Thurston BLU-JET AT2000 Assembly And Operators Manual

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AT2000

Assembly and Operators

Manual

9 Row 30

00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20

5 Row 30

Short Frame

00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20 00 • AT2000 • AT2000• AT2000 • AT2000 • AT2000 • AT2000 • AT20

Manual Number 0602001 Rev. 6-14-16

All Terrain

Liquid Fertilizer

Injection Toolbar

$20.00 Net.

Thurston Manufacturing Company • 1708 H Ave • Box 218 • Thurston, Nebraska, 68062-0218

Phone: 402-385-3041 • Fax: 402-385-3043 • E-mail: box218@thurstonmfgco.com

Design specications and features as described are subject to change without notice. BLU-JET is a registered trademark of Thurston Manufacturing Company, Thurston NE.

/BLU-JET

@BLU-JET01

/SIronWorks

@SIronWorks

AT2000

Introduction.................................................................................................................................................. 2

AT2000

Delivery......................................................................................................................................................... 4

To The Owner............................................................................................................................................... 5

Warranty....................................................................................................................................................... 6

Safety............................................................................................................................................................ 7

Operating Instructions................................................................................................................................ 11

Pump Setting................................................................................................................................................. 16

High Pressure Injection System Pump Calibrating Work Sheet.................................................................... 17

Orice Installation.......................................................................................................................................... 20

Rate Charts................................................................................................................................................... 22

Row Spacing................................................................................................................................................. 29

Parts

AT2000.......................................................................................................................................................... 36

Shipping Assembly (32000000)..................................................................................................................... 37

9R30 (76 CM) (32000930)............................................................................................................................. 38

Main Frame (32000001)................................................................................................................................ 42

Adjustable Wheel/Axle (32000002)............................................................................................................... 46

Hub and Spindle Assembly (AAM2891)......................................................................................................... 47

Standard Tool Bar (32000004)....................................................................................................................... 48

Hydraulic Package (PKG00246).................................................................................................................... 49

Gauge Wheel Set (33000112)....................................................................................................................... 50

Extension Brackets (AAM4873) & (AAM4876).............................................................................................. 52

Jack Parts (AM3705)..................................................................................................................................... 53

Flatback (AAM2821) and Flatback Extension (AAM4875)............................................................................ 54

Super 1200 Coulter and Shank Parts............................................................................................................ 55

Pump Drive (32000009)................................................................................................................................. 56

Single Piston Pump NGP-7055 (CP2568)..................................................................................................... 57

Bottom Fill Plumbing Kit (32000005)............................................................................................................. 58

Jet Stream Liquid Assembly (AAM3353)....................................................................................................... 60

Manifold Assembly 3/4” (1,9 cm) (32000010)................................................................................................ 62

Lighting Kit (41000044).................................................................................................................................. 66

Assembly

Shipping Assembly......................................................................................................................................... 68

Cylinder Depth Collars................................................................................................................................... 69

Transport Chain Kit AAM2422........................................................................................................................ 70

Hitch and Utility Plate..................................................................................................................................... 71

Manual Holder................................................................................................................................................ 72

Hose End Holder AAM2398........................................................................................................................... 73

Extension Wings............................................................................................................................................ 74

Gauge Wheels............................................................................................................................................... 75

Hose Holders................................................................................................................................................. 76

Coulter Assembly........................................................................................................................................... 77

Flatback and Flatback Extension................................................................................................................... 78

Coulter Mounting............................................................................................................................................ 79

Liquid Injection............................................................................................................................................... 80

Hose Support Clamps.................................................................................................................................... 84

Manifold Assembly.......................................................................................................................................... 85

Pump Drive..................................................................................................................................................... 88

Chain Tensioner............................................................................................................................................. 90

Pump Mounting.............................................................................................................................................. 91

Pump Drive Chain.......................................................................................................................................... 92

Pump Drive Wheel......................................................................................................................................... 93

Pump Fittings................................................................................................................................................. 94

Lighting Kit..................................................................................................................................................... 96

SMV (Slow Moving Vehicle).......................................................................................................................... 99

Safety Tank.................................................................................................................................................... 100

Decals............................................................................................................................................................ 101

