Tidland Performance Series, Class III, Class II, Class I User Manual

Performance Series
Manual Knifeholder
User Manual
Class I, II and III
TIDLAND SLITTING SOLUTIONS
KNIFEHOLDER SAFETY
HAND HAZARD.
all times.
IMPORTANT! When using knifeholders, basic safety precautions should always be followed to reduce the risk of
personal injury. Your company's safety instructions and procedures should always be followed. When using this product with any other equipment or machinery, all safety requirements stipulated by that equipment or machinery manufacturer must be followed. Compliance with local, state, and federal safety requirements is your responsibility. No part of these or the following instructions should be construed as conflicting with or nullifying the instructions from other sources. Be familiar with the hazards and safety requirements in your work environment and always work safely.
The knifeholder’s intended use is to produce a slit with a driven anvil system. There is no other
intended purpose.
Read and understand all instructions before operating the knifeholder. Failure to follow instructions
may cause the knifeholder to function incorrectly and can cause serious injury.
The knifeholder contains spring-loaded components. While operating the knifeholder, follow all
existing plant safety instructions and/or requirements.
Always wear stainless steel protective gloves when changing or removing the knife blade. Sharp knives can cause serious injury. Do not put hands in machines. Compliance with federal,
state, and local safety regulations is your responsibility. Be familiar with them and always work safely.
Inspect the knifeholder cartridge for wear and/or other safety and functional deficiencies daily,
before each use.
Do not carry or lift this product over wet or slippery surfaces. All replacement parts used on this product should be made to original Tidland specifications. All maintenance and repair procedures performed on this product should be done to Tidland
specifications by qualified personnel.
Keep clear. Keep hands away from knife blades at
Handle and unpack the equipment carefully. Upon arrival, check the shipment against the
packing list.
Promptly report to the carrier any damaged equipment. Equipment not installed immediately should be stored in a clean, dry location. Be careful to prevent moisture, dust, and dirt from accumulating in storage and installation areas.
Wear eye protection when using tools or compressed air.
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RECEIVING AND UNPACKING
CAUTION
CONTENTS
Receiving and Unpacking ........................................................................................................................ 3
Caution .................................................................................................................................................... 3
Knifeholder Components ..................................................................................................................... 6
Specifications ...................................................................................................................................... 6
Actuator Switch ................................................................................................................................... 7
Pneumatic 360° Blade Guard Cartridge .............................................................................................. 8
Class II – 548274 ............................................................................................................................ 8
Class III – 548275 ........................................................................................................................... 8
Extending the Blade Guard ................................................................................................................. 8
Flow Control Valve .......................................................................................................................... 8
Select Slitting Type ............................................................................................................................. 9
Recommended Knifeholder Setback (For Tangent Slitting Only) ....................................................... 9
Prepare to Mount Guide Bar ............................................................................................................. 10
Determine Space Requirements ................................................................................................... 10
Determine Mounting Dimensions .................................................................................................. 11
Install Guide Bar on Support Beam .................................................................................................. 12
Methods for Measuring Blade Overlap (For Reference Only) .......................................................... 12
Mount Knifeholder to Guide Bar ........................................................................................................ 13
Manual Lock .................................................................................................................................. 13
Pneumatic Lock ............................................................................................................................ 14
Easy Glider (Linear Bearing) ........................................................................................................ 15
Pneumatic System Requirements ..................................................................................................... 16
Operating Air Pressure ...................................................................................................................... 17
Down Force and Side Force ......................................................................................................... 17
Knifeholder ........................................................................................................................................ 18
Manual Lock .................................................................................................................................. 18
Pneumatic Lock ............................................................................................................................ 19
Cant Key ............................................................................................................................................ 20
Selection ....................................................................................................................................... 20
Orientation .................................................................................................................................... 20
Cant Key O-ring................................................................................................................................. 23
Replacing the O-ring ..................................................................................................................... 23
Blade Cartridge ................................................................................................................................. 23
Removing the Cartridge ................................................................................................................ 23
Reinstalling the Cartridge ............................................................................................................. 23
Reversing the Cartridge ................................................................................................................ 23
Knife Blade ........................................................................................................................................ 24
Removing the Blade ..................................................................................................................... 24
Replacing or Reinstalling the Blade .............................................................................................. 24
Blade Grinding and Finishing ........................................................................................................ 25
Slit Quality ......................................................................................................................................... 26
Knifeholder Performance .................................................................................................................. 27
Removing the Knifeholder from the Guide Bar ................................................................................. 29
Knifeholder Sub-Assembly Identification .......................................................................................... 30
Class I ........................................................................................................................................... 30
Class II and III ............................................................................................................................... 31
Guide Bar Mount Assembly – Class I, II, III ...................................................................................... 32
Manual Lock .................................................................................................................................. 32
Pneumatic Lock ............................................................................................................................ 33
Dovetail Assembly – Class III ............................................................................................................ 34
Upper Body and Piston Assemblies – Class I ................................................................................... 36
Lower Body Assembly – Class I........................................................................................................ 37
Upper Body, Lower Body and Piston Assemblies – Class II and III ................................................. 38
Class I ............................................................................................................................................... 40
Class II and III ................................................................................................................................... 41
Manual Control Body – Class I.......................................................................................................... 42
Manual Control Body – Class II and III ............................................................................................. 44
Manual Swing Cartridge – Class I ..................................................................................................... 46
Manual Swing Cartridge – Class II and III ......................................................................................... 48
Guide Bar Mount with Pneumatic Lock – Class I .............................................................................. 50
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CONTENTS
Guide Bar Mount with Pneumatic Lock – Class II and III .................................................................. 52
Guide Bar Mount with Manual Lock – Class I, II and III .................................................................... 54
Easy Glider Mount – Class I .............................................................................................................. 55
Easy Glider Mount – Class II and III ................................................................................................. 56
Performance Series and C Series – Class I, II and III ................................................................. 57
Tidland e-Knifeholder – Class II and III ........................................................................................ 57
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KNIFEHOLDER ORIENTATION
Note: Actual speed is dependent upon application and web material.
Class I
Class II
Class III
Blade Diameter
3.54" (90 mm)
5.91" (150 mm)
7.87" (200 mm)
Minimum Slit Width
1.0" (25.4 mm)
2.0" (50.8 mm)
3.0" (76.2 mm)
Designed Maximum Speed
3,500 fpm (1,067 mpm)
5,500 fpm (1,677 mpm)
10,000 fpm (3,049 mpm)
Recommended Operating Air Pressure (max. 100 psi)
60-90 psi (4.1-6.2 bar)
60-90 psi (4.1-6.2 bar)
60-90 psi (4.1-6.2 bar)
1
Depth Control Knob Increase blade cartridge stroke – rotate counterclockwise Decrease blade cartridge stroke – rotate clockwise
2
Actuator switch Down – extends blade cartridge for setup or operation Up – retracts blade cartridge
3
Knifeholder Control Body
4
Cant Angle Key Blade cartridge angle control
5
Knifeholder Bellows Prevents foreign matter from entering knifeholder
6
Dovetail (control body to blade cartridge interface)
7
Safety Lock Pin
8
Cartridge Lock Screw Lock cartridge to control body – rotate clockwise Unlock – rotate counterclockwise
9
Blade Cartridge (Blade Guard attachment not shown)
10
Knife Blade
11
Blade Lock Pin Keeps shear blade from rotating. Use only when removing or replacing the blade.
12
Setup Button Use for knifeholder setup and positioning
13
Lower Hose Assembly with Quick Disconnect Provides air supply to blade cartridge for side load Allows removal of blade cartridge from the control body
14
Guide Bar Mount Assembly (not shown)
15
Upper Air Hose Assembly Air supply for control body and blade cartridge
Knifeholder shown in extended position –
12
11
1
2
3 4 5
6
7
8
10
15
14
9
13
Knifeholder Components
Complete illustrations and part number begin on page 42.
Specifications
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air valve switch is down.
KNIFEHOLDER FUNCTIONS
Actuator Switch
Sends air to the blade cartridge, extending the
knifeholder and providing side stroke.
Use when positioning the knifeholder blade to the
anvil ring blade only when product machinery is not in operation.
Using the actuator switch with the setup button will
extend the knifeholder and provide half the side stroke distance.
To position the knifeholder, see pages 18-19.
Switch UP (Retract)
Reverses (returns) the blade cartridge side stroke
and then fully retracts the blade cartridge.
Retract when:
the knifeholder is not in operation. adjusting blade overlap with depth control knob. traversing the knifeholder to slit positions.
Switch DOWN (Extend)
Used with setup button, extends the blade cartridge
and then swings it at half side stroke.
During operation, extends the blade cartridge and
then swings it at full side stroke.
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KNIFEHOLDER BLADE GUARD OPTIONS
This guard does not protect against bodily injury during handling and transport.
call Maxcess Customer Service.
Pneumatic 360° Blade Guard Cartridge
Class II – 548274 Class III – 548275
Shown in the unguarded (1) and guarded (2) positions.
For information about the mechanical
360° Blade Guard Cartridge,
Extending the Blade Guard
The blade guard is actuated automatically via an internal air circuit interface between the knifeholder
and the cartridge.
The cartridge extends and the blade guard retracts as the supply air is distributed at the setup knob in
either the GREEN (RUN) or YELLOW (SETUP) positions.
When the supply air is turned off at the setup knob RED (RETRACT) position, or at a gang manifold shut
off valve, the cartridge retracts and the blade guard extends out of the cartridge.
Flow Control Valve
The flow control valve assembly (3) provides a time delay between cartridge retraction and the blade guard extension. Increase the delay by turning the flow control knob clockwise.
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Select Slitting Type
TANGENT
WRAP
Knifeholder axis should be 90° to web path. Tangent slitting requires knifeholder setback.
Knifeholder axis should bisect the wrap angle. Knifeholder setback is not required.
Recommended Setback
for Paper Based Products
Class I
1/8"
3.18 mm
Class II
1/4"
6.35 mm
Class III
3/8"
9.53 mm
INSTALLATION
Recommended Knifeholder Setback (For Tangent Slitting Only)
For best slit result, the web must be in contact with the anvil knife ring at the cut point. If the web
contacts the top blade ahead of the cut point, the material will tear instead of slitting cleanly.
