Tie Down Jet Rail XL User Manual
Parts list • Instruction guide • Warnings
Please read carefully before assembling and using product.
Jet Rail XL
Part Number 27377
Tools required for assembly
Hammer
9/16” Wrench
3/4” Wrench
Ratchet
9/16” Socket
3/4” Socket
3/8” Socket
Phillips Screwdriver
Instructions #15369, Version: 102308,A514
TIE DOWN ENGINEERING • 255 Villanova Drive SW • Atlanta, GA 30336
www.tiedown.com (404) 344-0000 Fax (404) 349-0401
Part # Stock # Description Qty.
TIE DOWN ENGINEERING • 255 Villanova Drive SW • Atlanta, GA 30336
www.tiedown.com (404) 344-0000 Fax (404) 349-0401
1 26617 Jet Rail Frame Tube (72” long, 3x4) 1
2 26606 Jet Rail Carriage (20” long) 1
3 26615 Jet Rail Rear Deck Mount 1
4 26608 Jet Rail Front Deck Mount 1
4a 26618 Front Brace 1
5 26614 Jet Rail Deck (47” long) 1
6 26610 Winch Mount Extension Tube (42” long, 2x3) 1
7 26611 Winch Mount 1
8 26612 Bow Stop 1
9 26613 Winch Mount Tube 1
10 44816 Carpeted Bunk, 5’ 2
10a 48667 Bunk Slicks 2
11 17057 Keel Pad 6” Long 3
12 50460JR Winch Strap, 15’ 1
13 17135 Brake Winch, 1200 lb. 1
HARDWARE
14 45245 Bushing, 4” 7
15 45246 Bushing, 1” 2
16 45251 Winch Strap Roller 1
17 44610 1/2” x 5-1/2” Rod 5
18 86116 Swivel Bracket 6
19 17085 2” End Cap 4
20 10605 Safety Locking Pin 1
21 BBPELLNUT500 1/2” Pal nut 12
21a BBPELLNUT625 5/8” Pal Nut 2
22 10602 Hair Cotter Pin 1
23 17052 Spool Roller 4” 2
24 10904 Self-Tapping Screw, #10 x 3/4” 6
25 10903 Self-Tapping Screw, #14 x 1-1/2” 12
26 84472z 1/2” U-Bolt 2
27 10538 3/8” x 1” Hex Head Bolt 11
28 BBB3750400 3/8” x 4” Hex Head Bolt 7
Note: Three of the 3/8” x 4” hex head bolts are grade 5 bolts, used on page 4, section 5.
29 10537 3/8” x 3” Winch Bolt 1
30 10938 1/2” x 5-1/2” Hex Head Bolt 2
31 10936 1/2” x 7” Hex Head Bolt 1
32 10937 1/2” x 8-1/2” Hex Head Bolt 2
33 10645 1/2” Nyloc Nut 9
34 10627 3/8” Nyloc Nut 25
35 10504 1/2” Nylon Flat Washer 28
36 B58-15208 Nylon Bushing 17
37 10573 1/2” Washers 4
38 44540 Shackle Plate 1
39 10804 3/8” x 1” Carriage Bolt 3
40 10630 Stainless Steel Screws 8
42 44611 1/2” x 6-1/2” rod 1
43 45247 1/2” ID x 5.5” Bushing 1
1. Assembly of Carriage
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15
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14
Step One
Roller assemblies are installed in the top five holes of the Jet Rail
Carriage. Hammer a pal nut on one end of each of the five rods. Lay
carriage upside down as shown in picture 1. In “bottom” five holes,
slide the rods through one side of the carriage. Install 2 - 1/2” nylon
washers, the 4” nylon bushing, 2 - short nylon bushings over the 4”
bushing, 2 nylon washers, through the other side of the carriage, hammer pal nut on end of rod. Repeat for the remaining four rods. (Picture
2 shows bushing/washer line up)
Parts required for this step.
# Stk. # Description Qty.
2 26606 Jet Rail Carriage 1
17 44610 1/2” x 5-1/2” Rod 5
21 BBBPELNUT500 Pal nut 10
36 B58-15208 Nylon Bushing 10
14 45245 Bushing, 4” 5
35 10504 1/2” Nylon Flat Washer 20
Step Two
Install roller assemblies in two “upper” holes as shown in Picture 1.
Use 8” bolt as shown in picture 2a to assemble the roller assemblies.
Picture 1 shows finished assembly.
Picture 1
Picture 2
Parts required for this step.
# Stk. # Description Qty.
36 B58-15208 Nylon Bushing 4
14 45245 Bushing, 4” 2
35 10504 1/2” Nylon Flat Washer 8
19 17085 2” End Cap 4
32 10937 1/2” x 8-1/2” Hex Head Bolt 2
33 10645 1/2” Nyloc Nut 2
2. Attach carriage to frame tube
Place carriage onto 72” frame tube, so that the swivel tube on carriage
points to the rear. Rear of frame tube has two holes together on bottom
to attach rear deck mount as shown in Picture 4. (Front of tube has a
single hole on each side of the tube as shown in Picture 6).
Picture 2a
3. Assemble & Attach Rear Deck Mount
Slide 1” bushings over rods on rear deck mount (Picture 4).
Secure with 5/8” pal nuts. Use a hammer to attach pal nuts to rods.
Using the two 3/8” x 1” hex head bolts and nyloc nuts, attach the rear
deck mount to the Jet Rail Frame Tube as shown in Picture 3.
Picture 3
Parts required for this step.
Picture 4
# Stk. # Description Qty.
3 26615 Rear Deck Mount 1
1 26617 Frame Tube 1
15 45246 1” Bushings 2
21A BBPELNUT625 5/8” Pal nuts 2
27 10538 3/8”x1” Hex Head Bolts 2
34 10627 3/8” Nyloc Nuts 2
TIE DOWN ENGINEERING 3 www.tiedown.com
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