Tie-rod Cylinder Disassembly - Assembly Procedure.................................................................................... 103

Hydraulic Cylinders And Parts....................................................................................................................... 104

Specications................................................................................................................................................. 105

Torque Specications..................................................................................................................................... 106

Storage........................................................................................................................................................... 107

Axle Adjustments............................................................................................................................................ 108

Row Spacing Short Toolbar............................................................................................................................ 113

Shipping Assembly Short Toolbar (32000006)............................................................................................... 115

Short Toolbar (32000003).............................................................................................................................. 116

Task Procedures Illustrations

Table of Contents

Manual Number 0602001 6-14-16

Introduction

AT2000

Task Procedures Illustrations

Welcome to Thurston Manufacturing Company. Our goal is to provide

quality products and services to our customers. The company’s BLU-JET products have a reputation for quality, excellence in design and proven durability. Energetic, resourceful and continuous improvement goals in Environmental, Safety, Quality, Production and Engineering keep our

rm at the cutting edge of technology.

We hope your BLU-JET equipment will give you years of service.

Read this manual carefully. It will instruct you on how to operate and

service your machine safely and correctly. Failure to do so could result in personal injury and, or equipment damage.

SAFETY INFORMATION

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

The sign will have the color combination of red and

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

The sign will have the color combination of and

not avoided, may result in minor or moderate injury. The sign will have the color combination of and

DANGER

white.

WARNING

orange

black.

Indicates a potentially hazardous situation that, if

CAUTION

yellow

black.

NOTE: Indicates a special point of information.

Carefully read and follow all safety signs. Reinstall safety signs that are damaged or missing.

Right-hand and left-hand sides of the implement are determined by

facing in the direction the implement will travel when going forward.

Introduction

AT2000

Task Procedures Illustrations

General Information:

The BLU-JET AT2000 applicator features a 7” x 7” (17.8 cm x 17.8 cm), narrow

folding toolbar. High otation tires reduce the risk of deep compaction within the soil prole. The 525 gallon (1987 liter) elliptical tank provides the capacity needed to run longer between lls. The AT2000 is designed for BLU-JET’s JetStream

coulter injection or coulter knife injection.

Warranty is provided for customers who operate and maintain their equipment

as described in this manual. Warranty registration is accomplished by the dealer completing and forwarding the WARRANTY REGISTRATION FORM to Thurston Manufacturing Company. It is in your best interest to insure that this has been done.

For your convenience we have three easy ways to register your warranty.

• Fax completed warranty registration form. Fax: 1.402.385.3043

• Register on-line in warranty page at www.BLU-JET.com.

• Complete and return registration form-by mail.

Thurston Manufacturing Company

1708 H Avenue. P.O. Box 218

Thurston, NE 68062, USA

Thurston Manufacturing Company Warranty does not cover the following:

1) Cleaning, transporting, mailing and service call charges.

2) Depreciation or damage caused by normal wear, accidents, improper protection or improper use.

See complete Warranty for details.

The Serial Number is located from the rear of the tool bar on the left-hand side of the tongue.

Record your implement model and serial number in the space provided be-

low. Your dealer needs this information to give you prompt, efcient service

when you order parts.

MODEL NO.__________________________

SERIAL NO.__________________________

DATE PURCHASED___________________

Dealer Checklist

AT2000

Task Procedures Illustrations

To The Dealer:

Inspect the implement thoroughly after assembly to be certain it is functioning properly before delivering it to the customer. The following checklist is a reminder of points to cover. Check off each item as it is found satisfactory or after proper adjustment is made.

PRE-DELIVERY CHECKLIST

1. All hardware properly tightened

2. Lubrication of grease ttings

3. All decals properly located and readable

4. Other adjustments for machine level height, etc.

5. Overall condition (touch up any scratches, clean and polish)

6. Operator’s manual

DATE SET UP_______________________________ SIGNATURE________________________________

DELIVERY

Review the operator’s manual with the customer. Explain the following:

1. Safe operation and service

2. Correct machine installation and operation

3. Daily and periodic lubrication and maintenance 4 Daily and periodic inspections

5. Troubleshooting

6. Storing machine

7. Thurston Manufacturing Company parts and service

8. Have the customer write the machine model and serial number in space provided in manual introduction.

9. Give customer the operator’s manual and encourage

the customer to read the manual carefully.

