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Pro-Spotter
Service Manual
211 pgs9.15 Mb0
Table of contents
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Tico Pro-Spotter Service Manual

44&37*$&."/6"-
TICO Manufacturing 1/30/2018
13041055&3
TICO Manufacturing Service Manual
Pro-Spotter Service Manual TICO Manufacturing
Table of Contents
0 TICO PRO-SPOTTER SERVICE INFORMATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Determination of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Standard Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Major Components Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
3—Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
4—Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
5—Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7
6—Front Axle and Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7
7—Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8
8—Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
9—ABS/ATC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
11—Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
12—Boom and Fifth Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
13—Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
14—Covers and Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-12
15—Heating and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-13
CONTACT TICO SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-15
1 GENERAL INFORMATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Prepare for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Keep Work Area Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Keep Work Area Well Ventilated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Use Proper Eye and Face Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Park Tractor Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Support Tractor Securely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Use Lifting Equipment Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Use Compressed Air and Air Tools Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Tires Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Electrical Components Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Hydraulic System Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Service Cooling System Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Handle Fuel Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Handle Chemical Products Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Dispose of Waste Materials Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Store Volatile and Hazardous Materials Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
TICO Manufacturing Repair Manual TOC-1
TABLE OF CONTENTS PRO-SPOTTER
FASTENERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Fastener Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Tightening Sequences and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Certification Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Transmission Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Engine Dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Fifth Wheel Serial Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
2 PREVENTATIVE MAINTENANCE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
EVERY 1000 HOURS OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
EVERY 2000 HOURS OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
RECOMMENDED LUBRICANTS AND CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
DIESEL EXHAUST FLUID (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
TIRE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
3 ELECTRICAL SYSTEM
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Alternator and Battery Fuse Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Backup Alarm Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Battery Voltage Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Diode Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
K3 Solenoid Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Relay Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
FUSE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
TOC-2 Service Manual TICO Manufacturing
PRO-SPOTTER TABLE OF CONTENTS
WIRING DIAGRAMS AND SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
4 ENGINE
CHECK FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
AIR INTAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
DRAINING FUEL/WATER SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
COOLING SYSTEM MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Cooling System Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Cooling System Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Cooling System Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
SURGE TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
TICO Manufacturing Service Manual TOC-3
TABLE OF CONTENTS PRO-SPOTTER
5 TRANSMISSION
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
TRANSMISSION FLUID MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Transmission Fluid Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Transmission Fluid Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6 FRONT AXLE & STEERING
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Axle Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Checking and Correcting Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Checking and Correcting Camber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Checking Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
FRONT WHEEL BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
LEAF SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
STEERING GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
TOC-4 Service Manual TICO Manufacturing
PRO-SPOTTER TABLE OF CONTENTS
STEERING KNUCKLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
TIE ROD BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
7REAR AXLE
CHECK FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Rear Drive Axle Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Rear Drive Axle Fluid Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Rear Drive Axle Fluid Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
8 AIR SYSTEM
AIR BRAKE SYSTEM TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Low Air Buzzer and Light Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Air System Maximum Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Air System Leak Down Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Pressure Buildup, Low-Pressure Warning Cutoff, and Governor Cutout Test . . . . . . . . . . . 8-3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
AIR TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
9 ABS/ATC SYSTEM
TICO Manufacturing Service Manual TOC-5
TABLE OF CONTENTS PRO-SPOTTER
ANTILOCK BRAKE SYSTEM (ABS) CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
10 CHASSIS LUBRICATION SYSTEM
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
AUTOMATIC LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Filling the Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
11 HYDRAULIC SYSTEM
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
CHECK FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
DIRECTIONAL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
HYDRAULIC FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
HYDRAULIC FLUID MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Hydraulic Fluid Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5
Hydraulic Fluid Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
TOC-6 Service Manual TICO Manufacturing
PRO-SPOTTER TABLE OF CONTENTS
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
HYDRAULIC SYSTEM SHUT OFF VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
HYDRAULIC SYSTEM TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
12 BOOM AND FIFTH WHEEL
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
BOOM CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
FIFTH WHEEL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
FIFTH WHEEL TOP PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9
13 CAB
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
CAB AIR BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
CAB DOOR AIR PRESSURE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
CAB LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
CAB LEVELING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
TICO Manufacturing Service Manual TOC-7
TABLE OF CONTENTS PRO-SPOTTER
CAB TILT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
CAB TILT HYDRAULIC FLUID MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Cab Tilt Hydraulic Fluid Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Cab Tilt Hydraulic Fluid Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
CAB TILT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
CHECK FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
Cab Tilt Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
TRAINER SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
WIPER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
14 COVERS AND GUARDS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
FRONT COVERS AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4
GRATES AND COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-7
LEFT COVERS AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10
RIGHT COVERS AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-11
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13
15 HEATING AND AIR CONDITIONING
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
CAUTIONS AND PROPER HANDLING OF R134a REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . 15-3
R134a REFRIGERANT HOSES AND TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4
TOC-8 Service Manual TICO Manufacturing
PRO-SPOTTER TABLE OF CONTENTS
R134a REFRIGERANT OIL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
R134a REFRIGERANT LEAK TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
R134a REFRIGERANT RECOVERY, RECYCLING, AND RECHARGING STATION . . . . . . . . . 15-6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6
Recover R134a Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7
Evacuate R134a System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7
Recharge R134a System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8
FLUSH AND PURGE AIR CONDITIONING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9
Procedure Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9
Air Conditioner Compressor Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9
Condenser Flush and Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9
Evaporator Flush and Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10
Procedure Wrap-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10
AIR CONDITIONER COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-11
BLOWER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-12
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13
CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14
EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-15
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-15
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
HEATER CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18
RECEIVER/DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19
. . . 15-16
TICO Manufacturing Service Manual TOC-9
PRO-SPOTTER
0-0 Service Manual TICO Manufacturing
Section 0

