Tie Down Jet Rail User Manual
Owner's Manual
Parts list
Instruction guide
Warnings
Please read carefully before assembling and using product.
Tools required for assembly
Hammer
9/16" Wrench
3/4" Wrench
Ratchet
9/16" Socket
3/4" Socket
3/8" Socket
Phillips Screwdriver
Instructions #15377
071410,173
Part # Stock # Description Qty.
1 26605 Jet Rail Frame Tube (72" long, 3x4) 1
2 26606 Jet Rail Carriage (20" long) 1
3 26607 Jet Rail Rear Deck Mount 1
4 26608 Jet Rail Front Deck Mount 1
5 26609 Jet Rail Deck (47" long) 1
6 26610 Winch Mount Extension Tube (42" long, 2x3) 1
7 26611 Winch Mount 1
8 26612 Bow Stop 1
9 26613 Winch Mount Tube 1
10 44816 Carpeted Bunk, 5' 2
11 17057 Keel Pad 6" Long 2
12 MWS15L Winch Strap, 15' 1
13 17150 Brake Winch, 800 lb. 1
HARDWARE
14 45245 Bushing, 4" 6
15 45246 Bushing, 1" 2
16 45251 Winch Strap Roller 1
17 44610 1/2" x 5-1/2" Rod 4
18 86116 Swivel Bracket 4
19 17085 2" End Cap 4
20 BPINLOCK Safety Locking Pin 1
21 BBPELLNUT500 1/2" Palnut 10
22 10602 Hair Cotter Pin 1
23 17052 Spool Roller 4" 2
24 10904 Self-Tapping Screw, #10 x 3/4" 4
25 10903 Self-Tapping Screw, #14 x 1-1/2" 8
26 10985 1/2" U-Bolt 2
27 BBB3750100 3/8" x 1" Hex Head Bolt 9
28 BBB3750400 3/8" x 4" Hex Head Bolt 6
Note: Two of the 3/8" x 4" hex head bolts are grade 5 bolts, used on page 4, section 5.
29 BBB3750300 3/8" x 3" Winch Bolt 1
30 10938 1/2" x 5-1/2" Hex Head Bolt 2
31 10936 1/2" x 7" Hex Head Bolt 1
32 10937 1/2" x 8-1/2" Hex Head Bolt 2
33 10645 1/2" Nyloc Nut 9
34 BBN375NL 3/8" Nyloc Nut 20
35 10504 1/2" Nylon Flat Washer 24
36 B58-15208 Nylon Bushing 12
37 BBW500 1/2" Washers 4
38 44540 Shackle Plate 1
TIE DOWN ENGINEERING • 5901 Wheaton Drive • Atlanta, GA 30336 • 404-344-0000
2
1. Assembly of Carriage
Step One
Roller assemblies are installed in the top four holes of the Jet Rail Carriage.
Hammer a palnut on one end of each of the four rods. Lay carriage upside
down as shown in picture 1. In "bottom" four holes, slide the rods through
one side of the carriage. Install 2 - 1/2" nylon washers, the 4" nylon bushing, 2 - short nylon bushings over the 4" bushing, 2 nylon washers, through
the other side of the carriage, hammer palnut on end of rod. Repeat for the
remaining three rods. (Picture 2 shows bushing/washer line up)
Parts required for this step.
# Stk. # Description Qty.
2 26606 Jet Rail Carriage 1
17 44610 1/2" x 5-1/2" Rod 4
21 BBBPELNUT500 Palnut 8
36 B58-15208 Nylon Bushing 8
14 45245 Bushing, 4" 4
35 10504 1/2" Nylon Flat Washer 16
Step Two
Install roller assemblies in two "upper" holes as shown in
Picture 1. Use 8" bolt as shown in picture 2 to assemble the roller
assemblies. Picture 1 shows nished assembly.
33
Parts required for this step.
# Stk. # Description Qty.
36 B58-15208 Nylon Bushing 4
14 45245 Bushing, 4" 2
35 10504 1/2" Nylon Flat Washer 8
19 17085 2" End Cap 4
32 10937
33 10645 1/2" Nyloc Nut 2
1/2" x 8-1/2" Hex Head Bolt 2
32
Picture 1
19
35
14
36
2. Attach Carriage to Frame Tube
Place carriage onto 72" frame tube, so that the swivel tube on
carriage points to the rear. Rear of frame tube has two holes
together on bottom to attach rear deck mount as shown in
Picture 3. (Front of tube has a single hole on each side of the
tube as shown in Picture 6)
3. Assemble & Attach Rear Deck Mount
Slide 1" bushings over rods on rear deck mount (Picture 4).
Secure with 1/2" palnuts. Use a hammer to attach palnuts to
rods. Using the two 3/8" x 1" hex head bolts and nyloc nuts,
attach the rear deck mount to the Jet Rail Frame Tube as
shown in Picture 3.
Parts required for this step.
# Stk. # Description Qty.
3 26607 Rear Deck Mount 1
1 26605 Frame Tube 1
15 45246 1" Bushings 2
21
27 BBB3750100 3/8"x1" Hex Head Bolts 2
34 BBN375NL 3/8" Nyloc Nuts 2
BBPELNUT500 1/2" Palnuts 2
3
21
19
Picture 3
15
27
Picture 4
Picture 2
3
15
21
34
Loading...