, and get ready to balance before powering on.
Plug in the 90˚ end of the gimbal cable to the control box,
wrap a loop or two around the post and plug in the Volt.
The LEMO connectors rotate
90˚ in the control box to allow for convenient cable placement.
TIP: Depending on your normal builds, you may prefer the optional “long” gimbal cable.
If you haven’t yet, reinstall the
gimbal onto the sled.
With the gimbal lock open, slide
the gimbal back onto the post
and re-assemble the top stage.
Motor belts
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45 46
Archer/Archer2
Gimbal upgrade
It’s recommended you have an experienced Steadicam technician do the service for you, but upgrading an Archer or Archer2 gimbal is a fairly straightforward procedure. Here are the assembly notes used by the factory for reference.
Visit tiffen.com/steadicam/voltsystem/ for more information.
ASSEMBLY PROCEDURE
1. REMOVE GIMBAL FROM SLED AND DIS-ASSEMBLE ALL PARTS FROM
TOP BEARING PORTION OF GIMBAL. BE CAREFUL TO NOT DAMAGE ANY PARTS AS SOME WILL BE RE-USED UPON RE-ASSEMBLY.
2. PERFORM BEARING CLEANING OR RE-LUBRICATION IF REQUIRED.
3. PRESS BRG-105420 INTO 305-7122 OUTER RING, CAREFULLY AND
EVENLY ONLY ON THE OUTER RACE OF THE BEARING UNTIL IT IS FULLY SEATED.
4. PRESS BOTH BRG-105427 BEARINGS INTO 305-7122 OUTER RING CAREFULLY AND EVENLY ONLY ON THE OUTER RACE OF THE BEARING UNTIL THEY ARE FULLY SEATED.
5. INSTALL 305-7124 ONTO 305-7101, AND ALIGN SCREW CLEAR­ANCE SLOT WITH SCREW HOLES IN 305-7101.
6. INSTALL AND TIGHTEN SCI-4004N1210 INTO 305-7124 AND THEN INSTALL AND TIGHTEN SCI-4002C1210 INTO SAME HOLE AND TIGHT-
EN.
7. THREAD 305-7121 INTO 305-7101 AND FULLY TIGHTEN WITH 305-
7114 WRENCH.
8. INSTALL 800-7635 INTO 305-7121.
9. INSTALL 305-7123 ONTO 305-7122 USING 3X SCI-4008F1230
SCREWS AND LOCTITE 222. NOTE ORIENTATION OF RING WITH RE­SPECT TO 305-7122.
10. IF GIMBAL IS NOT BEING OUTFITTED WITH A VOLT SYSTEM AT THIS TIME, INSTALL 3X SCI-B014C1210 INTO THE THREADED HOLES IN 305-7122. OMIT IF A VOLT SYSTEM IS TO BE INSTALLED.
11. NOTE SOME NEWER ARCHER 2 ASSEMBLIES ALREADY FITTED WITH 315-7137 AND ASSOCIATED PARTS. IN THIS CASE, ASSEMBLY OF 305-7158 YOKE AND ASSOCIATED PARTS ARE ONLY REQUIRED.
12. IF AN OLDER ARCHER GIMBAL IS TO BE MODIFIED, ASSEMBLE
ALL HANDLE COMPONENTS TOGETHER AS SHOWN NOTING THE USE OF LOCTITE 222 WHERE REQUIRED.
13. INSTALL COMPLETED YOKE ASSEMBLY ONTO 305-7122 USING 2X 804-7109 ADJUSTMENT C SCREWS AND BALANCE GIMBAL AS REQUIRED USING BALANCE PROCEDURE AND MSC-104218 SPANNER
SCREWDRIVER BIT.
14. COMPLETE ASSEMBLY BY INSTALLING 2X 815-7111 CAPS. OMIT IF A VOLT SYSTEM IS TO BE INSTALLED.
Perform the balancing procedure found on the
next page prior to Volt installation.
Page 26
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47 48
Archer/Archer2
Gimbal Balancing Procedures for:
Archer 2 Series 305-7120-XX
1. Mount simulated camera weight (maximum payload capacity of sled
recommended) onto sled and place onto appropriate balance spud.
2. Fine tune fore-aft and left-right balance by adjusting fore/aft and side/side adjustment knobs on stage. Verify balance using a bubble level attached atop the stage on a at surface.
3. Balance sled with an approximate 3 second drop time by ne tuning vertical position of gimbal.
4. With the front of the sled facing left, and the stage perpendicular
to the curved gimbal handle, raise the sled to the right to a horizontal position and release until it swings back to a vertical position.