TICO PRO-SPOTTER SERVICE INFORMATION

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Determination of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Standard Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Major Components Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
3—Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-5
4—Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
5—Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-7
6—Front Axle and Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-7
7—Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8
8—Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
9—ABS/ATC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9
11—Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
12—Boom and Fifth Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
13—Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
14—Covers and Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-12
15—Heating and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-13
CONTACT TICO SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-15
TICO Manufacturing Service Manual 0-1
TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER
NOTES
NOTE
INTRODUCTION
This TICO Pro-Spotter service manual provides service and maintenance personnel with guidance on the proper procedures for servicing, troubleshooting, maintenance and repair of the TICO Pro-Spotter off-road and DOT/EPA on-road terminal tractors. For best performance and longer vehicle life, follow the maintenance procedures provided in this manual.
The purpose of the TICO PRO-SPOTTER SERVICE INFORMATION section is to make the reader familiar with TICO and its service resources. The following resources are found in this section:

• TICO Pro-Spotter warranty (as of January 1, 2018)

• 2018 Flat rate guideline

• TICO technical support contact information

The TICO Pro-Spotter terminal trucks have been engineered for quick and efficient servicing, while minimizing down time.
For additional information, please contact TICO factory support. (See “CONTACT TICO SUPPORT” on page 0-15.)
• The information within this publication is current as of the time of publication. Information within this manual is subject to change at publisher’s discretion and without notification.
• TICO offers many different equipment options. Some options may not be covered within this manual. Contact your nearest TICO dealer if there are any questions.
• Do not make modifications to your tractor without written approval from TICO Manufacturing. Your vehicle has been designed and manufactured with safety and reliability in mind. Any modifications by the operator or owner could decrease the safety and reliability of your vehicle. Any unauthorized vehicle modifications may also void the TICO Manufacturing Limited Warranty. Do not risk personal safety or vehicle reliability by making unauthorized modifications to your TICO tractor. Contact TICO concerning any proposed modifications to this vehicle.
WARRANTY
Warranty information provided is effective January 1,
2018. Tractors delivered prior to January 1, 2018 are subject to previous warranty terms.
For additional information, please contact TICO factory support. (See “Contact TICO Support” on page 0-15.)
TERMINAL INVESTMENT CORPORATION (hereinafter referred to as “TICO”) warrants to the original owner that each new TICO Pro-Spotter Terminal Tractor will be free from defects in material and workmanship under normal use and service for a period not to exceed 2 years or 6000 hours, whichever occurs first, from commencement of service. For 2 years or 6000 hours both parts and labor will be warranted.
TICO has developed a comprehensive warranty policy and warranty system. Our goal is to establish policies that will enable consistent, prompt and equitable processing of warranty requests.
The TICO warranty policy and system will enable our distributors to “know where they stand” in most warranty repair situations. This will enable the distributor to classify whether or not a service repair really is warrantable. The distributor can then deal with the customer more effectively. We at TICO want to make justified warranty claim a prompt, consistent and equitable experience for our mutual customers. It is vital that the warranty registration be completed via registration online and PDI completed and returned to TICO immediately following delivery of vehicle to the customer. This triggers the warranty in our system, enabling the claim to be processed. Completion of the warranty registration is also required by the National Highway Transportation Safety Administration for DOT compliant vehicles in the event contact with user is required. Please consider each claim on its own merits, remembering that this is directly proportionate to your future ability to provide a quality product at a reasonable price. We recommend that all people who deal with warranty service and administration become familiar with the procedures contained in this manual. TICO reserves the right to, at any time, change or revise the provisions of its warranty procedures, effective on or after notification of authorized distributors. All provisions of this manual are effective immediately.
PLEASE MAKE SURE THAT YOUR WARRANTY REGISTRATION AND PDI IS COMPLETED AND RETURNED TO TICO.
0-2 Service Manual TICO Manufacturing
PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION

Introduction

I. DETERMINATION OF WARRANTABLE SERVICE
The question as to whether a repair or replacement is actually a warrantable adjustment is documented in this section to help you make that decision. All warranty claims must be filed within the warranty period of twenty-four (24) months or 6,000 hours and within thirty (30) days of the repair. The claim will not be honored it if does not meet this criteria.
II. DETERMINING WARRANTY RESPONSIBILITY
A. Has this complaint originated during the stated warranty period?
B. Is the malfunction a result of abuse or misuses?
C. Has the unit been maintained properly?
D. If the complaint has originated during the warranty period, there is no evidence of abuse or misuse and the unit has had proper maintenance, the distributor should proceed to file a warranty claim. This does not, however, ensure that the claim be approved.
E. Is warranty registration on file?

Determination of Warranty

What is Covered by This Warranty.
TICO warrants, to the original purchaser only, that the truck that is the subject of this sale is free from defects in material and workmanship. The duration of this warranty is as follows:
a. Frames - As to the main structural frame, seven years from the date of delivery.
b. TICO Cab – As to the driver’s structural cabin compartment, five years from the date of delivery.
c. As to all other parts and components, one year from date of delivery or 6,000 hours of use, whichever comes first.
If the purchaser discovers within the applicable period a defect in material or workmanship, it must promptly notify TICO in writing. In any event such notification shall be received by TICO, in the case a defect in the mainframe, no later than 73 months from date of delivery, and in the case of a defect in any other part or component, no later than 25 months from the date of delivery or one month after the first 6,000 hours, whichever comes first. Within a reasonable time after such notification, TICO will correct any defect in material or workmanship with either new or used replacement parts, at TICO’s option.
TICO will pay for the costs of correcting defects as follows:
a. For defects in material or workmanship during the first twenty-four months from the date of delivery or the first 6,000 hours, whichever comes first, both parts and labor are at TICO’s expense.
All warranty work is subject to TICO’s prior examination and approval and will be performed by TICO or at service centers designated by TICO. All transportation to and from designated service center will be at the purchaser’s expense and is not included as a cost of repair covered by this warranty. These remedies are the purchaser’s exclusive remedies for breach of warranty.