Geometry shown is based on medium weight kraft paper. For assistance with other web materials,
call Tidland Customer Service, 1-800-426-1000.
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INSTALLATION
Inches
A B C D E F G H I J K L M N O P Q
R
Class I
4.74
2.46
0.05
3.86
3.61
2.89
1.04
1.84
4.85
6.62
0.63
3.92
3.54
0.945
0.12
0.19
0.05
11.51
Class II
5.72
2.95
0.03
4.55
4.41
3.26
1.28
2.34
6.79
9.74
1.00
6.33
5.91
1.75
0.16
0.38
0.08
15.57
Class III
6.47
3.46
0.04
4.73
4.56
3.05
1.28
2.34
7.83
11.77
1.00
8.35
7.87
2.76
0.24
0.77
0.12
17.78
Millimeters
A B C D E F G H I J K L M N O P Q R Class I
120.5
62.5
1.4
97.9
91.7
73.4
26.4
46.8
123.2
168.1
16.0
100
90
24.0
3.0
4.8
1.3
292.4
Class II
145.3
74.9
0.7
115.5
112
82.9
32.5
59.5
172.3
247.4
25.4
161
150
44.5
4.1
9.6
2.0
395.4
Class III
164.3
87.9
1.0
120
115.7
77.5
32.5
59.5
198.8
298.9
25.4
212
200
70.0
6.1
19.7
3.0
451.6
Prepare to Mount Guide Bar
Determine Space Requirements
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INSTALLATION
VMD (Vertical Mounting Dimension)
Tangent & Wrap Slitting
Class I
6-29/32"
(175.4 mm)
Class II
10-3/16"
(258.8 mm)
Class III
12-1/4"
(311.2 mm)
These dimensions reserve approximately 1/2 of blade cartridge stroke for blade regrinding.
HMD (Horizontal Mounting Dimension)
Tangent Slitting *
Wrap Slitting **
'A' Web Path
'B' Web Path
'A' or 'B' Web Path
Class I
2-9/16"
(65.1 mm)
2-5/16"
(58.7 mm)
2-7/16"
(61.9 mm)
Class II
3-7/32"
(81.8 mm)
2-23/32"
(69.1 mm)
2-31/32"
(75.4 mm)
Class III
3-27/32"
(97.6 mm)
3-3/32"
(78.6 mm)
3-15/32"
(88.1 mm)
* These dimensions will result in setbacks as listed in 'Recommended Setback Distance' on page 9.
** These dimensions provide no setback.
Determine Mounting Dimensions
Vertical Mounting Dimension – VMD
The distance from the centerline of the guide bar mounting holes to the anvil roll or ring O.D. and perpendicular to the web path
Horizontal Mounting Dimension – HMD
The distance from the support beam face to the vertical centerline through the center of the anvil ring.
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INSTALLATION
Minimum Space Recommended for Removal
(Free Space)
Class I
2" (50.8 mm)
Class II
3" (76.2 mm)
Class III
4" (101.6 mm)
Method 1
Measure blade overlap directly along the common centerline of the knife blade and anvil ring.
Method 2
Measure the chord of the intersection between the knife blade and anvil ring.
GUIDE BAR MOUNTING HOLES CENTERLINE
Install Guide Bar on Support Beam
The guide bar must be straight within 0.010” (0.25 mm) on a rigid and vibration-free support.
1. Determine the center-to-center distance between the mounting bolt holes (X) on the guide bar.
Standard pre-drilled dimension (X) is 12" (304.80 mm). Drill and tap support beam for pre-drilled guide bar: 3/8"-16NC holes
2. Before transferring dimension (X) onto the support beam, make sure there will be enough free space at one end of the beam for knifeholder installation and removal once the guide bar is mounted.
Methods for Measuring Blade Overlap (For Reference Only)
See pages 18-19 for knifeholder setup instructions.
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INSTALLATION
BRAKE KNOB
AIR SUPPLY INLET
GUIDE BAR MOUNT
GIB
GIB SOCKET HEAD
CAP SCREW
BRAKE SHOE
GIB SETSCREW
CONTROL BODY
ACTUATOR SWITCH
BLADE CARTRIDGE
AIR SUPPLY
DISCONNECT
DEPTH CONTROL KNOB
BLADE
CARTRIDGE
Mount Knifeholder to Guide Bar
Manual Lock
Installation at End of Guide Bar (Recommended)
1. Turn the brake knob counterclockwise enough to allow the brake shoe to be manually retracted into the mount. (Push the brake shoe up into mount if extended out.)
2. Align the mount with the guide bar end.
3. Slide the knifeholder onto guide bar. If clearance is restricted, remove blade cartridge (p. 23).
4. Adjust gib, if necessary. (See note below.)
5. Turn the brake knob clockwise to secure the knifeholder in position.
6. Reinstall the blade cartridge onto the control body, if removed (p. 23).
7. Toggle the actuator switch up before connecting the air supply.
Installation at Center of Guide Bar
1. Remove blade cartridge from the control body.
2. Remove the two socket head cap screws that secure the gib to the mount.
3. Remove the gib.
4. Turn the brake knob counterclockwise to fully retract the brake shoe into the mount. (Push the brake shoe up into mount if extended out.)
5. Place the control body onto the guide bar.
6. While holding the control body securely in place, reinstall the gib. Align the gib socket head cap screw holes with the holes in the mount assembly.
7. Install and tighten the socket head cap screws to secure the gib in place. Torque: Class I – 2.1 ft·lbs (2.85 Nm) Class II and III – 4.3 ft·lbs (5.83 Nm)
8. Adjust the gib, if necessary. (See note below.)
9. Turn the brake knob clockwise to secure the knifeholder in position.
10. Reinstall the blade cartridge onto the control body, if removed (p. 23).
11. Toggle the actuator switch up before connecting the air supply.
To Adjust Gib
1. Loosen the two gib socket head cap screws by 1/4 turn.
2. Tighten or loosen the gib set screw to achieve a secure fit and good knifeholder traverse action on the guide bar. Recommended: ¼ turn per adjustment
3. Ensure that sides of gib are parallel to sides of knifeholder when adjusting and tightening the two gib socket head cap screws.
Torque: Class I – 2.1 ft·lbs (2.85 Nm) Class II and III – 4.3 ft·lbs (5.83 Nm)
4. Readjust as necessary.
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INSTALLATION
BLADE CARTRIDGE AIR SUPPLY
DISCONNECT
GUIDE BAR
MOUNT
BRAKE SHOE
GIB
SOCKET HEAD
CAP SCREW
GIB SETSCREW
TRAVERSE/ BRAKE KNOB
CONTROL BODY
ACTUATOR SWITCH
DEPTH CONTROL KNOB
BLADE
CARTRIDGE
TRAVERSE GEAR
Mount Knifeholder to Guide Bar
Pneumatic Lock
Installation at End of Guide Bar (Recommended)
1. Align the mount and traverse gear with the guide bar end and gear rack.
2. Make sure the traverse/brake knob is in the unlocked (up) position. (Push the brake shoe up into the mount if extended out.)
3. Slide the knifeholder onto the guide bar. If clearance is restricted, remove the blade cartridge (p. 23).
4. Turn the traverse knob to move the knifeholder into position.
5. Adjust the gib, if necessary. (See note below.)
6. Push down the traverse/brake knob to lock the knifeholder to the guide bar. Pull up the traverse/brake knob to unlock and traverse the knifeholder.
7. Reinstall the blade cartridge onto the control body (p. 23), if removed.
8. Toggle the actuator switch up before connecting the air supply.
Installation at Center of Guide Bar
1. Remove the blade cartridge from the control body (p. 23).
2. Remove the two socket head cap screws that secure the gib to the mount.
3. Remove the gib.
4. Place the control body onto the guide bar.
5. While holding the control body securely in place, reinstall the gib and align the gib socket head cap screw holes with the holes in the mount.
6. Install and tighten the socket head cap screws to secure the gib in place. Torque: Class I 2.1 ft·lbs (2.85 Nm) Class II and III –– 4.3 ft·lbs (5.83 Nm)
7. Adjust the gib, if necessary. (See note below.)
8. Turn the traverse knob to move the knifeholder into position.
9. Reinstall the blade cartridge onto the control body (p. 23).
10. Push down the traverse/brake knob to lock the knifeholder to the guide bar.
11. Toggle the actuator switch up before connecting the air supply.
To Adjust Gib
1. Loosen the two gib socket head cap screws by 1/4 turn.
2. Tighten or loosen the gib set screw to achieve a secure fit and good knifeholder traverse action on the guide bar. Recommended: ¼ turn per adjustment
3. Ensure that sides of gib are parallel to sides of knifeholder when adjusting and tightening the two gib socket head cap screws.
Torque: Class I – 2.1 ft·lbs (2.85 Nm) Class II and III – 4.3 ft·lbs (5.83 Nm)
4. Readjust as necessary.
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INSTALLATION
4b
4a
4c
Mount Knifeholder to Guide Bar
Easy Glider (Linear Bearing)
Manual or Pneumatic Lock
READ FIRST
Do not remove the factory-installed short rail
section from the linear rail.
This rail section must be used to install the
knifeholder onto the guide bar rail.
Failure to use this rail section when installing the
knifeholder may result in bearing damage and void bearing warranty.
Mounted linear bearing is factory preset to be
loose in the knifeholder back plate. Do not attempt to tighten or adjust. The movement of the bearing allows the knifeholder to float freely when traversing. When the knifeholder is locked to the guidebar the bearing movement will cease.
Mount Knifeholder
1. Choose at which the end of the guide bar the knifeholders will be mounted. Locate and remove the #10-32 UNF screw from the end stop on the face of your guide bar.
2. Do not remove the short rail from the knifeholder bearing.
3. Unlock the knifeholder brake. Manual Lock: turn brake knob counterclockwise. Pneumatic Lock: pull up on traverse knob. (Push the brake shoe up into the back plate if protruding out.)
