TIDELAND TIBC-10 Installation And Maintenance Manual

TIBC-10 BATTERY CHARGER

INSTALLATION and

MAINTENANCE MANUAL

PN 011.1255-00

Mike Kovalerchik Paul F. Mueller

Engineering Mgr. Project Engr. Checker

A RELEASED FOR PRODUCTION 20SEPT11 PFM

Rev Description Date By

MAINTENANCE AND OPERATION MANUAL

TIBC-10 011.1255-00

MAINTENANCE AND OPERATION MANUAL

TABLE OF CONTENTS

SYMBOLS USED IN THIS MANUAL: .......................................................................................... ii

1. General Description and Specifications ........................................................................................ 1

1.1 General Description ............................................................................................................... 1

1.2 Specifications ......................................................................................................................... 1

2.1  Installation .............................................................................................................................. 6

2.1.1 Other connections ................................................................................................................. 7

2.2 Operation ..................................................................................................................................... 8

2.3 Testing ......................................................................................................................................... 9

2.4 Adjustment .................................................................................................................................. 9

2.4.1 Adjustment Procedure with Electronic Load ..................................................................... 11

2.4.2 Adjustment Procedure with Discharged Battery ................................................................ 11

2.4.3 Charger Alarm Level Calibration Procedure ...................................................................... 11

3. Maintenance .................................................................................................................................... 12

3.1 Routine Maintenance ........................................................................................................... 12

3.2 Field Service ......................................................................................................................... 13

3.3 Exploded Diagram and Spare Parts List .............................................................................. 14

LIST OF FIGURES

Figure 1 TIBC-10 Charger Panel View ................................................................................................ 4

Figure 2 Mounting Dimensions ............................................................................................................ 5

Figure 3 Configuration Label ............................................................................................................... 6

Figure 4 TB1 Details ............................................................................................................................. 7

Figure 5 Adjustment Features ............................................................................................................. 10

Figure 6 Adjustment Setup ................................................................................................................. 12

Figure 7 Exploded Diagram ................................................................................................................ 14

LIST OF TABLES

Table 1 Standard Mains Color Coding ................................................................................................. 7

Table 2 Status Outputs and LED Indicators ......................................................................................... 8

Table 3 Spare Parts ............................................................................................................................. 14

TIBC-10 011.1255-00

i

MAINTENANCE AND OPERATION MANUAL

SYMBOLS USED IN THIS MANUAL:

WARNING!: Failure to heed a warning SHALL result in personnel injury or equipment

damage.

WARNING!: Failure to heed this warning SHALL result in exposure to dangerous voltage.

CAUTION!: Failure to heed a caution MAY result in personnel injury or equipment

damage.

NOTE: Failure to heed a note may result in equipment or process failure.

TIBC-10 011.1255-00

ii

MAINTENANCE AND OPERATION MANUAL

Tideland Signal Corporation
Corporate Headquarters

P.O. Box 924507
Houston, Texas 77292, USA
4310 Directors Row
Houston, TX 77092
U.S.A.
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

Tideland Signal Corporation

P.O. Box 52370,
Lafayette, LA 70505-2370, U.S.A.
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

Tideland Signal Canada Ltd.

#2170 - 21331 Gordon Way
Richmond, B.C., Canada V6W 1J9
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

Tideland Signal pte LTD

Suite 1102, No. 12 Lane 999, Yunshan Rd.
Pudong District, Shanghai, China 200136
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

Tideland Signal PTE. LTD.

240 Macpherson Road
#02-01 Pines Industrial Building
Singapore 348574
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

Tideland Signal Limited

Kendal House
Victoria Way
Burgess Hill, Sussex RH15 9NF, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

Tideland Signal LTD, (UAE)

JAFZA VIEW18
21st Floor Office No 2104
Jebel Ali Free Zone SOUTH
Post Box 18357, Dubai, U.A.E
Phone: + 971 4-8855842
FAX: + 971 4-8857352
E-mail: [e-mail]

TIBC-10 011.1255-00

PLEASE VISIT US AT OUR WEB SITE:

http://www.tidelandsignal.com

iii

MAINTENANCE AND OPERATION MANUAL

TIBC-10 011.1255-00

1. GENERAL DESCRIPTION AND SPECIFICATIONS

1.1 General Description

The TIBC-10 automatic battery charger maintains the correct charge on secondary storage lead
acid and nickel cadmium batteries for 12 and 24-volt nominal battery systems.

Figure 1 TIBC-10 Charger Panel View is a view inside the TIBC-10. The field connections to
the AC input and the battery bank are made at the terminal block. The unit has comprehensive
self-testing features with an ammeter and indicator lights. All customer-specified factory
settings are clearly marked on a label.

GMU and explosion protected versions of the charger use the same panel layout and are configured
in the same way. The charger is available un-housed as a panel product for use in user supplied
enclosures.

This manual describes the following part numbers:

040.1075-00 BATTERY CHARGER, TIBC-10 GMU

040.1076-00 BATTERY CHARGER, TIBC-10 EX

630.1386-00 PANEL ASSY BATT CHGR TIBC-10

WARNING!: Mains voltage is present. Isolate power before opening enclosure.

WARNING!: Incorrect connections and/or settings can cause the battery to fail in a

way to harm nearby personnel.

CAUTION!: Incorrect settings can ruin the charger or the battery bank. Verify

settings.

1.2 Specifications

Input voltage: ............................ Switchable 90 to 132 Vac or 180 to 264 Vac (47 to 63Hz)

Factory or field pre-set

Input power: .......................................................................................... 500 watts maximum

Output range: ........................................................................................................ 12 to 24V

Factory or field preset

Charge current: ....................................................................................................... 0 to 10A

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