5. Unit should always return to the established vertical position. If it does not, ne-tune the adjustment pin screws (part# 804-7109) using included #6, 0.125” spacing spanner screwdriver and repeat the previ-
ous step.
6. To adjust pin screws remove bearing caps (815-7111) to access pin
screws
7. Gimbal ring (305-7122) to yoke (305-7158) clearance should have zero end play but swing free, this is adjusted by turning pin screws.
8. The adjustment pin screws should have some resistance when turn-
ing.
9. If the unit is leaning to the left of vertical: turn the right adjustment screw counter-clockwise and the left adjustment screw clockwise in equal increments. If leaning right of vertical, reverse this procedure.
Warning: turn these screws in small increments (1/16 of turn) as
it will have a magnied affect when drop time is set at 3 seconds or
more.
10. Repeat drop test again. If unit does not repeat check to make sure
all clamps, plates, camera and whatever else might shift or become
loose is stable and not shifting the balance point.
11. Re-install bearing cap covers, if not installing Volt.
Page 27
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Ultra2/Shadow/Clipper
ASSEMBLY PROCEDURE
1. REMOVE GIMBAL FROM SLED AND DIS-ASSEMBLE MAIN BEARING
HOUSING FROM GIMBAL HANDLE. BE CAREFUL TO NOT DAMAGE ANY PARTS AS SOME WILL BE RE-USED UPON RE-ASSEMBLY.
2. PERFORM BEARING CLEANING OR RE-LUBRICATION IF REQUIRED.
3. INSTALL 800-7174 USING 8X SCI-7020S1210 SCREWS AND 222
LOCTITE. NOTE ORIENTATION OF BEARING CLAMP.
4. THREAD 800-7171 INTO 811-7107 AND FULLY TIGHTEN WITH 305­7114-01 WRENCH.
5. DISASSEMBLE YOKE COMPONENTS AND THEN RE-ASSEMBLE US­ING NEW 800-7175 YOKE AS SHOWN NOTING THE USE OF LOCTITE 222 WHERE REQUIRED.
6. REMOVE 800-7121 SUB ASSEMBLY FROM 800-7122 BY FIRST LOOSENING SCREW SCI-A008C1210.
7. INSTALL 800-7178 OR 800-7178-01 AS REQUIRED AND RE-ASSEM­BLE 800-7121. NOTE THAT 800-7178-01 WILL BE USED FOR SLEDS WITH A GIMBAL STAGE REMOTE AND 800-7178 FOR THOSE SLEDS WITHOUT.
8. INSTALL COMPLETED YOKE ASSEMBLY ONTO 800-7107 USING INI­TIALLY 2 X 800-7179-01 PARTS ON EITHER SIDE OF YOKE.
9. BALANCE GIMBAL AS REQUIRED USING BALANCE PROCEDURE. NOTE THAT PIN- 137003 IS USED TO INSTALL AND REMOVE 800­7179-XX PARTS.
10. COMPLETE ASSEMBLY BY INSTALLING 2X 815-7111 CAPS. OMIT IF A VOLT SYSTEM IS TO BE INSTALLED.
Gimbal upgrade
It’s recommended you have an experienced Steadicam technician do the service for you, but upgrading an Ultra2 or Shadow gimbal is a fairly straightforward procedure.. Here are the assembly notes used by the factory for your reference.
Visit tiffen.com/steadicam/voltsystem/ for more information.
Perform the balancing procedure found on
page 57 prior to Volt installation.
Page 28
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Ultra2/Shadow/ClipperUpgrade kit
Page 29
53 54
PRO CineLive, PRO CineHD
Gimbal upgrade
It’s recommended you have an experienced Steadicam technician do the service for you, but upgrading a PRO gimbal is a fairly straightforward procedure. Here are the assembly notes used by the factory for your reference.
Visit tiffen.com/steadicam/voltsystem/ for more information.
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ASSEMBLY PROCEDURE
1. REMOVE PRO GIMBAL FROM SLED AND DIS-ASSEMBLE ALL PARTS
FROM TOP BEARING PORTION OF GIMBAL. BE CAREFUL TO NOT DAM­AGE ANY PARTS AS SOME WILL BE RE-USED UPON RE-ASSEMBLY.
2. PRESS PRO BEARING INTO 817-7164 GIMBAL RING CAREFULLY AND EVENLY ONLY ON THE OUTER RACE OF THE BEARING UNTIL IT IS FULLY SEATED. IF ANY CLEANING OR RE-LUBRICATION OF A USED BEARING IS REQUIRED, DO IT BEFORE INSTALLATION.