4. Install the knifeholder:
a. Hold the knifeholder and short rail
section together. Carefully place the rail section into the keyway on the guide bar.
b. Align the short rail section with the fixed
bearing rail on the guide bar.
c. Slide the knifeholder onto the fixed
bearing rail.
5. Remove short section of bearing rail from the guide bar; keep it for future knifeholder removal and maintenance.
6. Repeat Steps 4a-4c until all knifeholders are installed on the guide bar.
7. After all knifeholders are installed, reinstall the #10-32 UNF socket head cap screws in the end stop on the guide bar.
8. Reinstall blade cartridges on knifeholders (p. 23).
9. Toggle the actuator switch up on all knifeholders to retract blade cartridges.
For knifeholder setup procedures, see pages 18-19.
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INSTALLATION
A B
C D
E
QUICK DISCONNECT FITTING*
AIR MANIFOLD*
*
Air manifolds and quick disconnect fittings are also available from Tidland.
Recommended operating air pressure: 60-90 psi (4.1-6.2 bar)
This is a guideline for knifeholder setup. Actual air pressure is dependent upon application and material.
Maximum operating air pressure: 100 psi (6.9 bar) Clean, filtered, non-lubricated, dry air is required for optimal performance of the knifeholder. Before operating, make sure that the air lines from the air manifold to the knifeholder are
securely connected.
Pneumatic System Requirements
To provide the correct air pressure and help achieve quality slitting, Tidland Corporation
recommends the use of a filtered and regulated pneumatic system that will prevent airborne oil or water from contaminating the knifeholders.
The pneumatic system includes:
A) 3/8" (9.5 mm) supply air lines B) 5 micron air filter/pressure regulator with gauge (0-100 psi or 0-6.9 bar) C) Coalescing filter D) 3-way manual valve with muffler E) Quick exhaust valve with muffler
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OPERATION
Operating Air Pressure
Down Force and Side Force
60-90 psi (4.1-6.2 bar) recommended 100 psi (6.9 bar) maximum
Knifeholder loads will vary slightly from averages shown.
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OPERATION
ACTUATOR SWITCH
BRAKE KNOB
DEPTH CONTROL KNOB
SETUP BUTTONS
CONTROL BODY
Knifeholder
Manual Lock
Ensure that:
anvil rings are in the desired slit position. blade cartridge is securely locked to the control body. air supply is attached and set to minimum pressure required to
slit your web material.
1. Adjust depth control knob so that it extends up from the control body: Class I – 5/16" Class II and III – 1/2"
DO NOT SCREW the depth control knob all the way into the body. There will be no travel during cartridge extension.
2. Toggle the actuator switch up to retract the blade cartridge.
3. Loosen the brake knob.
4. Manually slide the knifeholder along the guide bar until knife blade is close to, but not touching, the cut side of the corresponding anvil ring.
Ensure that the knife blade is not directly over the anvil ring in order to prevent damage by collision when the blade cartridge is extended in the next step.
Setup
5. Press and hold one of the two cartridge setup buttons, and then toggle the actuator switch down to extend the blade cartridge.
6. Release the setup button after the cartridge is extended and has completed its side stroke. The knifeholder will remain in this position until the cartridge is retracted.
7. Slide the knifeholder along the guide bar until the knife blade and the anvil ring lightly contact.
8. Tighten the brake knob. Make sure that the knifeholder remains perpendicular to the guide bar and that the knife blade and anvil ring make contact.
9. Observe the overlap of the knife blade and anvil ring. If the overlap is correct ― .030" (0.8 mm) ― the knifeholder is ready to slit: go to Step 11. If overlap is incorrect, continue with Step 10.
10. Toggle the actuator switch up (retract) before making any blade overlap adjustments. To increase the overlap, turn the depth control knob counterclockwise. To decrease the overlap, turn the knob clockwise. Note: One click increases or decreases the overlap .004" (0.1 mm). One complete turn increases or decreases the overlap .040" (1.0 mm).
DO NOT SCREW the depth control knob all the way into the body. There will be no travel during cartridge extension.
11. Toggle the actuator switch up (retract). Note: If the blade cartridge is not retracted after completing the setup and before slitting, the
knifeholder will not function as designed and may result in poor slit quality.
Operate
12. Toggle the actuator switch down (extend) to begin slitting operation.
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OPERATION
TRAVERSE KNOB
DEPTH CONTROL KNOB
ACTUATOR SWITCH
SETUP BUTTONS
CONTROL BODY
Knifeholder
Pneumatic Lock
Ensure that:
anvil rings are in the desired slit position. blade cartridge is securely locked to the control body. air supply is attached and set to minimum pressure required
to slit your web material.
1. Adjust depth control knob so that it extends from the control body: Class I – 5/16" Class II and III – 1/2"
DO NOT SCREW the depth control knob all the way into the body. There will be no travel during cartridge extension.
2. Toggle the actuator switch up to retract the blade cartridge.
3. Pull up on the traverse knob.
4. Turn the traverse knob to move the knifeholder along the guide bar until knife blade is close to, but not touching, the cut side of the corresponding anvil ring.
Ensure that the knife blade is not directly over the anvil ring in order to prevent damage by collision when the blade cartridge is extended in the next step.
Setup
5. Press and hold one of the two cartridge setup buttons, and then toggle the actuator switch down to extend the blade cartridge.
6. Release the setup button after the cartridge is extended and has completed its side stroke. The knifeholder will remain in this position until the cartridge is retracted.
7. Traverse the knifeholder along the guide bar until the knife blade and the anvil ring lightly contact.
8. Press down on the traverse knob to lock knifeholder to guide bar. Make sure that the knifeholder remains perpendicular to the guide bar and that the knife blade and anvil ring make contact.
9. Observe the overlap of the knife blade and anvil ring. If the overlap is correct ― .030" (0.8 mm) ― the knifeholder is ready to slit: go to Step 11. If overlap is incorrect, continue with Step 10.
10. Toggle the actuator switch up (retract) to make any blade overlap adjustments. To increase the overlap, turn the depth control knob counterclockwise. To decrease the overlap, turn the knob clockwise. Note: One click increases or decreases the overlap .004" (0.1 mm). One complete turn increases or decreases the overlap .040" (1.0 mm).
DO NOT SCREW the depth control knob all the way into the body. There will be no travel during cartridge extension.
11. Toggle the actuator switch up (retract). Note: If the blade cartridge is not retracted after completing the setup and before slitting, the
knifeholder will not function as designed and may result in poor slit quality.
Operate
12. Toggle the actuator switch down (extend) to begin slitting operation.
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OPERATION
LABEL (RED OR BLUE) W/ ARROW
CANT ANGLE
"A" WEB PATH
"B" WEB PATH
Cant Key
Selection
Cant Angle Options: 0°, 1/4°, 1/2°, 1°
The angle is engraved in the key.
The cant key label color indicates the web path
direction as determined at the time of sale. 'A' Web Path = RED label 'B' Web Path = BLUE label
If the web path needs to be reversed at any time,
Tidland recommends replacing the cant key with one of the correct color.
Cant Key
Orientation
The arrow on the cant key label should:
point to the nip point (blade contact side) of the anvil ring (see page 20). point in the same direction as the arrow on the blade cartridge.
Arrows pointing in opposite directions indicate that:
the nip point will not be closed, resulting in poor slit quality, and either the cant key orientation needs to be reversed, or the cartridge orientation (left or right hand) must be changed.
To change the cant key orientation, pull the key all the way out of the control body, rotate it 180° and reinstall the key, pushing it firmly into the control body.
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"A" Web Path
Web moves from control side of
knifeholder toward the guide bar mount.
Cant key label is RED. Cant key arrow points toward the THIN
side of the cant key.
Blade cartridge arrow points to the nip
point (contact side of anvil ring.)
"B" Web Path
Web moves from the guide bar mount
toward the control side of knifeholder.
Cant key label is BLUE. Cant key arrow points toward the THICK
side of the cant key.
Blade cartridge arrow points to the nip
point (contact side of anvil ring.)
Cant Key Orientation (continued)
OPERATION
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MAINTENANCE
WARNING! CAN CAUSE SEVERE INJURY!
Blades are sharp! Avoid injuryalways wear stainless steel protective gloves when handling blades.
Preventive
Keep anvil rings and knifeholder blades clean and balanced. Do not use oil lubricants in knifeholder. Oil lubricants may cause the knifeholder to function
improperly. Use only those lubricants recommended in this publication.
Daily
Keep all knifeholders clean of debris. Check air pressure to the knifeholders: Clean, dry, non-lubricated air is essential for optimal
knifeholder performance.
Check for air leaks at the knifeholder and manifold.
Note: DO NOT IMMERSE knifeholders in solvents. Wipe the outer surfaces with a clean, dry rag.
Weekly
Check knifeholder air pressure. Knifeholder air pressure requirements:
1½ cfm @ 60-90 psi (4.1-6.2 bar).
Blow down the blade cartridge to remove dust build up. Check hose connections to the knifeholders for leaks or cracks. Inspect control body dovetail assembly o-rings. Replace if damaged or missing. Check blade cartridge half stroke function.
Monthly
Check adjustment of gib to the guide bar for minimal clearance between knifeholder mount
and guide bar.
Clean all surfaces of the control body and blade cartridge. Inspect bellows for tears around dovetail mount. Replace if necessary.
Bi-Yearly
Clean and inspect blade cartridge bearings for looseness. Remove depth control knob and inspect for dust build up, if applicable. Remove cant key and inspect for excessive wear. Replace if necessary. Check cant key o-ring for damage. Replace if necessary.
Guide Bar Cleanup
Periodically wipe the dovetail guide bar clean and lubricate with a silicone dry film lubricant. Tidland
Corporation recommends using Dow Corning 557 Silicone Dry Film Lubrication to assure smoother knifeholder movement.
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MAINTENANCE
CANT KEY O-RING
BLADE CARTRIDGE
ARROW
CONTROL BODY
CANT KEY ARROW
SAFTEY LOCK PIN
CARTRIDGE LOCK SCREW
ACTUATOR SWITCH
ANVIL BLADE
AIR FITTING
PLUG
Cant Key O-ring
The cant key must remain tight in the knifeholder body. If the cant key becomes loose in the body or if cracks in the o-ring are visible, replace the o-ring.