10. Completion and mailing of warranty registration form.

DATE DELIVERED__________________________ SIGNATURE_______________________________ MODEL NO.________________________________ SERIAL NO.________________________________

To The Owner

AT2000

Task Procedures Illustrations

Thank you for your recent purchase of a new BLU-JET

implement. The primary objective of Thurston Manufacturing Company is to build and provide you with a quality product. However, in the event that a problem does occur, it is

imperative that your warranty registration is on le in order to accurately respond to your specic service circumstances.

For your convenience we have four easy ways to register your warranty:

• Fax completed warranty registration form. Fax: 1.402.385.3043

• Register on-line in warranty page at: www.BLU-JET.com

• Complete and return registration form-by mail.

Thurston Manufacturing Company

1708 H Avenue. P.O. Box 218 Thurston, NE 68062, USA

This manual has been prepared to assist you in the assembly of your new machine and contains information pertaining to safety, operation and all of its parts. Our personnel in sales and service are always available to assist you when questions arise concerning the assembly or operation of your tool bar.

When ordering parts, please refer to part numbers and descriptions as listed throughout this book. All parts and whole goods will be shipped FOB Thurston, Nebraska or FOB your regional distributor. Always check merchandise immediately upon receipt for damage or shortage. Note any discrepancy on carrier’s bill of lading and notify Sender within 10 days. Returned goods will be subject to a 15% restocking charge. Thurston Manufacturing Company reserves the right

to make improvements and modications on equipment

without obligation to change previously built equipment. All prices are subject to change without notice.

Limited Warranty

AT2000

Task Procedures Illustrations

Thurston Manufacturing Company warrants each new BLU-JET machine primary

framework to be free from defects in material and workmanship for a period of ve (5)

years, normal wear of wearing parts excepted. Thurston Manufacturing Company further warrants each new BLU-JET product to be free from defects in material and workmanship, normal wear of wearing parts excepted, for a period of one (1) year. All accessories purchased and resold by Thurston Manufacturing Company will be warranted according to their respective manufacturer. Tires on BLU-JET equipment are warranted through their respective tire manufacturers and their network of dealers in your local area.

Warranty begins from date of delivery to the original purchaser and applies to all

new BLU-JET products that have not been altered and are being used for the intended purpose.

Negligence, abuse or modication of equipment manufactured by or purchased and resold

by Thurston Manufacturing Company will void this warranty.

The obligation of Thurston Manufacturing Company to honor this warranty is limited to the repair or replacement of defective merchandise, to the original purchaser, subject to inspection of equipment in question by an authorized Thurston Manufacturing Company sales or service technician. In the USA, freight of warranty replacement parts including main frame centers and wings will be prepaid for a period of one (1) Year by Thurston Manufacturing Company. Shipments of repaired or replaced parts including main frame centers and wings after one year will be paid by the customer. Return of defective goods must be made within thirty (30) days of failure to Thurston Manufacturing Company, Thurston, Nebraska USA or to the nearest authorized BLU-JET Distributor or Rep Sales and service outlet.

Thurston Manufacturing Company will not be held responsible for any repair charges made by customers without prior written consent and prior equipment inspection by an authorized Thurston Manufacturing Company sales or service technician. This warranty shall not be interpreted to render liability for injury or damages of any kind, direct, consequential or contingent to person or property. This warranty does not extend to loss of crops, economic and/or commercial loss, loss because of delay in crop production or any expense incurred for labor, supplies, substitute machinery, rental or for any other reason. This warranty is subject to any existing condition of supply, which may directly affect Thurston Manufacturing Company’s ability to obtain materials of manufacture and delivery of replacement parts.

Thurston Manufacturing Company reserves the right to make improvements in

design and changes in specications at any time without incurring any obligation to owners

of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor its exclusions, limitations and reservations. Thurston Manufacturing Company makes no representations or warranties, expressed or implied (including implied warranties of merchant-

ability and tness), except for those set forth in Thurston Manufacturing Company’s

current applicable published warranty policies and procedures.