Standard Warranty Policy

What is Not Covered by This Warranty.
TICO does not warrant engines, transmissions, tires, batteries or any other component which has a warranty covered by its manufacturer. In addition, TICO does not warrant (a) damage caused by use of the truck for purposes other than those for which it was designed; (b) damage caused by accident or the negligence of the purchaser or any third party or by disasters such as fire, flood, wind and lightning; (c) damage caused by the purchaser’s failure to provide normal maintenance as customarily accepted in the industry or as set forth in the maintenance guidelines; (d) filters, belts, brake linings, lights, breakers, and lubricants which are part of normal maintenance service requirements; (e) damage caused by unauthorized or improper installation of attachments, repairs, modifications or alterations; (f) damage caused by replacement of original parts or components with unauthorized substitutes; (g) damage during shipment, or (h) any other abuse or misuse by purchaser.
Disclaimer of Warranty.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
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TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER
Limitation of Remedies.
In no case shall TICO be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict tort, or any other legal theory. Such damages include, but are not limited to, loss of profits, loss of savings or revenue, loss of use of the truck or any associated equipment, cost of capital, cost of any substitute truck, equipment, facilities, or services, downtime, the claims or third parties including customers, and injury to property. This limitation does not apply to claims for personal injury. Some states do not allow limit on warranties, or on remedies for breach in certain transactions. In such states, the limits in this paragraph and in paragraph (3) may not apply.
Warranty Claim Procedures.
The purchaser must notify TICO of a warranty claim prior to any warranty work. TICO will provide the purchaser with further instructions on how to proceed with such warranty claim. Notice of a warranty claim and all other warranty correspondence must be sent digitally to Warranty@ticotractors.com or physically to: TICO, 66 Cypress Ridge Dr, Ridgeland, SC 29936. TICO may designate new or additional addresses.
Time Limit for Bringing Suit.
Any action for breach of warranty as to the mainframe must be commenced within 75 months following delivery of the truck. Any action for breach of warranty as to any other part or component must be commenced within 27 months following delivery of the truck or within the first three months following the first 6000 hours of use, whichever comes first.
No Other Warranties.
Unless modified in writing signed by both parties, this agreement is understood to be the complete, and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties (including without limitation any terms and conditions contained in any purchase order or sales invoice issued pursuant to the sale of this truck) relating to the subject matter of this agreement. No employee of TICO or any other party is authorized to make any warranty in addition to those made in this agreement.
Warranty Registration.
This warranty is conditioned upon receipt by TICO of a completed warranty registration following delivery of vehicle to the customer. The customer registration must be on file for any warranty claim to be considered. If no Warranty registration is filed the warranty of the tractor is initiated at the ship date.
*Note: Contact specific product OEM: Cummins, Dana, Meritor, Allison.

Major Components Warranty

*For additional warranty information, please contact the major components manufacturer or visit their websites.
1. Disclaimer of Warranty.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
2. Limitation of Remedies.
In no case shall TICO be liable for any special, incidental or consequential damages based upon breach of warranty, breach of contract, Negligence, strict tort, or any other legal theory. Such damages include, but are not limited to, loss of profits, loss of savings or revenue, loss of use of the coach body or any associated equipment, cost of capital, cost of any substitute coach body, equipment, facilities or services, downtime, the claims of third parties including customers, and injury to property. This limitation does not apply to claims for personal injury. Some states do not allow limits on warranties, or on remedies for breach in certain transactions. In such states, the limits in this paragraph and in paragraph (3) may not apply.
3. Time Limit for Bring Suit.
Any action for breach of warranty must be commenced within three months following the expiration of the warranty period.
4. No Other Warranties.
Unless modified in a writing signed by both parties, this agreement is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties (including without limitation any terms and conditions contained in any purchase order or sales invoice issued pursuant to the sale of this truck) relating to the subject matter of this agreement. No employee of TICO or any other party is authorized to make any warranty in addition to those made in this agreement.
0-4 Service Manual TICO Manufacturing
PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION
2018 FLAT RATE GUIDELINE

3—Electrical System

CODE DESCRIPTION HOUR NOTES
3.01 Alternator; R&R 1.0
3.02 Battery; R&R Add for Each Additional
3.03 Belt, Alternator; R&R 0.5
3.04 Bracket, Battery Hold-Down; R&R (Each) 0.8
3.05 Cable, Battery; R&R (Each) 0.75
3.06 Chassis Power Distribution Center (PDC); R&R 3.2
3.07 Harness, Dash Bucket; R&R 4.0
3.08 Harness, Gauge Panel; R&R 2.0
3.09 Harness, Rear Light; R&R 1.2
3.10 Harness, Tail Light; R&R 1.5
3.11 Harness; Power Distribution Center (PDC) Chassis-to-Cab 2.0
3.12 Headlight; R&R 0.5 Includes Adjustment
3.13 Hold-Down, Battery; R&R (Each) 0.5
3.14 Lamp, Turn Signal; R&R 0.3
3.15 Light Bar; R&R (Each) 1.2
3.16 Light, Flood/Spot; R&R 0.3
3.17 Light, Marker; R&R 0.2
3.18 Light, Strobe/Beacon; R&R 0.6
3.19 Light, Tail or Backup; R&R 0.3
3.20 Relay/Breaker; R&R (Each) 0.3
3.21 Sender, Oil Pressure for Hour Meter; R&R 0.6
3.22 Sender, Oil Pressure; R&R 0.6
3.23 Sender, Water Temperature; R&R 1.1 Includes Drain and Refill Radiator
3.24 Sensor, Engine Speed; R&R 0.5
3.25 Solenoid, Starter; R&R 1.1
3.26 Starter, Electric; R&R 1.0
3.27 Switch, Battery Disconnect; R&R 0.8
1.1
0.2