Replacing the O-ring
1. Pull the o-ring straight out from the control body.
2. Remove o-ring from the cant key. Caution! Do not nick or otherwise damage
o-ring groove edges when removing o-ring.
3. Using Parker Super O-Lube, lubricate the new o-ring and the cant key o-ring groove.
4. Install new o-ring into the cant key o-ring groove.
5. Select arrow orientation as described in Cant Key Orientation on page 20.
6. Push the cant key straight into the knifeholder body.
Blade Cartridge
Removing the Cartridge
1. Unlock the cartridge lock screw.
2. Press and hold down the safety lock pin and slide the blade cartridge off the control body.
Reinstalling the Cartridge
1. Slide the blade cartridge onto the control body.
2. The safety lock pin will 'snap' in place when the blade cartridge is in the correct position.
3. Tighten the cartridge lock screw.
4. Confirm that the arrow on the blade cartridge is pointing in the same direction as the arrow on the cant key.
Reversing the Cartridge
1. Disconnect the air hose from the cartridge body airfitting.
2. Unlock the cartridge lock screw.
3. Press and hold down the safety lock pin and slide the blade cartridge off the control body.
4. Remove the plug and air fitting and switch their positions in the cartridge body. Note: Use minimal Loctite 222 on the threads before reinstalling them.
5. Replace the blade cartridge onto the control body in the opposite direction from the way it was removed. The safety lock pin will 'snap' into place when the blade cartridge is in the correct position.
6. Tighten the cartridge lock screw.
7. Reconnect the air hose to the air fitting.
8. Remove the cant key and reinstall it back in the control body, making sure that the arrow on the cant key is pointing in the same direction as the arrow on the blade cartridge (Cant Key Orientation, p. 20).
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MAINTENANCE
WARNING! CAN CAUSE SEVERE INJURY!
Blades are sharp! Avoid injuryalways wear stainless steel protective gloves when handling blades.
BLADE CLAMP SCREW
BLADE CLAMP
SETUP BUTTON (BOTH SIDES)
BLADE LOCK PIN
Knife Blade
Removing the Blade
1. Remove the blade cartridge (p. 23).
2. Note: Mount the blade cartridge to a Tidland bench fixture for ease and safety of blade removal.
3. Press and hold the blade lock pin and rotate the blade hub until it stops.
4. Loosen the three blade clamp screws.
5. Rotate the blade clamp counterclockwise and slide it off the blade hub when the clearance holes are aligned with the blade clamp screw heads.
6. Remove the knife blade.
Replacing or Reinstalling the Blade
1. Make sure the blade cartridge is held securely. Note: Use of the Tidland bench fixture is recommended.
2. Clean the blade hub surface where the blade mounts to assure correct fit of the blade and to help prevent blade runout (wobble).
3. Install the knife blade with the slitting edge toward the strut.
4. Install the blade clamp onto the blade hub. Rotate the blade clamp clockwise until the counterbored areas of the clearance holes are under the blade clamp screw heads.
5. Tighten the three Grade 8.8 blade clamp screws to the appropriate torque value:
Class I .................... 9 in·lbs (1.02 Nm)
Class II and III ...... 45 in·lbs (5.10 Nm)
6. Reinstall the blade cartridge onto the dovetail (p. 23).
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MAINTENANCE
Remove grinding burr
16
16
Suggested Blade Grinding Procedure
Step
Procedure
Wet/Dry
Grit/Hardware
1
If required, grind to remove chips, restore roundness, etc.
Wet
46/60 med./soft
2
Rough grind blade edge
Wet
100 medium
3
Finish grind blade edge
Wet
180 med./hard
4
Deburr
Dry (hand)
Oilstone
25°
0.025"
(0.6mm)
25°
25°
Knife Blades SHEAR
Flat, Flat, Dished, Dished, single compound single compound bevel bevel bevel bevel
0.025"
(0.6mm)
12° to 18°
25°
12° to 18°
0.5°
(0.040")
1mm
Dual edge, Dual edge, Multi-ring, custom made Carbide edge all sizes all sizes to customer specifications
Anvil Rings SHEAR
* 12° for blades ø150mm and smaller; 18° for blades ø180mm and larger
Blade Grinding and Finishing
Correct blade sharpness is essential for shear and crush slitting
operations.
To reduce chipping and rapid dulling of blades, it is important to remove
burred edges.
Grind the blade edge as smooth as possible to avoid dust formation
during the slitting process.
Before putting blade into operation, install the blade and set up the
knifeholder at the anvil ring. Manually rotate the blade against the anvil in the reverse direction for a few revolutions. This will help deburr the blade after grinding and provide a smooth slitting edge.
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Slit Quality
Problem
Possible Cause
Recommended Solution
The slit edge is fuzzy
Dull blade
Replace blade.
Wrong cant key
Replace cant key.
Knifeholder is loose on the guide bar
Check the knifeholder to make sure that it is secure on the guide bar mount and check gib adjustment.
Too much overlap
Correct overlap, see Knifeholder Operation.
Incorrect setback
Check geometry.
Slit line is not straight
Driven anvil run-out
Reset anvil ring.
Knifeholder is loose on the guide bar
Check the knifeholder to make sure that it is secure on the guide bar mount and check gib adjustment.
Web tears or splits
Incorrect setback
Check geometry, see Knifeholder Installation.
Too much overlap
Correct overlap, see Knifeholder Installation.
Insufficient overspeed of the driven anvil
Adjust overspeed to be 3-5% greater than the winder speed.
Web folds down
Wrong cant key
Replace cant key.
Cant key is incorrectly installed
Check web direction, see Cant Key Installation.
Dull blade
Replace blade.
Incorrect setup
See Knifeholder Installation.
Web breaks
Web tension too high
Reduce tension.
Low driven anvil speed
Check the driven anvil speed.
Short blade life
Too much overlap
Correct overlap, see Knifeholder Operation.
Side force too high
Check air pressure.
Driven anvil run-out
Reset anvil ring.
Web bunches in front of knife blade
Insufficient overspeed of the driven anvil
Adjust overspeed to be 3-5% greater than the winder speed.
TROUBLESHOOTING
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TROUBLESHOOTING
Problem
Possible Cause
Recommended Solution
Sluggish knifeholder action (extension or retraction)
Low air pressure
Minimum 50 psi required
External air fitting leaks
Check hoses and fittings for leaks
Excessive air leak around depth control knob in the extended position only
Possible bad o-ring See Upper Body & Piston Disassembly
Class I, p. 36 Class II, III, p. 38
Excessive air leak around depth control knob in the extended or retracted position
Possible bad o-ring on 3-way valve. Contact Tidland Knifeholder Technician.
1-800-426-1000
Excessive air leak around the knifeholder actuator switch in the extended or retracted position
Replace switch. Body gasket leak
Check for loose screws between upper and lower body.
Lubrication required on internal body parts:
Piston Assembly O-ring Piston Guide Rod Piston Assembly Stroke Stop Rod Piston Guide Rod Bushing
See Upper Body & Piston Disassembly: Class I, p. 36 Class II or III, p. 38
See Lubrication and Loctite Reference Charts starting on p. 1.
Sticking Piston Assembly due to knifeholder abuse
Dropping knifeholder or striking with hammer can cause binding. Rebuild knifeholder and replace non-repairable parts.
Knifeholder doesn’t
retract when actuator switch is toggled up.
Broken Piston Return Spring
Refer to Dovetail Disassembly Procedure. Refer to Disassembly Procedures for Upper
Body, Lower Body and Piston.
Knifeholder Performance
Any problems experienced upon initial start up of the knifeholder system should be reported promptly to a Tidland Knifeholder Representative.
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TROUBLESHOOTING
Problem
Possible Cause
Recommended Solution
Depth Control Knob feels excessively tight or loose.
Loose or damaged detent
Note: It is important that the detent keeps the depth control knob from rotating during slitting operation. If the detent loosens or breaks, it must be replaced.
Difficult knifeholder movement on guide bar
Dirty guide bar
Clean and lubricate guide bar with Dow Corning 557 Dry Film Lubricant.
Sticky brake shoe
Clean brake shoe. Clean and lubricate brake shoe o-ring. Use
Parker Super O-Lube.
Blade Cartridge – No Side Stroke (run or setup)
Blade cartridge air supply hose not connected
Connect air supply hose to blade cartridge.
Low air pressure
Debris build-up in depth control knob bore.
Check air pressure (min. 50 psi required) With air hose, blow out any accumulated dust
in the depth control knob counterbore. Remove, clean out and reassemble knob. Replace knob, if necessary.
Note: Excessive buildup of dust can prevent the 3-way valve from activating the airflow required to shift the cartridge.
Knifeholder Performance (continued)
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DISASSEMBLY AND MAINTENANCE PROCEDURES
GIB
SCREW (2 PLCS)
Class I, II, and III
The disassembly instructions in this manual are for your safety and protection. They are a guide for selective sub-assembly inspection, maintenance and part replacement.
To avoid warranty violations, consult with a Tidland Knifeholder Service Technician for any disassembly not covered in this publication.
Tidland Customer Service 1-800-426-1000
Removing the Knifeholder from the Guide Bar
For All Knifeholders
1. Toggle the actuator switch up to retract the blade cartridge.
2. Disconnect air supply from the knifeholder.
3. Unlock the knifeholder from the guide bar.
Manual Lock: turn the brake knob counterclockwise. Pneumatic Lock: pull up on the traverse knob.
For Manual and Pneumatic Mounts
Move the knifeholder into the free space at the end of the guide bar and remove.
For Removal from Center of Guide Bar
1. Remove the blade cartridge (p. 23).
2. Remove the gib (see illustration).
3. Lift the knifeholder off of the guide bar.
Note: Do not reinstall gib until after knifeholder is reinstalled on guide bar.
For Linear Bearing Mount
1. Choose at which end of the guide bar the knifeholder will be removed, and move the knifeholder just to the end of the fixed rail on the guide bar.