Layton W. Jensen, President/CEO 022398\mgmt

Safety

AT2000

Task Procedures Illustrations

RECOGNIZE SAFETY INFORMATION

• This is the safety-alert symbol. When you see his symbol

on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.

FOLLOW SAFETY INSTRUCTIONS

• Carefully read all safety messages in this manual and

on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety sign.

• Learn how to operate the machine and how to use

controls properly.

• Do not let anyone operate without instruction.

• Keep your machine in proper working condition.

• Unauthorized modication to the machine may

impair the function and, or safety and affect machine life.

PROTECT CHILDREN AND BYSTANDERS

• Before you back, LOOK CAREFULLY behind for

children.

• Clear area of children, pets and bystanders.

HIGHWAY AND TRANSPORT OPERATIONS Adopt safe driving practices:

• Keep the brake pedals latched together at all times.

NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.

• Always drive at a safe speed relative to local

conditions and ensure that your speed is low enough for a emergency stop to be safe and secure. Keep speed to a minimum.

• Reduce speed prior to turns to avoid the risk of

overturning.

• Avoid sudden uphill turns on steep slopes.

• Always keep the tractor or towing vehicle in

gear to provide engine braking when going downhill. Do not coast.

• Do not drink and drive.

• Comply with state and local laws governing highway

safety and movement of farm machinery on public roads.

• Use approved accessory lighting and necessary

warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport.

• The use of ashing amber lights is acceptable in most

localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.

• When driving the tractor and equipment on the road

or highway under (20 m.p.h. max.) (40 k.p.h. max.) at night

or during the day, use ashing amber warning lights and a Slow Moving Vehicle (SMV) identication emblem.

Safety

AT2000

Task Procedures Illustrations

HIGHWAY AND TRANSPORT OPERATIONS

• Plan your route to avoid heavy trafc.

• Be a safe and courteous driver. Always yield to oncoming trafc in all situations, including narrow bridges,

intersection, etc.

• Be observant of bridge loading ratings. Do not cross

bridges rated lower than the gross weight at which you are operating.

• Always operate equipment in a position to provide

maximum visibility at all times. Makes allowances for increased length and weight of the equipment when making turns, stopping the unit, etc.

TRANSPORT SAFETY

• A safety chain will help control drawn equipment

should it accidentally separate from the drawbar.

• Attach the chain to the tractor drawbar support or

other anchor location. Provide only enough slack in the chain to permit turning.

• Use hydraulic cylinder transport lockup during road

transportation.

• Maximum road speed is 20 m.p.h. (32 k.p.h) with an empty tank.

Tank Fill Maximum Maximum

525 Gallons Highway Application Speed 2,000 Liters 20 m.p.h. 10 m.p.h. 32 k.p.h. 16 k.p.h.

AVOID HIGH PRESSURE FLUIDS

• Escaping uid under pressure can penetrate the skin

causing serious injury.

• Avoid the hazard by relieving pressure before

disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

• Search for leaks with a piece of cardboard.

• Protect hands and body from high pressure uids.

• If an accident occurs, see a doctor immediately.

DISPOSE OF FLUIDS PROPERLY

• Improperly disposing of uids can harm the

environment and ecology. Before draining any

uids, contact your local environmental agency

for the proper waste disposal methods.

• Use proper container when draining uids. Do

not use food or beverage containers that may mislead someone into drinking from them.

• DO NOT pour oil into the ground, down a drain, or

into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil and other harmful waste.

Safety Decals

Falling From Equipment Hazard Decal, AP2564 9-1-12 Actual Size 168 mm W x 88 mm H

Safety Sign Specied Color: Yellow 5.0Y8.0/12 Red 7.5R4.0/14

AP2568 10-12-12

Safety Chain Decal, AP2568 10-12-12 Actual Size 3.46 “ W x 6.61” H

Safety Sign Specied Color: Yellow 5.0Y8.0/12

AT2000

Task Procedures Illustrations

Observe Safety Signs

AP2564: FALLING HAZARD DO NOT CLIMB ON MACHINE AP2565: HIGH PRESSURE FLUID HAZARD AP2566: FALLING WING HAZARD AP2567: READ OPERATORS MANUAL AP2568: SAFETY CHAIN