3. INSTALL 817-7166 BEARING CAP AND THREAD ON 817-7167 EN­CODER ASSY SECURELY USING 815-7910-01 SPANNER TOOL.
4. IF GIMBAL IS NOT BE OUTFITTED WITH A VOLT SYSTEM AT THIS TIME, INSTALL E 2X SCI-B006N1210 INTO THE THREADED HOLES IN 817-7164. OMIT IF A VOLT SYSTEM IS TO BE INSTALLED.
5. DISASSEMBLE PRO YOKE COMPONENTS AND THEN RE-ASSEMBLE USING NEW 817-7165 YOKE AS SHOWN NOTING THE USE OF LOCTITE 222 WHERE REQUIRED. NOTE THAT THE USE OF LATEST PRO GIMBAL AXEL (P/N GIM-11X) IS REQUIRED AND IS NOT INCLUDED WITH THE GIMBAL UPGRADE KIT. IMAGE OF THE CORRECT AXEL IS SHOWN BE-
LOW FOR COMPARISON.
6. IF VOLT IS TO BE INSTALLED AT THIS POINT, FIRST INSTALL 305­7175 PULLEY (NOT SHOWN) ONTO THE PRO GIMBAL HANDLE BEFORE INSTALLING THE HANDLE ONTO THE YOKE.
7. INSTALL COMPLETED YOKE ASSEMBLY ONTO 817-7164 USING INI­TIALLY 2 X 800- D 7179-01 PARTS ON EITHER SIDE OF YOKE.
8. BALANCE GIMBAL AS REQUIRED USING BALANCE PROCEDURE. NOTE THAT PIN-137003 IS USED TO INSTALL AND REMOVE 800-7179­XX PARTS.
9. COMPLETE ASSEMBLY BY INSTALLING 2X 815-7111 CAPS. OMIT IF A VOLT SYSTEM IS TO BE INSTALLED.
Perform the balancing procedure found on
page 57 prior to Volt installation.
Page 30
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Upgrade kit PRO CineLive, PRO CineHD
Page 31
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Gimbal balancing U2, Shadow, Clipper, PRO
BALANCE PROCEDURE
1. Mount simulated camera weight (maximum payload capacity of sled
recommended) onto sled and place onto appropriate balance spud.
2. Fine tune fore-aft and left-right balance by adjusting fore/aft and side/side adjustment knobs on stage. Verify balance using a bubble level attached atop the stage on a at surface.
3. Balance sled with an approximate 3-4 second drop time by ne tun­ing vertical position of gimbal.
4. With the front of the sled facing left, and the stage perpendicular
to the curved gimbal handle, raise the sled to the right to a horizontal position and release until it swings back to a vertical position.
5. The sled should always return to the established vertical position as noted by the bubble level. If it does not, ne-tuning of the gimbal spacers 800-7179-XX or 815-7110-XX on either side of the yoke will be required as noted in the next steps to shift the gimbal center with respect to the yoke to help achieve balance.
a) If after the swing test in step 4 the sled has the right side
of the sled is slightly raised, this will indicate that the gimbal bearing housing will need to be shifted to the left with respect to the position­ing in the yoke. (See image below with respect to gimbal orientation.)
b) If after the swing test in step 4 the sled has the left side
of the sled is slightly raised, this will indicate that the gimbal bearing housing will need to be shifted to the right with respect to the position­ing in the yoke. (See image below with respect to gimbal orientation.)
c) Note that the 800-7179-xx and 815-7110-xx spacers come in three different sizes (.000”, +.001” and -.001”) as indicated by the grooves cut into the parts (Refer to image below). The type of spacer
used will depend on the gimbal that is being balanced.
6. Dock the sled such there is no weight applied to the gimbal.
7. Remove the 815-7111 cap from using the supplied blue gimbal tool.
8. Remove the SCI-D020B1123 (10-32 screw) using a 1/8” hex key,
along with washer WHR-190375.
9. In order to remove the BRG-105421 and spacer, insert 3/16” ball lock plunger (PIN-137003) into the spacer and pull out the spacer and
bearing.
RIGHTLEFT
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U2, Shadow, Clipper, PRO
10. Note the type of spacer installed
11. If the gimbal housing bearing needs to be shifted to the left as
noted in step 5a, this means that the spacer on the left side of yoke will need to be decreased (i.e. go from .000 to -.001) and the spacer on the right will need to be increased (i.e. go from .000 to +.001).