2. Remove the #10-32 UNF screw from the end stop on the face of the guide bar.
3. In the space at the end of the guide bar, align the short piece of rail (received with each knifeholder bearing mount) with the fixed rail and transfer the knifeholder from the fixed rail to the short rail.
4. Hold the knifeholder and the short rail together and carefully remove them from the guide bar.Do not remove the short rail from the knifeholder bearing mount. You will need it to reinstall the knifeholder on the guide bar.
TIP: Secure the short rail to the linear bearing with a small piece of tape to retain
the bearing balls during maintenance.
Reinstalling the Knifeholder after Maintenance
Manual Lock Mount, p. 13 Pneumatic Lock Mount, p.14 Linear Bearing Mounts, p. 15
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DISASSEMBLY AND MAINTENANCE PROCEDURES
*
GUIDE BAR MOUNT ASSEMBLY COMPONENTS
UPPER BODY ASSEMBLY
KNIFEHOLDER ACTUATOR SWITCH
LOWER BODY ASSEMBLY
DOVETAIL ASSEMBLY
555538
TOP BLOCK ASSEMBLY
MANUAL LOCK
* BACK PLATE ASSEMBLY
(USE WITH EITHER TOP BLOCK ASSEMBLY)
CONTROL BODY SUPPLY AIR
HOSE ASSEMBLY
555539
TOP BLOCK ASSEMBLY
PNEUMATIC LOCK
(FOR USE WITH BACK PLATE ASSEMBLY)
BLADE CARTRIDGE ASSEMBLY
CARTRIDGE SUPPY AIR
HOSE ASSEMBLY
PISTON ASSEMBLY
Knifeholder Sub-Assembly Identification
Class I
*
*
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DISASSEMBLY AND MAINTENANCE PROCEDURES
*
GUIDE BAR MOUNT ASSEMBLY COMPONENTS
UPPER BODY ASSEMBLY
KNIFEHOLDER ACTUATOR SWITCH
PISTON ASSEMBLY
DOVETAIL ASSEMBLY
544156
TOP BLOCK ASSEMBLY
MANUAL LOCK
(FOR USE WITH BACK PLATE ASSEMBLY)
*BACK PLATE ASSEMBLY
(USE WITH EITHER TOP BLOCK ASSEMBLY)
CARTRIDGE SUPPLY AIR
HOSE ASSEMBLY
550707
TOP BLOCK ASSEMBLY
PNEUMATIC LOCK
(FOR USE WITH BACK PLATE ASSEMBLY)
BLADE CARTRIDGE ASSEMBLY
LOWER BODY ASSEMBLY
Knifeholder Sub-Assembly Identification
Class II and III
*
*
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DISASSEMBLY AND MAINTENANCE PROCEDURES
GIB
4 SCREWS
2 SCREWS
MANUAL LOCK
GUIDE BAR MOUNT
ASSEMBLY
BRAKE SHOE
O-RING
BODY MOUNT
CLASS II, III BRAKE SHOE
O-RING ON OPPOSITE SIDE
MANUAL LOCK
Guide Bar Mount Assembly – Class I, II, III
Manual Lock
Complete parts illustration: Class I, II, and III, page 54
Recommended Tools
Class I ................................. 2 and 3 mm hex wrench
Class II ............................... 4 mm hex wrench
Class III .............................. 4 and 5 mm hex wrenches
Parker Super O-Lube
Disassembly Procedure (Class I shown)
1. Disconnect air supply hose at the manifold.
2. Remove knifeholder from guide bar.
3. Remove blade cartridge from control body.
4. Remove gib by removing two socket head cap screws.
5. Remove the guide bar mount assembly by removing four socket head cap screws.
Guide Bar Mount (Manual Lock) disassembly is complete.
To Reassemble Guide Bar Mount (Manual Lock)
1. Reinstall the guide bar mount assembly on the control body and tighten the four socket head cap screws to the appropriate torque value:
Class I (M4) ................ 2.1 ft·lbs (2.85 Nm)
Class II (M5) ................ 4.3 ft·lbs (5.83 Nm)
Class III (M6) ................ 7.3 ft·lbs (9.89 Nm)
2. Place the control body on the guide bar and reinstall the gib with two socket head cap screws. Refer to Knifeholder Installation, page 13, Step 5. Tighten fasteners to the appropriate torque value:
Class I (M4) ................ 2.1 ft·lbs (2.85 Nm)
Class II (M5) ................ 4.3 ft·lbs (5.83 Nm)
Class III (M5) ................ 4.3 ft·lbs (5.83 Nm)
3. Reinstall blade cartridge on control body.
Recommended Maintenance (Class I shown)
If the brake shoe becomes lodged inside
the body mount, remove the brake shoe.
Wipe off and lubricate the brake shoe o-ring
with Parker Super O-Lube.
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DISASSEMBLY AND MAINTENANCE PROCEDURES
FOUR SCREWS
PNEUMATIC LOCK
GUIDE BAR MOUNT
ASSEMBLY
GIB
TWO SCREWS
CLASS I BRAKE SHOE
O-RING ON OPPOSITE SIDE
O-RING
BRAKE SHOE
BODY MOUNT
PNEUMATIC LOCK
Guide Bar Mount Assembly – Class I, II and III
Pneumatic Lock
Complete parts illustration: Class I, page 50 Class II and III, page 52
Recommended Tools
Class I ................................. 2 or 2.5 mm hex wrench
Class II ............................... 4 mm hex wrench
Class III .............................. 4and 5 mm hex wrenches
Disassembly Procedure (Class II shown)
1. Disconnect air supply hose at the manifold.
2. Remove knifeholder from guide bar.
3. Remove blade cartridge from control body.
4. Remove gib by removing two socket head cap screws.
5. Remove the guide bar mount assembly by removing four socket head cap screws.
Guide Bar Mount (Pneumatic Lock) disassembly is complete.
To Reassemble Guide Bar Mount (Pneumatic Lock)
1. Reinstall the guide bar mount assembly on the control body and tighten four socket head cap screws to the appropriate torque value.
Class I ...................... 2.1 ft·lbs (2.85Nm)
Class II (M5) ............ 4.3 ft·lbs (5.83 Nm)
Class III (M6) ........... 7.3 ft·lbs (9.89 Nm)
2. Place the control body on the guide bar and reinstall the gib with two socket head cap screws. Tighten to appropriate torque value. See Knifeholder Installation on page 14, Step 4.
Class I ...................... 2.1 ft·lbs (2.85Nm)
Class II (M5) ............ 4.3 ft·lbs (5.83 Nm)
Class III (M5) ........... 4.3 ft·lbs (5.83 Nm)
3. Reinstall blade cartridge on control body.
Recommended Maintenance (Class II shown)
If the brake shoe becomes lodged inside
the body mount, remove the brake shoe.
Wipe off and lubricate the brake shoe o-ring
with Parker Super O-Lube.
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DISASSEMBLY AND MAINTENANCE PROCEDURES
or thin slip-joint pliers
CAP
DEPTH CONTROL KNOB
SPRING / WASHERS (CLASS I ONLY)
LOCKING SCREW AND WASHER
PISTON
GUIDE ROD
CANT KEY GUIDE ROD
DOVETAIL ASSEMBLY BELLOWS
DOVETAIL ASSEMBLY (EXTENDED)
ACTUATOR SWITCH (DOWN TO EXTEND)
PISTON GUIDE ROD
Dovetail Assembly – Class III
(Knifeholder sizes vary; Class I is shown here for example.)
Recommended Tools
2 or 2.5mm hex wrench Small flat blade screwdriver Small needlenose pliers External air supply to extend knifeholder
Class I ..................................... 10 mm thin open end wrench
Class II ................................... 16 mm thin open end wrench
Class III ................................... 26 mm thin open end wrench
Disassemble the Dovetail Assembly
1. Disconnect air supply hose at the manifold.
2. Remove knifeholder from guide bar.
3. Remove blade cartridge from control body.
4. Remove depth control knob cap from control body.
5. Remove the locking cap screw and washer from inside the depth control knob.
6. Remove depth control knob by hand, rotating counterclockwise.
7. Class I: Remove the depth control spring and two flat washers; go to Step 8. Class II / III: Spring not accessible; go to Step 8.
8. Extend the knifeholder:
Class I: No air supply needed. By hand, pull the dovetail assembly out of the control body. Class II / III: With external air supply set at approximately 30 psi (2.1 bar), toggle the actuator switch to extend the dovetail assembly.
9. Lift or remove the bellows to expose the piston guide rod.
10. With the dovetail assembly extended, place an open-end wrench over the flats of the piston guide rod and turn counterclockwise to loosen it completely from the dovetail. Note: It is not necessary to remove the cant key guide rod from the dovetail assembly.
11. Retract the piston guide rod after dovetail assembly removal is complete:
Class I: Push piston guide rod by hand. Class II / III: Toggle the actuator switch up to retract.
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DISASSEMBLY AND MAINTENANCE PROCEDURES
BELLOWS
DOVETAIL ASSEMBLY
PISTON GUIDE ROD
DEPTH CONTROL KNOB
SPRING / WASHERS CLASS I ONLY
STROKE STOP ROD
WASHER/SCREW
DEPTH CONTROL KNOB CAP
DEPTH CONTROL KNOB
STROKE STOP ROD
To Reassemble Dovetail Assembly
Class I, II and III
1. Extend the piston guide rod. Class I: No air supply needed. By hand, pull the piston
guide rod down. Class II and III: Set knifeholder air supply to approximately 30 psi (2.1 bar) and toggle the actuator switch down to extend the piston guide rod.
2. Apply LOCTITE 242 to the threads of the piston guide rod.
3. Fasten the dovetail assembly to the extended piston guide rod and torque as follows: Class I 12 ft·lbs (16.3 Nm)
Class II 35 ft·lbs (47.4 Nm) Class III 70 ft·lbs (94.9 Nm)
4. Replace the bellows.
5. Class I: Push the dovetail assembly up into the lower body to expose the piston guide rod at the upper body.
Class II: Toggle the actuator switch up to lift the piston and expose the stroke stop rod.