4—Engine

CODE DESCRIPTION HOUR NOTES
4.01 Baffle, Under Radiator; R&R 0.5
4.02 Blade, Cooling Fan; R&R 1.5
4.03 Bracket, Air Cleaner Mounting; R&R 0.6
4.04 Bracket, Front Engine Mount; R&R 1.1
4.05 Bracket, Fuel Tank; R&R (Each) 1.0
4.06 Bracket, Muffler; R&R 0.6
4.07 Bracket, Rear Engine/Transmission Mount; R&R (Each) 1.1
4.08 Bracket, Standoff, Frame-to-Muffler; R&R 0.9
4.09 Catalyst, SCR; R&R (ISB6.7) 2.5
4.10 Clamp, Muffler; R&R (Each) 0.1
4.11 Clutch, Cooling Fan; R&R 2.3
4.12 Control Unit, Diesel Exhaust Fluid (DEF) Dosing; R&R 1.0
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TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER
CODE DESCRIPTION HOUR NOTES
4.13 Cooler, Charge Air; R&R 2.1
4.14 Diesel Particulate Filter (DPF), Vertical; R&R 1.5
4.15 Diesel Particulate Filter (DPF); R&R (ISB6.7) 1.5
4.16 Dosing Pump, Diesel Exhaust Fluid (DEF); R&R 1.1
4.17 Elbow, Muffler Inlet; R&R 0.8 Includes Tack Weld
4.18 Elbow, Turbo; R&R 0.5
4.19 Elbow; Rubber; R&R (Each) 0.4
4.20 Element, Air Filter; R&R 0.25
4.21 Engine & Transmission; R&R 20.0 Includes All Operations and Adjustments
4.22 Engine Cradle; R&R 0.5 With Engine Removed
4.23 Engine Heater; R&R 1.3 Includes Drain and Refill Radiator
4.24 Engine; R&R 16.0 Includes All Operations and Adjustments
4.25 Filter, Engine Air; R&R 0.5
4.26 Filter, Fuel/Water Separator; R&R 0.25
4.27 Guard, Diesel Exhaust Fluid (DEF) Tank Top; R&R 0.4
4.28 Guard, Muffler; R&R 0.5
4.29 Guard, Selective Catalytic Reduction (SCR) Assembly; R&R 0.6
4.30 Harness, Chassis-to-Diesel Exhaust Fluid (DEF) Tank; R&R 1.1
4.31 Harness, Chassis-to-Selective Catalytic Reduction (SCR) System;
R&R
4.32 Harness, Engine; R&R 2.5
4.33 Hose, Diesel Exhaust Fluid (DEF); R&R 1.0
4.34 Hose, Lower Radiator; R&R 1.0 Includes Drain and Refill
4.35 Hose, Lower Tube; R&R (Each) 0.5
4.36 Hose, Upper Radiator; R&R 0.5 Includes Drain and Refill
4.37 Hose, Upper Tube, Charge Air Cooler (CAC); R&R (Each) 0.5
4.38 Indicator, Filter, Air Intake Tube; R&R 0.25
4.39 Insert Step, Bottom of Fuel Tank; R&R 0.4
4.40 Isolator, Engine; R&R (Each) 1.0
4.41 Isolator, Rubber Tank Strap; R&R (Each) 0.6
4.42 Line, Fuel Return; R&R 0.8
4.43 Line, Fuel Tank-to-Filter; R&R 0.5 Includes R&R of Platform
4.44 Mount, Lower Radiator; R&R 0.5
4.45 Mount, Side of Radiator; R&R 0.4
4.46 Mounting Band, Air Cleaner; R&R (Each) 0.7
4.47 Muffler; R&R 1.1
4.48 Muffler Extension; R&R 0.3
4.49 Oil, Engine; Drain and Refill 0.5
4.50 Pipe, Exhaust Pipe; R&R 0.5
4.51 Platform, Fuel Tank; R&R 0.3
4.52 Precleaner, Air Intake; R&R 0.3
4.53 Radiator; Drain and Refill 0.6
4.54 Radiator; R&R 6.0 Includes All Operations
4.55 Sender, Fuel Level; R&R 0.8
4.56 Sensor, Low Coolant; R&R 0.5
4.57 Separator, Fuel/Water; R&R 0.7
4.58 Sight Glass, Surge Tank; R&R 0.5 Includes Drain and Refill
4.59 Strap, Fuel Tank; R&R (Each) 0.5
1.5
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PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION
CODE DESCRIPTION HOUR NOTES
4.60 Surge Tank; R&R 1.0 Includes Drain and Refill
4.61 Tank, Diesel Exhaust Fluid (DEF); R&R 1.0
4.62 Tank, Fuel; Drain and Refill 0.8
4.63 Tank, Fuel; R&R 1.6 Includes Drain and Refill
4.64 Tank, Lower Radiator; R&R 3.1 Includes Drain and Refill
4.65 Tank, Upper Radiator; R&R 2.5 Includes Drain and Refill
4.66 Tube, Air Cleaner-to-Turbo; R&R 0.6
4.67 Tube, Exhaust Flex; R&R 0.5
4.68 Tube, Lower, Charge Air Cooler (CAC); R&R 0.6
4.69 Tube, Selective Catalytic Reduction (SCR) Decomposition; R&R 1.5
4.70 Tube, Upper, Charge Air Cooler (CAC); R&R 0.6
4.71 Valve, Radiator Drain; R&R 0.8 Includes Drain and Refill
4.72 Vent Line, Fuel Tank; R&R 0.3