AP2569: CRUSHING HAZARD

AP2565

AP2564

AP2568

AP2564 9-1-12

AP2569

AP2567

AP2566

Safety Decals

AP2564 9-1-12

Crushing Hazard, AP2569 12-12-12 Actual Size 3.465 “ W x 6.614” H Color: ANSI Yellow, Black. With Clear Coat FB5000 White Vinyl Material

AP2569 12-12

AT2000

Task Procedures Illustrations

Observe Safety Signs

AP2566 9-1-12

AP2566

AP2564: FALLING HAZARD DO NOT CLIMB ON MACHINE AP2565: HIGH PRESSURE FLUID HAZARD AP2566: FALLING WING HAZARD AP2567: READ OPERATORS MANUAL AP2568: SAFETY CHAIN

AP2569: CRUSHING HAZARD

AP2565 9-1-12

AP2565

AP2564

AP2569

AP2566 9-1-12

AP2566

Operating Instructions

AT2000

Task Procedures Illustrations

Hitch

NOTE:

Implement hitch weights are designed to match tractor size ranges. Check the following chart to

conrm your particular

implement specication.

Tractor to tool bar connection

1. The tractor must be equipped with a drawbar and a drawbar safety chain clevis. For rigid frame tractors equipped with swinging drawbar, the drawbar must be located in a

xed position in the center of

the tractor. Refer to your tractor operators manual for drawbar adjustment and drawbar operating instructions.

Maximum Vertical Static Load (lbs)

Drawbar Position

Category PTO Power (HP)

0 ≤ 38 1,574 1,124 787 1 ≤ 64 2,698 1,798 1,349 2 ≤ 154 4,946 3,372 2,473 3 ≤ 248 6,070 4,046 2,922 4 ≤ 402 7,418 4,946 3,597 5 ≤ 671 10,116 6,744 N/A

Short Regular Extended

2. Before connecting the tool bar to the tractor drawbar, raise the tractor three point hitch (if equipped) to prevent interference between the implement and the tractor. Connect the tool bar to tractor drawbar ONLY. DO NOT connect the tool bar to any other part of the tractor. Connect the tool bar clevis to the tractor drawbar with hitch pin. Install the safety chain through the tractor drawbar support bracket.

Safety hitch pin

Safety chain

3. Always use a safety hitch pin of the correct diameter. Make sure that the hitch pin is locked in place with a safety type lock pin or other locking device.

4. Always use a safety chain between the toolbar and the tractor. Install the chain to the tractor drawbar support bracket. Support the center of the chain with a clevis installed to the tractor drawbar.

WARNING: In case the tractor hitch pin is lost during transporting.

WARNING

The safety chain must be attached between the implement and tractor to prevent separated implement from running freely and

causing damage or injury.

WARNING: Do not move articulated tractor steering wheel

WARNING

until everyone is clear of the equipment. Moving the steering

wheel can swing or move attached equipment which could cause serious personal injury.

WARNING: Tractor drawbar must be in a xed position before

WARNING

transporting implement. Implement will sway or slam against tractor resulting in equipment damage or injury to personnel.

Operating Instructions

AT2000

Task Procedures Illustrations

Remote hydraulic

NOTE:

Always connect the hoses so the toolbar raises when the tractor remote control lever is moved rearward and lowers when the lever is moved forward.

Remote hydraulic

5. Connect the tool bar hydraulic hoses to the tractor remote

couplers. The 3/8” (9,5 cm)

hoses supply oil to the tool bar lift cylinders. The 1/4” (6 mm) hoses supply oil to the wing fold cylinders.

6. It may be necessary to tie the hydraulic hoses up to keep them away from the hitch area. A tarp strap around the hoses and between the two point arms works well.

WARNING

WARNING: Hydraulic uid escaping under pressure can have

enough force to penetrate the skin. Hydraulic uid may also infect a minor cut or opening in the skin. If injured by escaping uid, see doctor at once. Serious infection or reaction can result if medical treatment is not given immediately. Make sure all

connections are tight and that hoses and lines are in good

condition before applying pressure to the system. Relieve all pressure before disconnecting the lines or performing other work

on the hydraulic systems.