6. Reinstall the flat washers, return spring (Class I only) and the depth control knob.
7. Rotate the depth control knob clockwise far enough to allow the flat washer and socket head cap screw to lock against the stroke stop rod, capturing the depth control knob. Torque the cap screw: Class I 0.75 ft·lbs (1.0 Nm)
Class II and III 1.0 ft·lbs (1.4 Nm)
8. Reinstall the depth control knob cap.
9. For knifeholders using pneumatic locks, reinstall the guide bar mount assembly (p. 33).
10. Reinstall blade cartridge (p. 23).
11. Attach the upper and lower air hose assemblies.
12. Verify blade cartridge half and full stroke functionality before reinstalling the unit for operation.
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DISASSEMBLY AND MAINTENANCE PROCEDURES
PISTON
GUIDE ROD
PISTON O-RING
STROKE
STOP ROD
UPPER
BODY
LOWER BODY
2 LONG SCREWS
2 SHORT SCREWS
PISTON
BODY GASKET
Upper Body and Piston Assemblies – Class I
Complete parts illustration: Class I, page 42
Recommended Tools
Class I ................................. 2.5 mm hex wrench
Parker Super O-Lube Lubriplate EMB Polymer Grease (L0148-098)
The piston assembly is made up of the piston, piston o-ring, piston guide rod, and the stroke stop rod. Do not attempt
further disassembly of these parts.
Disassembly
1. Disconnect air supply hose at the manifold.
2. Remove control body from guide bar.
3. Remove blade cartridge from control body.
4. Remove dovetail assembly (p. 34).
5. Remove guide bar mount assembly:
a. with pneumatic lock ......................... p. 33
b. with manual lock .... removal not required
6. Remove two long and two short socket head cap screws to
remove the upper body assembly from the lower body.
7. Remove the piston assembly from the top side of the
lower body assembly. Disassembly is complete.
Recommended Maintenance
Inspect and replace the piston o-ring if cracked or worn. Lubricate stroke stop rod and piston o-ring with
Parker Super O-Lube.
Lubricate piston guide rod with Lubriplate EMB Polymer
Grease (L0148-098).
Reassemble Upper Body and Piston Assemblies
1. Make sure the body gasket is in place on the lower body.
2. Carefully insert the piston assembly into the lower body.
3. Secure the upper body to the lower body with two long
and two short socket head cap screws and torque to 1 ft·lb (1.35 Nm).
4. Reinstall the dovetail assembly (p. 35).
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DISASSEMBLY AND MAINTENANCE PROCEDURES
GUIDEBAR
MOUNT
UPPER BODY
LOWER BODY
PISTON ASSEMBLY
RETAINER FLANGE
BUTTON HEAD SCREWS (4 PLCS)
DOVETAIL ASSEMBLY
PISTON
GUIDE ROD
BUSHING
Lower Body Assembly – Class I
Complete parts illustration: Class I, page 42
Recommended Tools
Class I ................................. 2 mm hex wrench
Lubriplate EMB Polymer Grease (L0148-098)
Disassembly Class I
1. Disconnect air supply hose at the manifold.
2. Remove knifeholder from guide bar (p. 29).
3. Remove blade cartridge from control body (p. 23).
4. Remove dovetail assembly (p. 34).
5. Remove guide bar mount with pneumatic lock
assembly (p. 33).
6. Remove upper body and piston assemblies (p. 36).
7. Loosen four button head screws.
8. Remove the retainer flange.
9. Remove piston guide rod bushing only if
replacement is necessary. Note: The piston guide rod bushing is ceramic coated and will provide years of service under normal operating conditions.
Lower body disassembly is complete.
Recommended Maintenance
Lubricate piston guide rod bushing with
Lubriplate EMB Polymer Grease (L0148-098).
To Reassemble Lower Body
1. Replace the piston guide rod bushing into the lower body and
fasten the flange retainer in place with four button head screws.
2. Reassemble the upper and piston body assemblies (p. 36).
3. Reassemble the dovetail assembly (p. 35).
4. Reassemble the guide bar mount with pneumatic lock assembly (p. 33).
5. Reinstall the blade cartridge (p. 23).
6. Attach the upper and lower air hose assemblies.
7. Verify cartridge half and full stroke functionality before reinstalling the unit for operation.
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 37
DISASSEMBLY AND MAINTENANCE PROCEDURES
UPPER BODY
LOWER BODY
SCREWS
(4 PLCS)
RETAINER FLANGE RETURN SPRING
PISTON GUIDE ROD
LOWER BODY
STROKE
STOP ROD
PISTON
GUIDE ROD
PISTON O-RING
PISTON
PUSH PISTON ASSEMBLY
UP THROUGH THE BUSHING
Upper Body, Lower Body and Piston Assemblies – Class II and III
Complete parts illustration: Class II and III, page 44
Recommended Tools
Class II ...................................... 3 mm hex wrench
Class III ..................................... 4 mm hex wrench
Parker Super O-Lube Lubriplate EMB Polymer Grease (L0148-098)
Disassembly Class II and III
1. Disconnect air supply hose at the manifold.
2. Remove knifeholder from guide bar (p. 29).
3. Remove blade cartridge from control body.
4. Remove dovetail assembly (p. 34).
5. Remove guide bar mount assembly:
with pneumatic lock ........................ p. 33
with manual lock ... removal not required
6. Carefully remove the retainer flange and spring.
Caution! The flange retainer is under spring pressure. Hold the flange retainer firmly to the lower body when removing the four button head fasteners.
7. Remove the four socket head cap screws that
attach the upper and lower bodies to each other.
8. Remove the upper body assembly.
9. The Piston Assembly, made up of the piston,
piston o-ring, stroke stop rod, and piston guide rod, may be removed next. Do not attempt further disassembly of piston parts.
10. Lay the lower body flat on one side and carefully push the piston guide rod up into and through the guide rod bushing.
Upper Body and Piston disassembly is complete.
Recommended Maintenance
Lubricate piston guide rod with Lubriplate EMB
Polymer Grease (L0148-098).
Inspect and replace the piston o-ring if necessary. Lubricate stroke stop rod and piston o-ring with Parker Super O-Lube. Inspect piston spring and return spring support and replace if excessively worn.
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 38
DISASSEMBLY AND MAINTENANCE PROCEDURES
UPPER BODY
ACTUATOR SWITCH
SHORT SCREWS
LONG SCREWS
PISTON ASSEMBLY
BODY GASKET
LOWER BODY
RETURN SPRING
RETAINER FLANGE
RETAINER SCREWS
To Reassemble Upper Body, Lower Body and Piston Assemblies
Class II and III
1. Make sure the body gasket is in place on the lower body.
2. Carefully insert the upper body and piston assemblies into the lower body assembly from the top side.
3. Secure the upper body to the lower body with fasteners and tighten to the appropriate torque value:
Class II ............. 2.1 ft·lb (2.85 Nm)
Class III ............ 4.3 ft·lb (5.83 Nm)
4. With the return spring attached to the flange retainer, carefully and firmly press the flange retainer flush into the lower body and fasten with the retainer screws.
5. Apply and regulate air pressure to approximately 30 psi.
6. Extend the piston guide rod by toggling the actuator switch down.
7. Install the dovetail assembly. (See Dovetail Reassembly, p. 35.)
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 39
Class I
A
Parker Super O-Lube O-ring Lubricant
B
Lubriplate EMG Polymer Grease (L0148-098)
C
Dow Corning 557 Silicone Dry Film Lubricant
D
Loctite 242
A A C
2.1 FT·LB
2.9 Nm
2.1 FT·LB
2.9 Nm
1.0 FT·LB
1.4 Nm
0.8 FT·LB
1.2 Nm
m
A
A
D B A
D
1.0 FT·LB
B
B
D
12.0 FT·LB
16.3 Nm
B
C
2.1 FT·LB
2.9 Nm
A
A
B
1.0 FT·LB
1.4 Nm
C
1.0 FT·LB
1.4 Nm
C
A
LUBRICATION AND LOCTITE REFERENCE CHART
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 40
LUBRICATION AND LOCTITE REFERENCE CHART
A
Parker Super O-Lube O-ring Lubricant
B
Lubriplate EMG Polymer Grease (L0148-098)
C
Dow Corning 557 Silicone Dry Film Lubricant
D
Loctite 242
A
A
1 FT·LB
1.4 Nm
B
C
A
4.3 FT·LB
5.8 Nm
A
C
4.3 FT·LB
5.8 Nm
2.1 FT·LB
2.9 Nm
1.0 FT·LB
1.4 N
m
A
A
D
B A D
2.5 FT·LB
3.4 Nm
B
D
B
B
12.0 FT·LB
16.3 Nm
A
C
B
C
A
Class II and III
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 41
KNIFEHOLDER PARTS
11 1 9
14
18
26
29
33
35
2
3 4 5
7
15
16
17
10
23
24
25
28
27
31
34
36
37
38
39
43
44
45
UPPER BODY
PISTON
ASSEMBLY
LOWER BODY
DOVETAIL
ASSEMBLY
21
22
19
20
6
13
30
32
8
12
41
40
42
Manual Control Body – Class I
Tidland Part No. 543919
ASSEMBLY
ASSEMBLY
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 42
KNIFEHOLDER PARTS
Item
Description
Part No.
Upper Body Assembly
1
Depth Control Knob Cap
536161
2
Socket Head Capscrew
536165
3
Flat Washer
536169
4
Depth Control Knob Assy
535334
5
Depth Control Spring
537767
6
Flat Washer
525004
7
Depth Control Label
548612
8
Socket Head Capscrew
536168
9
Detent, Ball
528781
10
Washer, Spring
560820
11
Air Valve w/ Switch (Actuator)
560848
12
Button Head Capscrew
530187
13
Upper Body
543784
14
Setscrew, Orifice Plug
543822
15
Valve Cap
524979
16
3-way Valve
528783
17
Stroke Stop Rod Bushing
524998
18
Valve O-ring
126119
19
Air Hose Assembly (Supply Air)
561042
20
Air Fitting
528697
21
Steel Ball
554256
22
Air Hose Assembly (Cartridge)
568817
Piston Assembly *
23*
Stroke Stop Rod
534810
24*
Piston O-ring
536164
25*
Piston
543666
26*
Piston Guide Rod O-ring
126119
27*
Piston Guide Rod
560523
Lower Body Assembly
28
Dowel Pin
545123
29
Socket Head Capscrew
133180
30
Gasket
524999
31
Dowel Pin
549542
32
Lower Body
524974
33
Label, Knifeholder Class
547733
34
Cant Key O-ring
126112
35
Cant Key
call
36
Piston Guide Rod Bushing
524977
37
Retainer Flange
524981
38
Button Head Capscrew
132371
39
Bellows
535074
Dovetail Assembly
40
Cant Key Guide Rod
560495
41
Taper Lock Shaft Stop
550457
42
Dovetail
560703
43
Dovetail Spring
546940
44
Wedge Lock
546919
45
Taper Lock Shaft
546909
*
These parts supplied as an assembly only. Do not attempt further disassembly except to lubricate the piston o-ring.