12. Replace spacers as required, re-assemble gimbal, verify that there is no Left – Right play in the gimbal, and repeat steps 4-11 as required
until the gimbal is balanced.
13. Note that if the gimbal cannot be balanced within approximately 1-deg of accuracy, make sure all clamps, plates, camera and whatever
else might shift or become loose is stable and not shifting the balance
point, and re-test.
You can now y with the upgraded
yoke OR install the Steadicam™ Volt®
starting on page 25.
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Troubleshooting
If you’re experiencing undesirable behaviors, check the following:
Is the control box receiving power? The control box will not power
on without the gimbal cable attached to the motor unit.
Is the Volt motor unit receiving power? Power LEDs should
illuminate on both the control box and gimbal handle.
Is the Volt paused? It’s okay, we’ve all done that.
Did you remember to align the gimbal handle before powering on?
Control box knobs on the right, align with the rear of the post;
knobs on the left, align with the front of the post.
Did you tilt the top stage? Remember to re-balance and
electronically set a new tilt trim to keep the post vertical.
If you mounted the Volt on the RIGHT side of the gimbal, did you remember to press the “ip” switch once? See page 37.
Does the gimbal cable have enough slack or is a cable catching?
Is the control box mounted rigidly? It shouldn’t move at all.
Did the rig balance change? Precise, neutral balance is key to
getting the most out of the Volt system.
Did you trim for headroom with the stage knobs? That’s not how we do it with Volt. Instead, leave the rig neutrally balanced and trim for headroom electronically OR by using an integrated tilt
head and a new trim setting.
Did the control box have time to warm up? Wait 3-4 minutes after
powering up from cold before you store a new trim.
The Volt allows such light control on the post that you may need to re-learn how to hold lock-offs. Less is truly more.
Did you remember to eat breakfast? Some say it’s the most important meal of the day.
• Visit tiffen.com/steadicam/voltsystem/ for more info.
Notes
A few additional notes on the Volt™ kit:
Units are delivered with the latest available rmware. Stickers on the printed circuit boards indicate the rmware version.
The current software revisions this manual reect are:
Control box, M1VC-1_2 Motor drive, M1VG-1_0 Motor drive, M1VX-1_0
The die cut foam in the cardboard shipping box is sized for a
Pelican™ iM2200 case.
New M-1™ sled cases are shipped with Volt™ compatible foam
cutouts. Legacy cases may be modied by users.
Refer to the M-1™ user guide for additional electronic info and mechanical adjustments for the gimbal and top stage.
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Electronics
12V IN LEMO ECG.0B.303.CLL
1- PWR GND 2- 11-17Vdc 3- n/c
DISPLAY HIROSE HR10-7R-6S73 1- VCC 5V 2- LED DATA 3- LED CLK 4- GP6 5- SIG GND 6- SIG GND
GIMBAL LEMO ECG.1B.308.CLL
1- PWR GND 2- 11-17VDC 3- SIG GND 4- GP3 5- SIG GND 6- GP4 7- SIG GND 8- GP5
GIMBAL LEMO ECG.1B.308.CLL
1- PWR GND 2- 11-17VDC 3- SIG GND 4- GP3 5- SIG GND 6- GP4 7- SIG GND 8- GP5
PAN ENCODER: HIROSE HR10-7R-4S(73) 1 - PHASE A 2 - PHASE B 3 - VCC 5V 4 - GND
Page 35
The Tiffen Company
90 Oser Avenue
Hauppauge, NY 11788
Phone: (631) 273-2500 or 1(800) 645-2522
Fax: (631) 273-2557
Tiffen-Steadicam
2815 Winona Avenue
Burbank, CA 91504
Phone: (818) 843-4600 or 1(800) 593-3331
Fax: (818) 843-8321
Tiffen International Ltd.
Pinewood Studios
Pinewood Road
Iver Heath SL0 0NH
United Kingdom
Phone: +44 (0) 1753 783 960
Email:
techsupport@tiffen.com
Web:
tiffen.com/steadicam
65
Designed and manufactured in the United States of America. Patents pending. Tiffen reserves the right to change specications, accessories,
etc. without prior notice.
There is no implied or expressed warranty regarding this material.
STEADICAM®, M-1™ and Steadicam® Volt™ are trademarks of the Tiffen
Company, LLC. All other trademarks and product names appearing herein are the property of their respective owners. LIT-817001, RevA © 2018 Tiffen Company, LLC. Created by E. Barthelman
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