5—Transmission

CODE DESCRIPTION HOUR NOTES
5.01 Bracket, Rear Engine/Transmission Mount; R&R (Each) 1.1
5.02 Cooler, Transmission; R&R 2.0 Includes Refill
5.03 Engine & Transmission; R&R 20.0 Includes All Operations and Adjustments
5.04 Harness, Transmission; R&R 3.5
5.05 Key Pad, Transmission Selector; R&R 0.6
5.06 Transmission; R&R 8.0 Includes All Operations and Adjustments
5.07 Transmission Fluid; Drain and Refill 1.2 Includes Replace Internal Filter
5.08 Tube, Transmission Dipstick; R&R 1.0 Includes Drain and Refill

6—Front Axle and Steering

CODE DESCRIPTION HOUR NOTES
6.01 Axle, Front; R&R 2.9 Includes All Operations
6.02 Bearing, Front Axle Wheel; Adjustment (Each) 0.5
6.03 Bearing, Front Axle Wheel; R&R (Each) 0.5
6.04 Bearing, Front Axle Wheel; Repack/Grease (Each) 0.25
6.05 Bushing, Frame, Rear Shackle; R&R (Each) 2.0
6.06 Bushing, Spring, Leaf; R&R 1.75
6.07 Column, Steering; R&R 1.4
6.08 Drag Link; R&R 1.1
6.09 End, Tie Rod; R&R (Each) 0.7
6.10 End, Tie Rod; R&R 1.4 Includes Setting Toe-In
6.11 Hose, Pressure, Pump-to-Gear; R&R 0.8
6.12 Hose, Return, Gear-to-Tank; R&R 0.8
6.13 Hose, Suction, Tank-to-Pump; R&R 0.8
6.14 Hub; R&R 2.0
6.15 Hubcap; R&R 0.4 Includes Fill With Oil
6.16 Kingpin Kit; R&R (Each) 5.3
6.17 Knuckle Assembly; R&R (Each) 3.9
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TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER
CODE DESCRIPTION HOUR NOTES
6.18 Pin, Front Spring; R&R (Each) 1.0
6.19 Pitman Arm; R&R 1.1
6.20 Poppet, Steering Gear; Adjustment 0.5
6.21 Power Steering System; Analyze 0.6 Includes Flow & Pressure Check
6.22 Pump, Power Steering; R&R (Optional dedicated steering pump) 1.4 Includes Drain and Refill
6.23 Rubber Pad, Axle Stop; R&R (Each) 0.3
6.24 Seal, Hub; R&R (Each) 1.7
6.25 Seal, Steering Gear Input Shaft; R&R 1.0
6.26 Shackle, Rear Spring; R&R (Each) 1.5
6.27 Slip-Joint, Steering Column; R&R 1.75
6.28 Spacer, Axle; R&R 1.25
6.29 Spring, Leaf; R&R (Each) 1.8
6.30 Steering Arm; R&R 2.4
6.31 Steering Gear; R&R 2.5 Includes Adjustment
6.32 Steering Wheel; R&R 0.6
6.33 Stop, Axle; R&R 0.9
6.34 Stops, Axle Steering; Adjustment 0.5
6.35 Tie Rod End, Cylinder; R&R (Each) 0.75
6.36 Tie Rod; R&R 1.3 Includes Setting Toe-In
6.37 Toe-In; Adjustment 0.8
6.38 U-Bolt, Axle Mounting; R&R (Each) 0.5
6.39 Wheel & Tire, Front Axle; R&R 0.4

7—Rear Axle

CODE DESCRIPTION HOUR NOTES
7.01 Axle Assembly, Rear; R&R 5.3
7.02 Bearing, Rear Wheel; Adjustment (Each) 1.0
7.03 Bearing, Rear Wheel; R&R (Each) 0.2 Hub Removed
7.04 Bolt, Axle; R&R (Each) 0.5
7.05 Differential Carrier; R&R 5.2
7.06 Drive Shaft; R&R 1.0
7.07 Gasket, Differential Carrier; R&R 5.2
7.08 Hub Assembly, Rear; R&R (Each) 1.4
7.09 Seal, Axle; R&R 0.2
7.10 Seal, Pinion; R&R 1.5
7.11 Shaft, Axle; R&R (Each) 0.8
7.12 Stud, Axle Flange; R&R 0.3 Does Not Include Removal of Axle Shaft
7.13 Stud, Wheel; R&R Add for Removal of Hub Additional
7.14 U-Joint; R&R Add for Each Additional Joint
7.15 Wheels, Rear Duals; R&R 0.75
7.16 Yoke, Pinion; R&R 1.5
1.5
0.2
1.1
0.3
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PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION

8—Air System

CODE DESCRIPTION HOUR NOTES
8.01 Dryer, Air; R&R 1.1
8.02 Gauge, Air; R&R (Each) 0.5
8.03 Governor, Air; Adjustment 0.4
8.04 Governor, Air; R&R 0.8
8.05 Hose, Compressor Intake; R&R 0.5
8.06 Line, Discharge, Compressor; R&R 1.0
8.07 Pedal, Throttle; R&R 0.5
8.08 Strap, Air Tank; R&R (Each) 0.5
8.09 Switch, Low-Pressure; R&R 0.5
8.10 Tank, Air; R&R (Each) 1.5
8.11 Valve, BP-R1 Relay; R&R 1.3
8.12 Valve, Brake Treadle; R&R 1.5
8.13 Valve, Check, Air Tank; R&R (Each) 0.6
8.14 Valve, Double Check; R&R 0.8
8.15 Valve, Drain, Air Tank; R&R 0.6
8.16 Valve, Three-Position Door; R&R 0.8
8.17 Valve, Heated, Spitter; R&R 0.05
8.18 Valve, Pressure Protection, Air Tank; R&R 0.5
8.19 Valve, Pressure Relief, Supply Tank; R&R 0.5
8.20 Valve, Quick Release; R&R 0.6
8.21 Valve, Tractor Park Brake; R&R 0.8
8.22 Valve, Tractor Protection; R&R 1.0
8.23 Valve, Trailer Aux Brake; R&R 0.8
8.24 Valve, Trailer Parking Brake; R&R 0.8