Leveling main frame

Jack stand

7. Before leveling the machine tire pressure should be checked.

Inate main frame tires to

56 P.S.I. (385 kPa) Max. Before operating the machine the main frame must be level. Place toolbar on level surface. Adjust the hitch up or down in the tongue connector and connect to tractor.

8. Pull ring on drop leg jack plunger to lower or raise sand pad.

Ring

Operating Instructions

AT2000

Task Procedures Illustrations

Attaching electrical harness

Depth collar storage

Wing lock down pin

9. Attach 7 pin electrical harness before road transport.

10. Before road transport install depth collars on lift cylinder.

11. Place wing lock down pin in storage hole before folding.

NOTE:

Raise center section before folding wings

Pin Storage

hole

Wing lock

down

12. Raise center section before folding wings.

AP2574 3-27-13

Operating Instructions

AT2000

Task Procedures Illustrations

Primary wing lubrication daily

13. Grease wing hinges

14. Grease lift arm pivots daily.

Lift arm pivot lubrication daily

Pump bearings lubrication daily

Coulter pivot shaft and hub lubrication

Rear View

15. Grease the zerks on the pillow block bearing at the bottom of the pump assembly.

16. Grease all coulter arm pivots daily Hub and spindle assembly should be greased twice

seasonally

Operating Instructions

AT2000

Task Procedures Illustrations

Safety water tank operation and maintenance

17. Location of Nine-gallon safety water tank/toolbox. Change water daily to provide

fresh clean water to ush

exposed skin or eyes. Drain water daily in cold

temperatures to prevent

freezing and bursting tank.

18. In case of exposure to fertilizer, open faucet or pull top

end of hose loose to ush

exposed part of body. Remove contaminated clothes as soon as possible.

Faucet

Bottom ll

valve operation

NOTE:

Do not engage pump until valve is opened.

Bottom ll

plumbing screen

19. Attach ll hose to ll port.

Close valve ahead of strainer.

Open ll valve. Fill tank. Close ll valve.

20. Screen should be checked and cleaned periodically.

Fill Valve

Open

Closed

Operating Instructions

Pump Setting

AT2000

Task Procedures Illustrations

Pump setting

NOTE:

Consult pump manual for setting instructions

1. Read pump manual for rate setting instructions.

2. Loosen pump setting hex nut.

3. Place pump wrench on notched sprocket. Dial in setting from pump setting chart.

Hex nut

4. Tighten hex nut to secure pump setting.

High Pressure Coulter Injection System Nozzle Calibration

Work sheet

AT2000

Task Procedures Illustrations

Calibration of these systems involves two separate sets of calculations. The rst being a procedure of setting rate and the second being a procedure of

obtaining system pressure.

FIRST: These systems utilize a positive-displacement, ground-driven, piston pump to establish the GPA (gallon per acre) rate. Because the pump is ground-driven, this rate will be very

consistent provided you do not exceed the pumps capacity or

pressure ratings (120 PSI Maximum).

SECOND: The injection system nozzles are what determine system

operation pressure at a particular ow rate and ground speed. Because the system requires nozzle pressure in the 60 PSI to 120 PSI range to inject fertilizer into the soil properly, it

becomes necessary to size the nozzle correctly to maintain

this 60-120 PSI optimum operating pressure at various speeds. In effect, the operating speed is limited by the range of pressure necessary for proper injection system operation. Remember that nozzle size has no affect on rate, only system operating

pressure.

High Pressure Injection System Pump Calibration Work sheet

Step 1: Rate Calculation (gallons per acre)

Actual pounds of nitrogen per acre desired percent of nitrogen in solution equals pounds of solution per

acre Actual N % of N = lbs. solution per acre

Examples:

100 lbs. of actual N desired .28 (% of N in solution) = 357 lbs. per acre 100 lbs. of actual N desired .32 (% of N in solution) = 312 lbs. per acre

Step 2: Pounds per acre of solution weight per gallon of solution equal GPA (GPA= gallons per acre of solution)

lbs. solution per acre weight per gallon = GPA

Examples:

357 lbs. of 28% N solution 10.65 lbs. per gallon = 33.5 GPA 312 lbs. of 32% N solution 11.4 lbs. per gallon = 27.37 GPA

Step 3: Use the John Blue, pump setting, slide-rule chart. The standard BLU-JET sprocket combination is 18 to 50.