Manual Control Body – Class I
Tidland Part No. 543919
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 43
KNIFEHOLDER PARTS
3
2 1 4
6
8
5
7 9 10
11
12
16
14
15
17
18
19
22
23
24
25
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
42
13
21
26
UPPER BODY
ASSEMBLY
PISTON
ASSEMBLY
LOWER BODY
ASSEMBLY
DOVETAIL
ASSEMBLY
20
Manual Control Body – Class II and III
Class II – Tidland Part No. 535761 Class III – Tidland Part No. 543324
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 44
KNIFEHOLDER PARTS
Item
Description
Part No.
Upper Body Assembly
Class II
Class III
1
Depth Control Knob Cap
530186
530186
2
Socket Head Cap Screw
130728
130728
3
Washer
535183
535183
4
Depth Control Knob
530536
530536
5
Socket Head Capscrew
531126
130144
6
Socket Head Capscrew
531127
551477
7
Depth Control Label
548629
548637
8
Detent Ball
528781
528781
9
Setscrew
557458
559785
10
Washer
560820
560820
11
Air Valve w/ Switch
560848
560848
12
Button Head Capscrew
530187
530187
13
Upper Body
543314
543328
14
Setscrew
544354
544354
15
3-way Valve
528783
528783
16
Valve O-ring
126119
126119
17
Stroke Stop Rod Bushing
524998
524998
18
Tubing
128898
128898
19
Air Fitting
610473
610473
20
Air Fitting
251535
251535
21
Steel Ball
554256
554256
22
Air Hose Assembly
561043
561043
Piston Assembly *
23*
Stroke Stop Rod
557519
557519
24
Piston O-ring
530352
536239
25*
Piston
557559
559610
26*
Piston Guide Rod O-ring
130186
536190
27*
Piston Return Spring
535146
535146
28*
Piston Guide Rod
557322
558948
Lower Body Assembly
29
Dowel Pin
544998
544998
30
Gasket
530715
528829
31
Dowel Pin
549542
549542
32
Lower Body
548837
548899
33
Lower Body Label
547567
547675
34
Cant Key O-ring
578331
578331
35
Cant Key
call
call
36
Piston Guide Bushing
528787
528943
37
Return Spring Support
533775
533775
38
Retainer Flange
530528
528817
39
Button Head Cap Screw
250580
130467
40
Bellows
528809
528827
Dovetail Assembly
41
Cant Key Guide Rod
557357
557357
42
Taper Lock Shaft
545855
545832
43
Dovetail
557423
559032
44
Dovetail Spring
545715
545715
45
Dovetail Wedge Lock
545577
545577
*
These parts supplied as an assembly only. Do not attempt further disassembly except to lube piston o-ring.
Manual Control Body – Class II and III
Class II – Tidland Part No. 535761 Class III – Tidland Part No. 543324
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 45
KNIFEHOLDER PARTS
BLADE HUB
ASSEMBLY
DOVETAIL
ASSEMBLY
GUARD
ASSEMBLY
INBOARD
3
11
13
11
10
7
4
9
12
2
8
14 5 1
6
21
36
22
23
24
25
9
30
31
32
33
34
35
26
27
28
29
20
18
17
16
15
19
Manual Swing Cartridge – Class I
Tidland Part No. 596429
STRUT
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 46
KNIFEHOLDER PARTS
Item
Description
Cartridge
Part No.
596429
(Current)
Cartridge
Part No.
551430
(Previous)
Previous part designs shown below
(special order only)
Dovetail Assembly
1
Latch Pin Cap
528680
2
Safety Lock Spring
131119
3
Safety Lock Pin
528681
4
Safety Latch Pin
528691
5
Dovetail Block
596438
551432
6
Diaphragm
528677
7
Diaphragm Plate
528678
8
Button Head Capscrew
529354
9
Strut Stud
545948
10
Extension Plug
551702
11
Extension
551693
12
Return Spring
552070
13
Setscrew
549830
14
Plug, Q.D.
567945
Guard Assembly
15
Blade Guard
596457
551691
16
Snap Ring
555646
17
Half Stroke Spring
559540
18
Setup Button
551899
19
Cartridge Arrow Label
547637
20
Cartridge Warning Label
130923
21
Inboard Strut
596436
551692
Blade Hub Assembly
22
Flat Head Capscrew
528668
23
Bearing Cap Assembly
528664
24
Blade Lock Cap
133962
25
Blade Lock Pin Spring
528672
26
Ball Bearing
528663
27
Bearing Spacer
528669
28
Bearing Housing
596437
528667
29
Snap Ring
528675
30
Blade Lock Pin
133963
31
Blade Hub
528671
32
Knife Blade
131937
33
Blade Clamp
579833
34
Socket Head Capscrew
635047
35
Cotter Pin
528673
36
Jamnut
528674
Manual Swing Cartridge – Class I
The Class I cartridge was redesigned in 2003 for improved durability. The previous design is no longer available as a complete assembly.
To update the previous design to the current design, you will need to order four new parts to use with your existing cartridge: dovetail block, blade guard, inboard strut and bearing housing. Use the (Current) part number listed below.
To repair the previous design, use the (Previous) part number listed below. These parts are available by special order only.
The two cartridge designs are interchangeable with the control body, if you prefer to order a complete new cartridge assembly. When ordering, please locate the part number on your cartridge assembly and have it ready when you call.
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 47
KNIFEHOLDER PARTS
DOVETAIL
ASSEMBLY
2
24
11
1 4 3
5
8
13
10
9
18
6
7
17
16
15
14
8
30
25
26 8 27
33
20
19
OUTBOARD
STRUT
BEARING
ASSEMBLY
BLADE HUB
ASSEMBLY
31
32
34
35
36
37
39
38
12
28
29
21
22
23
26
call Maxcess Customer Service.
Manual Swing Cartridge – Class II and III
Class II – Tidland Part No. 569393 Class III – Tidland Part No. 569394
HOUSING
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 48
For information about the mechanical
360° Blade Guard Cartridge,
KNIFEHOLDER PARTS
Item
Description
Part No.
Class II
Class III
Dovetail Assembly
1
Safety Latch Knob
131116
131116
2
Safety Lock Pin
131114
131114
3
Safety Lock Spring
131119
131119
4
Safety Latch Pin
131115
132891
5
Dovetail Block
570264
570282
6
Piston
131108
131108
7
O-ring, Piston
126479
126479
8
Strut Pivot Stud
535263
535263
9
Plug, Q.D.
130285
130285
10
Gasket
133720
133720
11
Return Spring
131118
131118
12
Air Inlet Plug
130185
130185
Outboard Strut
13
Strut, Outboard
570281
570283
14
Half Stroke Guide Pin
131110
131110
15
Half Stroke Spring
510105
510105
16
Half Stroke Stop
131112
132894
17
Setup Button
131111
131111
18
Socket Head Capscrew
133180
133180
Bearing Housing Assembly
19
Set Screw
133201
133084
20
Bearing Housing
524542
536837
21
Snap Ring
134305
134305
22
Bearing Spacer
n/a
133184
23
Shim Spacer
134304
134304
24
Flat Head Capscrew
524549
518520
25
Bearing Cap Assembly
515511
515511
26
Ball Bearing
131121
131121
27
Blade Lock Pin Cap
130173
130173
28
Blade Lock Pin Spring
130179
130179
29
Blade Lock Pin
130172
130172
Blade Hub Assembly
30
Blade Guard Strut
528098
536838
31
Shoulder Ring
631251
631251
32
Label, Cartridge
547637
547637
33
Label, Warning
130921
130920
34
Blade Hub
524544
135009
35
Knife Blade*
128401
129833
36
Blade Clamp
524543
135010
37
Soc Hd Capscrew
549838
130168
38
Cotter Pin
133710
133710
39
Locknut, M5
133235
133235
Manual Swing Cartridge – Class II and III
Class II – Tidland Part No. 569393 Class III – Tidland Part No. 569394
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 49
KNIFEHOLDER PARTS
1
2 6 3
2
8
4
7
10
13
16
15
17
14
12 9 10
11
18
22*
19*
20*
21*
24
25
27
23
26
28
29
5
TOP BLOCK
ASSEMBLY
BACK PLATE
ASSEMBLY
* See parts list.
Guide Bar Mount with Pneumatic Lock – Class I
Tidland Part No. 550306
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 50
KNIFEHOLDER PARTS
Item
Description
Part No.
Top Block Assembly
555539
1 Traverse Knob
550314
2 Piston O-ring
130186
3 Piston Cap
550310
4 Traverse Knob O-ring
550319
5 Socket Head Capscrew
542945
6 Piston
550316
7 Piston Spring
554681
8 Piston Rod
550317
9 Air Fitting
550731
10
Setscrew
130147
11
Steel Ball
539093
12
Top Block
550309
13
Detent Ball
528781
14
Socket Head Capscrew
130145
15
Socket Head Capscrew
132619
16
Roll Pin
549542
17
Lever
550315
18
Bronze Bushing
557189
Traverse Gear Assembly
550307
*
19
Gear Adapter
557216
*
20
Traverse Plate
550312
*
21
Traverse Pinion Shaft
550311
*
22
Flat Head Capscrew
130745
Back Plate Assembly
550708
23
Brake Shoe O-ring
130136
24
Brake Shoe
537972
25
Mounting Plate
537970
26
Socket Head Capscrew
130184
27
Socket Head Capscrew
250048
28
Gib
537974
29
Setscrew
130149
*
These parts are supplied only as an assembly. Do not attempt further disassembly.