9—ABS/ATC System

CODE DESCRIPTION HOUR NOTES
9.01 Control Unit, Antilock Braking System (ABS); R&R 0.7
9.02 Harness, Antilock Braking System (ABS) Cab; R&R 0.6
9.03 Harness, Antilock Braking System (ABS) Electronic Control Unit (ECU), Front Function; R&R
9.04 Harness, Antilock Braking System (ABS) Electronic Control Unit (ECU), Rear Function; R&R
9.05 Harness, Antilock Braking System (ABS) Front Chassis; R&R 0.6
9.06 Harness, Antilock Braking System (ABS) Rear Chassis; R&R 0.6
9.07 Sensor, Antilock Braking System (ABS) Front Wheel; R&R (Each) 1.0
9.08 Sensor, Rear Wheel; R&R (Each) 1.5
9.09 Valve, Antilock Braking System (ABS) Modulator; R&R (Each) 1.2
0.8
0.8
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TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER

11—Hydraulic System

CODE DESCRIPTION HOUR NOTES
11.01 Bearing, Cylinder; R&R (Each) 0.5 Cylinder Removed
11.02 Cap and Strainer, Hydraulic Tank; R&R 0.7
11.03 Cylinder, Cab Tilt; R&R 1.3
11.04 Cylinder, Hydraulic; R&R (Each) 1.5
11.05 Hydraulic Fluid; Drain and Refill 0.8
11.06 Filter, Hydraulic; R&R 0.2
11.07 Head, Hydraulic Filter; R&R 1.2
11.08 Hose, Cab Latch Hydraulic; R&R (Tank-to-Pump, Pump-to-Latch, or Latch-to-Cylinder)
11.09 Hose, Control Valve-to-Tee; R&R (Each) 1.0 Includes R&R of Platforms
11.10 Hose, Cylinder-to-Tee; R&R (Each) 0.7 Includes R&R of Platforms
11.11 Hose, Filter-to-Tank; R&R 0.75
11.12 Hose, Hydraulic Pump-to-Valve; R&R 0.75 Includes R&R of Platform
11.13 Hose, Hydraulic Tank-to-Pump; R&R 0.75 Includes Drain and Refill
11.14 Hose, Hydraulic Valve-to-Filter; R&R 0.75 Includes R&R of Platform
11.15 Leak-Down Test, Cylinder 0.6
11.16 Power Take-Off (PTO); R&R 2.0
1.1
0.5
Includes Drain and Refill Tank
11.17 Pressure, Hydraulic System; Check and Adjustment 0.5
11.18 Pump, Hydraulic; R&R 2.1 Includes Drain and Refill
11.19 Sight Glass, Hydraulic Tank; R&R 0.75 Includes Drain and Refill
11.20 Tank, Hydraulic; R&R 1.8 Includes Drain and Refill
11.21 Valve, Cab Suspension Leveling; R&R 0.6
11.22 Valve, Directional Control; R&R 1.9 Includes R&R of Platforms and Pressure
Adjustment

12—Boom and Fifth Wheel

CODE DESCRIPTION HOUR NOTES
12.01 Boom Assembly; R&R 10.0
12.02 Cable, Fifth Wheel Control; Adjustment 0.6
12.03 Cable, Fifth Wheel Control; R&R 1.4 Includes Adjustment
12.04 Foot, Fifth Wheel; R&R (Each) Foot, Fifth Wheel; R&R Additional
12.05 Harness, Pigtail Jaw Lock Indicator; R&R 1.2
12.06 Lever, Fifth Wheel Control; R&R 1.0 Includes Adjustment
12.07 Pin, Boom Front Pivot; R&R 2.5
12.08 Pin, Boom Lift Cylinder Upper Pivot; R&R 0.6
12.09 Proximity Switch, Jaw Lock Indicator; R&R 0.2
12.10 Rocker Switch, Fifth Wheel Lever Control; R&R 0.25
12.11 Top Plate, Fifth Wheel; R&R 0.75
12.12 Valve, Brake Treadle; R&R 0.8
2.0
1.0
Includes Fifth Wheel R&R
0-10 Service Manual TICO Manufacturing
PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION

13—Cab

CODE DESCRIPTION HOUR NOTES
13.01 Belt Safety, Seat; R&R 0.75
13.02 Bracket, Cab Latch; R&R 1.5
13.03 Bracket, Lower Cab Tilt Cylinder Support; R&R 1.25
13.04 Bushing, Cab Pivot; R&R (Each) 0.75
13.05 Buzzer, Low-Pressure; R&R 0.5
13.06 Cab Pivot Block; R&R 1.1
13.07 Cab, Protection Bar; R&R 8.0 Includes Intake and Exhaust Removal, ISB
13.08 Cab, Protection Bar; R&R 5.0 Includes Intake and Exhaust Removal, QSB
13.09 Cab; R&R 12.0 Includes All Operations
13.10 Contact, Horn; R&R 1.5
13.11 Door Cylinder, Rear Door; R&R 0.6
13.12 Door, Rear; Adjustment 0.5
13.13 Fan, Cab Auxiliary; R&R 0.5
13.14 Fender, Right Side; R&R 2.0 With Auto Lube
13.15 Fender, Right Side; R&R 1.0 Without Auto Lube
13.16 Flasher; R&R 0.3
13.17 Floor Pan; R&R 28.0 Includes All Operations
13.18 Gauge, Fuel Level; R&R 0.5
13.19 Gauge, Hour Meter; R&R 0.5
13.20 Gauge, Oil Pressure; R&R 0.5
13.21 Gauge, Temperature; R&R 0.5
13.22 Gauge, Voltmeter; R&R 0.5
13.23 Glad Hand; R&R (Each) 0.3
13.24 Glass, Side, Sliding Window; R&R 1.0
13.25 Handle Kit, Window; R&R 0.5
13.26 Handle, Cab Grab; R&R (Each) 0.2
13.27 Handle, Rear Door; R&R 0.25
13.28 Harness, A/C Switch, Dash; R&R 1.0 Operations Do Not Include Refrigerant Recovery or Evacuation
13.29 Harness, Cab Tilt Switch; R&R 0.75
13.30 Height, Cab Suspension; Adjustment 0.2
13.31 Horn, Air; R&R 0.5
13.32 Horn, Electric; R&R 0.7
13.33 Hose, Glad Hand; R&R (Each) 0.4
13.34 Latch, Cab; R&R 0.6
13.35 Lock, Rear Door; R&R 0.4
13.36 Mirror Head, Heated; R&R 0.5
13.37 Mirror Head, Heated Remote; R&R 0.7
13.38 Mirror Head; R&R 0.5
13.39 Mirror, Convex; R&R 0.3
13.40 Motor, Wiper; R&R 1.0
13.41 Motor/Pump Assembly, Cab Tilt; R&R 1.0
13.42 Pin, Cab Pivot; R&R (Both) 0.5
13.43 Pin, Lower Cylinder; R&R 2.75
13.44 Pressure Check, Tilt System 0.5
13.45 Prop, Cab Safety; R&R 0.5
TICO Manufacturing Service Manual 0-11
TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER
CODE DESCRIPTION HOUR NOTES
13.46 Radio; R&R 1.0
13.47 Rear Door Assembly; R&R 2.0
13.48 Rear Door Drive Plate; R&R 0.6
13.49 Right Mirror Post; R&R 0.5
13.50 Seat; R&R 1.1
13.51 Shock Absorber, Seat; R&R 0.5
13.52 Speedometer; R&R & Recalibrate 0.75
13.53 Speedometer; Recalibrate 0.3
13.54 Spotlight; R&R 1.2
13.55 Spring, Air Seat; R&R 0.5
13.56 Spring, Cab Air Ride, Left Side; R&R 0.7
13.57 Spring, Cab Air Ride, Right Side; R&R 0.75
13.58 Switch, Cab Tilt; R&R 0.5
13.59 Switch, Dome Light; R&R 0.4
13.60 Switch, Headlight/Floodlight; R&R (Each) 0.5
13.61 Switch, Ignition; R&R 0.75
13.62 Switch, Stop Light; R&R 0.3
13.63 Switch, Turn Signal; R&R 0.5
13.64 Switch, Wiper Motor; R&R 0.5
13.65 Valve, Air Horn; R&R 0.5 Floor or Roof Mounted
13.66 Valve, Air Seat Height Control; R&R 0.4
13.67 Vent, Side; R&R 0.5
13.68 Visor, Sun; R&R 0.3
13.69 Window, Sliding; R&R 0.75
13.70 Window, Rear of Cab; R&R 0.5
13.71 Windshield; R&R 1.0

14—Covers and Guards

CODE DESCRIPTION HOUR NOTES
14.01 Bracket, Mud Flap; R&R (Each) 0.5
14.02 Bracket, Rear Axle Quarter Fender; R&R (Each) 0.4
14.03 Bracket, Rear Full Fender; R&R (Each) 0.5
14.04 Bumper, Front; R&R 0.75
14.05 Fender, Rear Axle Full; R&R (Each) 0.5
14.06 Fender, Rear Axle Quarter; R&R (Each) 0.3
14.07 Guard, Grille; R&R 0.5
14.08 Guard, Cab Protection Bar; R&R 1.5
14.09 Guide, Boom; R&R (Each) 3.5
14.10 Guide, Boom; R&R (Each) Additional 1.0
14.11 Mud Flap; R&R (Each) 0.3
14.12 Platform, Rear Step; R&R 0.5
14.13 Platform, Transmission Cover; R&R 0.5
14.14 Radiator, Skid Plate; R&R 1.75
0-12 Service Manual TICO Manufacturing
PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION

15—Heating and Air Conditioning

CODE DESCRIPTION HOUR NOTES
15.01 Belt, A/C Compressor; R&R 0.8 Operations Do Not Include Refrigerant Recovery or Evacuation
15.02 Box, HVAC; R&R 3.0 Operations Do Not Include Refrigerant Recovery or Evacuation
15.03 Cable, HVAC Temperature Control; R&R 0.9 Operations Do Not Include Refrigerant Recovery or Evacuation
15.04 Clutch, A/C Compressor; R&R 1.3 Operations Do Not Include Refrigerant Recovery or Evacuation
15.05 Compressor, A/C; R&R 1.4 Operations Do Not Include Refrigerant Recovery or Evacuation
15.06 Condenser; R&R 1.1 Operations Do Not Include Refrigerant Recovery or Evacuation
15.07 Core, Heater; R&R 4.0 Includes Drain and Refill
Operations Do Not Include Refrigerant
Recovery or Evacuation
15.08 Diffuser, HVAC Vent; R&R 0.75 Operations Do Not Include Refrigerant Recovery or Evacuation
15.09 Evacuate and Recharge System; Check for Operation & Leaks 1.8 Full Charge of 2.50 lbs.Thermotek
0.09 For ACC Systems Operations Do Not Include Refrigerant
Recovery or Evacuation
15.10 Evaporator; R&R 4.0 Operations Do Not Include Refrigerant Recovery or Evacuation
15.11 Filter, HVAC; R&R 0.2 Operations Do Not Include Refrigerant Recovery or Evacuation
15.12 Hose, A/C; R&R (Each) 0.5 Operations Do Not Include Refrigerant Recovery or Evacuation
15.13 Hose, Heater; R&R 1.2 Includes Drain and Refill
Operations Do Not Include Refrigerant
Recovery or Evacuation
15.14 Motor, HVAC Blower; R&R 1.2 Operations Do Not Include Refrigerant Recovery or Evacuation
15.15 O-Rings, A/C Fitting; R&R (Each) 0.3 Operations Do Not Include Refrigerant Recovery or Evacuation
15.16 Pulley, A/C Belt; R&R 2.4 Operations Do Not Include Refrigerant Recovery or Evacuation
15.17 Receiver-Drier; R&R 0.5 Operations Do Not Include Refrigerant Recovery or Evacuation
15.18 Resistor, HVAC Fan; R&R 0.5 Operations Do Not Include Refrigerant Recovery or Evacuation
15.19 Switch, A/C; R&R 0.5 Operations Do Not Include Refrigerant Recovery or Evacuation
15.20 Switch, Blower Motor; R&R 0.5 Operations Do Not Include Refrigerant Recovery or Evacuation
15.21 Switch, High-Pressure; R&R 0.3 Operations Do Not Include Refrigerant Recovery or Evacuation
TICO Manufacturing Service Manual 0-13
TICO PRO-SPOTTER SERVICE INFORMATION PRO-SPOTTER
CODE DESCRIPTION HOUR NOTES
15.22 Switch, Low-Pressure; R&R 0.3 Operations Do Not Include Refrigerant Recovery or Evacuation
15.23 Thermostat, A/C; R&R 0.5 Operations Do Not Include Refrigerant Recovery or Evacuation
15.24 Valve, Expansion; R&R 1.0 Operations Do Not Include Refrigerant Recovery or Evacuation
15.25 Valve, Heater Control; R&R 1.0 Includes Drain and Refill
Operations Do Not Include Refrigerant
Recovery or Evacuation
15.26 Valve, Schrader; R&R 0.3 Operations Do Not Include Refrigerant Recovery or Evacuation
15.27 Wheel, Blower Motor; R&R 1.4 Operations Do Not Include Refrigerant Recovery or Evacuation
0-14 Service Manual TICO Manufacturing
PRO-SPOTTER TICO PRO-SPOTTER SERVICE INFORMATION
CONTACT TICO SUPPORT

Figure 0-1: TICO Support Decal

To contact TICO factory technical support:
• Call
• Email inquiries to:
1.833.UPTIME2 (833.878.4632)
ticoservice@ticotractors.com
• Additional information is available at:
ticotractors.com/support
To find a local dealer for support, service, or parts visit:
ticotractors.com/dealer
The dealer locator can also be found on the online support page. This page will provide additional resources such as the TICO operator’s manual and warranty submission.
TICO Manufacturing Service Manual 0-15
PRO-SPOTTER
1-0 Service Manual TICO Manufacturing
Section 1

GENERAL INFORMATION

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Prepare for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Keep Work Area Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Keep Work Area Well Ventilated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Use Proper Eye and Face Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Park Tractor Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Support Tractor Securely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Use Lifting Equipment Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Use Compressed Air and Air Tools Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Tires Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Electrical Components Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Hydraulic System Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Service Cooling System Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Handle Fuel Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Handle Chemical Products Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Dispose of Waste Materials Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Store Volatile and Hazardous Materials Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
FASTENERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Fastener Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Tightening Sequences and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Certification Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Transmission Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Engine Dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
Fifth Wheel Serial Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
TICO Manufacturing Service Manual 1-1
GENERAL INFORMATION PRO-SPOTTER
DANGER
WARNING
CAUTION
NOTICE
SAFETY
Introduction
Safety is the most important element of any repair procedure for TICO Pro-Spotter terminal trucks. Knowledge of the procedure to be performed and safe work habits are essential to preventing death, personal injury, or property damage. Use the following statements as a common-sense guide to proper work and tool-use habits.
Prepare for the Job
Preparation is essential to complete a procedure in a safe and efficient manner.
• Wear proper clothing. Loose or baggy clothing could
become tangled in moving parts.
• Use eye/face protection. Always use proper eye/face
protection to protect your eyes from flying debris or chemical splatters.
• Wear protective footwear. Wear safety shoes
(steel-toe) to protect your feet from falling objects.
• Use gloves when handling parts. Parts may have
sharp edges or may be hot to touch.
• Remove jewelry prior to servicing electrical systems.
• Prepare proper tools and equipment. Always use the
correct tool for the job. Improper or homemade tools can cause injury or tractor damage.
• Prepare needed parts and materials. Gather the
needed parts and materials before beginning the procedure.
• Allow the tractor to cool. Many components can get
hot during operation. Be sure to allow enough time for components to cool before beginning service.
• Prepare proper work-space lighting. A well-lit work
area can make the job easier.
• Follow procedures and safety warnings. Service
procedures are written to be as safe and efficient as possible. Never take shortcuts.
• Be prepared for emergencies. Accidents can happen,
even under the best conditions. Fire extinguishers and first aid kits should be well maintained and easily accessible.
Safety Notices
Throughout this manual, the following key safety words will be used to alert the reader of potential hazards. Become familiar with these words and their meaning. Take all precautions to avoid the hazards described.
This safety alert symbol is used to alert you to potential hazards.
Indicates a potentially imminently hazardous situation, which if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation, which if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation, which if not avoided, MAY result in minor or moderate injury.
Indicates a potentially hazardous situation, which if not avoided, MAY result in property damage. It may also be used to alert against unsafe practices.
Safety Labels
Become familiar with the TICO Pro-Spotter terminal tractor safety labels and locations. Safety decals are critical to the safe operation of the terminal tractor. Inspect the tractor for any damaged, missing, or unreadable labels. Replace labels as needed before placing the tractor back in service.
1-2 Service Manual TICO Manufacturing
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