. .

Step 4: Loaded Radius:

We recommend using a loaded radius of 10” for the standard

BLU-JET tire drive wheel when used with the John Blue

LM 4450 pump. Add 1/2” to the loaded radius if soil builds up on the small tire in wet

conditions.

High Pressure Coulter Injection System Nozzle Calibration

Work Sheet

AT2000

Task Procedures Illustrations

Step 5: Swath width is the number of rows being applied (Example: A 15 row 30” machine will cover 16 rows.) times the spacing between the rows.

Rows x Spacing = Swath width

16 rows x 30” = 480” (swath width)

Step 6: Example:

1. Using the chart, align loaded radius (10”) with 18 to 50 sprocket

combination setting.

2. Using the chart, align swath width (480”) with arrow under

sprocket ratio.

3. Using the chart, GPA rate (LM 4450) pump) from step 2 above

will align with correct pump setting.

Once the correct pump setting has been obtained from the pump calibration

work sheet it becomes necessary to select a nozzle size that will result in a

system operating pressure that falls within the recommended range of 60 PSI to 120 PSI. It is important to remember that GPA rate will not be affected by

changing nozzle sizes. The only way the GPA rate will change is if you change pump settings. A gauge is provided to double check calculations and monitor pressure during operation.

To simplify calibration we supplied a chart based on 28% nitrogen solution in 30” row spacings.

Example: Using the 30” spacing chart, with 7 MPH as the target operating speed and 115 lbs. N/acre as the target rate; you can see that nozzle size 4916-95 will produce 80 PSI @ 7 MPH. Also if you look under the 8 MPH column you will see that this nozzle size will produce 100 PSI.

It is recommended that a mid-range pressure of 80 to 100 PSI is used to allow for speed variances in eld operation, if possible.

It is recommended that the stream stabilizer nozzle inserts always be used

with these nozzles to improve the solid-stream characteristics of the spray

pattern and consequently the injection and over spray reduction charac-

teristics of nozzle. These stainless steel nozzle orices are commercially

available almost everywhere and there are several sizes available between

those on our chart if needed. It is recommended that a ne line (80 mesh) stainer be used on extremely

low rate applications to prevent plugging nozzles.

Blank Calibration

Work Sheet

AT2000

Task Procedures Illustrations

Operating Instructions

Rate Orice Installation

AT2000

Task Procedures Illustrations

Pump setting

1. Consult row spacing

rate chart for orice

size.

2. Remove nozzle nut

and insert orice.

3. Open tank valve in the

eld.

Orice

Open

Closed

Operating Instructions

AT2000

Task Procedures Illustrations

Generic Photo

1. Travel a few meters and check blade depth. 4” (10 cm) Adjust gauge wheels or coulters to achieve the 4” (10 cm) depth.