Guide Bar Mount with Pneumatic Lock – Class I
Tidland Part No. 550306
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 51
KNIFEHOLDER PARTS
Class II
– Tidland Part No. 531756
Class III
– Tidland Part No. 543586
TOP BLOCK
ASSEMBLY
BACK PLATE
ASSEMBLY
1
2
3
5
7 8 9 4 12
13
14
16
15
17
18
22
23 *
21 *
20
24
25
18
27
28
29
30
6
11
10
19
26
* Item 23 (Traverse Pinion Shaft) is supplied as an
Items 16, 21, and 23 are not required for Easy Glider mounts.
Guide Bar Mount with Pneumatic Lock – Class II and III
assembly with Item 21 (Pinion Bushing)
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 52
KNIFEHOLDER PARTS
Class II
– Tidland Part No. 531756
Class III
– Tidland Part No. 543586
Item
Description
Part No.
Class II
Class III
Top Block Assembly
550707
550707
1
Setscrew
132957
132957
2
Traverse Knob
539088
539088
3
Traverse Knob O-ring
554026
554026
4
Detent Ball
528781
528781
5
Steel Ball
539093
539093
6
Piston Block
539083
539083
7
Check Valve Insert
573782
573782
8
Retainer, Check Valve
573779
573779
9
Air Fitting Tee
251536
251536
10
Lever
544312
544312
11
Dowel Pin, Lever
544308
544308
12
Piston O-ring
126479
126479
13
Piston
556199
556199
14
Spring
554681
554681
15
Piston Pin
539086
539086
16
E-ring
549833
549833
17
Piston Pin O-ring
126443
126443
18
Socket Head Capscrew
130467
130467
19
Top Block
539084
539084
20
Socket Head Capscrew
250049
250049
21
Bushing, Pinion *
564861
564861
22
Socket Head Capscrew
549832
549832
23
Traverse Pinion Shaft *
539081
539081
Back Plate Assembly
550709
550710
24
Brake Shoe
531758
531758
25
Brake Shoe O-ring
130136
130136
26
Adjustment Screw
598977
598977
27
Backplate
531759
538153
28
Socket Head Capscrew
544155
544155
29
Setscrew
130470
130470
30
Gib
531749
531749
* Item 23 is supplied as an assembly with Item 21.
Guide Bar Mount with Pneumatic Lock – Class II and III
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 53
KNIFEHOLDER PARTS
Item
Description
Part No.
Class I
Class II
Class III
Top Block Assembly
555538
544156
544156
1
Manual Brake Knob
537973
531754
531754
2
Socket Head Capscrew
130145
130467
130467
3
Top Block
537971
531750
531750
4
Set Screw
134011
130304
130304
Back Plate Assembly
550708
550709
550710
5
Brake Shoe *
537972
531758
531758
6
Brake Shoe O-ring
130136
130136
130136
7
Socket Head Capscrew
n/a
598977
598977
8
Back Plate
537970
531759
538153
9
Socket Head Capscrew
130184
130467
250116
10
Gib
537974
531749
538154
11
Set Screw
130149
130470
130470
12
Socket Head Capscrew
250048
544155
544155
BACKPLATE ASSEMBLY
1
2
3
6
7
12 4 9
10
11
5
TOP BLOCK ASSEMBLY
8
5
6
CLASS II & III
CLASS I
Guide Bar Mount with Manual Lock – Class I, II and III
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 54
KNIFEHOLDER PARTS
Item
Description
Qty
Part No.
Back Plate Assembly
689497
1
O-ring
1
130136
2
Brake Shoe
1
537972
3
Backplate
1
662078
4
Socket Head Cap Screw
4
130163
5
Socket Head Cap Screw
4
130184
6
Socket Head Cap Screw
4
662169
7
Bearing Spacer
1
662079
8
Linear Bearing
1
662081
9
Safety Latch
1
662080
10
Socket Head Cap Screw
2
130247
Guide Bar
661590
Linear Bearing Rail
662082
2 1 3
4 5 6
7
8
9 10
Easy Glider Mount – Class I
The Easy Glider Mount shown is used with the same top blocks as the standard knifeholder mounts. Class I Pneumatic Lock Top Block – page 50
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 55
KNIFEHOLDER PARTS
Item
Description
Qty
Class II
Class III
Back Plate Assembly
615576
618966
1
O-ring
1
130136
130136
2
Brake Shoe
1
531758
531758
3
Socket Head Cap Screw, Patch Lock
1
598977
598977
4
Set Screw, Nyloc
1
130149
130149
5
Backplate
1
595748
619001
6
Bearing Retainer
1
595703
595703
7
Socket Head Cap Screw
4
133180
133180
8
Socket Head Cap Screw
2
132265
132265
9
Socket Head Cap Screw
4
130467
250116
10
Linear Bearing
1
621879
621879
11
Stop Block
1
575766
619027
Guide Bar
608330
608330
Linear Bearing Rail
621880
621880
1 3 2
4
5 6 7
9
8
10
11
Easy Glider Mount – Class II and III
The Easy Glider Mount shown is used with the same top blocks as the standard knifeholder mounts. Class II and III Pneumatic Lock Top Block – page 52
Class II and III Manual Lock Top Block – page 54
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 56
CARTRIDGE TO CONTROL BODY
CS Shear* CS Crush*
PS Shear
Automatic
PS Shear
Manual
PS Crush e-KH
Description Pt No
131892 131902 536160 543919
608763 608879
(pending)
PS Swing Automatic Shear 547613
PS Swing Automatic Shear w/ 360 Degree Blade Guard - Pneumatic
718312
PS Swing Manual Shear
551430 596429
PS Crush 568412 N/A
PS Razor 566769
CS Shear* CS Crush*
PS Shear
Automatic
PS Shear
Manual
PS Crush e-KH
e-KH
(2013)
Description Pt No
131921 131922 530527 535761
590191 607694
700173 762359
PS Swing Automatic Shear 524508
PS Swing Automatic Shear w/ 360 Degree Blade Guard - Pneumatic
548274
PS Swing Manual Shear 569393
PS Swing Automatic Shear w/ 360 Degree Blade Guard - Mechanical
766913
PS Swing Manual Shear w/ 360 Degree Blade Guard - Mechanical
769816
PS Crush 568924
e-Knifeholder - w/ 360 blade guard 749142
e-Knifeholder Swing Cartridge 696317
CS Shear* CS Crush*
PS Shear
Automatic
PS Shear
Manual
PS Crush
CL 2 MOD
e-KH
e-KH
(2013)
Description Pt No
131923 131923 528812 543324 N/A 708403 762358
PS Swing Automatic Shear 535264
PS Swing Automatic Shear w/ 360 Degree Blade Guard - Pneumatic
548275
PS Swing Manual Shear 569394
PS Swing Automatic Shear w/ 360 Degree Blade Guard - Mechanical
766915
PS Swing Manual Shear w/ 360 Degree Blade Guard - Mechanical
769817
PS Swing Automatic Shear High Side Force
650453
PS Crush 569508
e-Knifeholder - w/ 360 blade guard 753161
e-Knifeholder Swing Cartridge 700518
BLADE CARTRIDGE
* C Series Knifeholders are obsolete and discontinued. Convert customer to Performance Series if possible.
CLASS I
CLASS II
BLADE CARTRIDGE
CLASS III
CONTROL BODY
CONTROL BODY
CONTROL BODY
BLADE CARTRIDGE
COMPATIBILITY CHART
Performance Series and C Series – Class I, II and III Tidland e-Knifeholder – Class II and III
NOTE: Use of any other combinations may cause damage to knifeholder or blade cartridge and void warranty.
www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 57
INDEX
AMERICAS
Tel +1.360.834.2345
Fax +1.360.834.5865
sales@maxcessintl.com
www.maxcessintl.com
EUROPE, MIDDLE EAST
AND AFRICA
Tel +49.6195.7002.0
Fax +49.6195.7002.933
sales@maxcess.eu
www.maxcess.eu
CHINA
Tel +86.756.881.9398 Fax +86.756.881.9393
info@maxcessintl.com.cn
www.maxcessintl.com.cn
INDIA
Tel +91.22.27602633
Fax +91.22.27602634
india@maxcessintl.com
www.maxcess.in
JAPAN
Tel +81.43.421.1622
Fax +81.43.421.2895
japan@maxcessintl.com
www.maxcess.jp
KOREA, TAIWAN,
AND SE ASIA
asia@maxcessintl.com
www.maxcess.asia
© 2018 Maxcess
A
Actuator switch, 5
function, 6
Air pressure
operating
maximum, 16
selecting
down and side force, 17
system requirements and parts, 16
B
Blade cartridge
orientation, 21 removing or reversing, 23
Brake shoe, 32, 33
C
Cant key, 5
orientation, 20 o-ring, replacing, 23 selection, 20 web path, 21
D
Depth control knob, 5
G
Gib
adjustment, 13, 14
Guide bar
installation, 11, 12
I
Installation
guide bar, 12 knifeholders, 13 setback, 9 slitting type
tangent or wrap, 9
space requirements, 10
K
Knife blade
grinding and finishing, 25 replacing, 24
Knifeholder
component overview, 5 maintenance, 22 mount to guide bar
Easy Glider (linear bearing), 15 manual lock, 13
pneumatic lock, 14 parts illustrations, 42-54 setback, 9 space requirements, 10 specifications, 5
L
Lubrication, 40, 41
M
Maintenance
blade cartridge, 23 cant key, 23 disassembly procedures, 29-39 knife blade, 24 lubrication, 40, 41 preventive, 22
O
Operation
air pressure, 17 blade overlap, 18, 19
measuring, 12 cant key, 20 knifeholder
manual lock, 18
pneumatic lock, 19
S
Setup button, 5, 18, 19 Specifications, 5
T
Troubleshooting
knifeholder performance, 27 slit quality, 26
W
Web path, 21
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