2. Check all nozzles for stream of liquid behind blade.

3. Make adjustment to nozzle assembly so stream is in line with the blade trench.

22 Inch Spacing Rate Chart

Orice # PSI

4916 49

4916 57

*4916 63

*4916 70

*4916 78

*4916 86

*4916 95

4916 107

4916 120

AT2000

Task Procedures Illustrations

Gallons per Acre

100

120

100

120

100

120

100

120

100

120

100

120

100

120

100

120

100

120

GPM

10.65 lb./gal 28%

0.320

0.369

0.413

0.452

0.432

0.499

0.558

0.612

0.528

0.610

0.682

0.747

0.652

0.753

0.842

0.922

0.810

0.935

1.045

1.145

0.984

1.137

1.271

1.392

1.201

1.387

1.551

1.699

1.524

1.760

1.967

2.155

1.917

2.213

2.474

2.710

mph6mph7mph8mph9mph10mph11mph12mph

17.3 14.4 12.3 10.8 9.6 8.6 7.8 7.2

19.9 16.6 14.2 12.5 11.1 10.0 9.1 8.3

22.3 18.6 15.9 13.9 12.4 11.1 10.1 9.3

24.4 20.3 17.4 15.3 13.6 12.2 11.1 10.2

23.4 19.5 16.7 14.6 13.0 11.7 10.6 9.7

27.0 22.5 19.3 16.9 15.0 13.5 12.3 11.2

30.1 25.1 21.5 18.8 16.7 15.1 13.7 12.6

33.0 27.5 23.6 20.6 18.3 16.5 15.0 13.8

28.5 23.8 20.4 17.8 15.8 14.3 13.0 11.9

32.9 27.4 23.5 20.6 18.3 16.5 15.0 13.7

36.8 30.7 26.3 23.0 20.5 18.4 16.7 15.3

40.3 33.6 28.8 25.2 22.4 20.2 18.3 16.8

35.2 29.3 25.2 22.0 19.6 17.6 16.0 14.7

40.7 33.9 29.0 25.4 22.6 20.3 18.5 16.9

45.5 37.9 32.5 28.4 25.3 22.7 20.7 18.9

49.8 41.5 35.6 31.1 27.7 24.9 22.6 20.8

43.7 36.4 31.2 27.3 24.3 21.9 19.9 18.2

50.5 42.1 36.1 31.6 28.1 25.2 23.0 21.0

56.5 47.0 40.3 35.3 31.4 28.2 25.7 23.5

61.8 51.5 44.2 38.6 34.4 30.9 28.1 25.8

53.2 44.3 38.0 33.2 29.5 26.6 24.2 22.1

61.4 51.1 43.8 38.4 34.1 30.7 27.9 25.6

68.6 57.2 49.0 42.9 38.1 34.3 31.2 28.6

75.2 62.6 53.7 47.0 41.8 37.6 34.2 31.3

64.9 54.1 46.3 40.5 36.0 32.4 29.5 27.0

74.9 62.4 53.5 46.8 41.6 37.4 34.0 31.2

83.7 69.8 59.8 52.3 46.5 41.9 38.1 34.9

91.7 76.4 65.5 57.3 51.0 45.9 41.7 38.2

82.3 68.6 58.8 51.4 45.7 41.1 37.4 34.3

95.0 79.2 67.9 59.4 52.8 47.5 43.2 39.6

106.2 88.5 75.9 66.4 59.0 53.1 48.3 44.3

116.4 97.0 83.1 72.7 64.7 58.2 52.9 48.5

103.5 86.2 73.9 64.7 57.5 51.7 47.0 43.1

119.5 99.6 85.4 74.7 66.4

133.6 111. 3 95.4 83.5 74.2 66.8 60.7 55.7

146.4 122.0 104.5 91.5 81.3 73.2 66.5 61.0

22 Inch Spacing

59.8 54.3 49.8

e 4916 series of orices are available in many sizes falling between those listed on this chart. * Standard equipment sizes.

30 Inch Spacing Rate Chart

AT2000

Orice # PSI mph mph mph mph mph mph mph mph

4916 49

4916 57

*4916 63

*4916 70

*4916 78

*4916 86

*4916 95

4916 107

4916 120

Task Procedures Illustrations

Gallons per Acre 30 Inch Spacing

GPM

10.65 lb./gal 28%

60 0.320 12.7 10.5 9.0 7.9 7.0 6.3 5.8 5.3

80 0.369 14.6 12.2 10.4 9.1 8.1 7.3 6.6 6.1

100 0.413 16.3 13.6 11.7 10.2 9.1 8.2 7.4 6.8

120 0.452 17.9 14.9 12.8 11.2 9.9 8.9 8.1 7.5

60 0.432 17.1 14.3 12.2 10.7 9.5 8.6 7.8 7.1

80 0.499 19.8 16.5 14.1 12.4 11.0 9.9 9.0 8.2

100 0.558 22.1 18.4 15.8 13.8 12.3 11.1 10.0 9.2

120 0.612 24.2 20.2 17.3 15.1 13.5 12.1 11.0 10.1

60 0.528 20.9 17.4 14.9 13.1 11.6 10.5 9.5 8.7

80 0.610 24.2 20.1 17.3 15.1 13.4 12.1 11.0 10.1

100 0.682 27.0 22.5 19.3 16.9 15.0 13.5 12.3 11.3

120 0.747 29.6 24.7 21.1 18.5 16.4 14.8 13.4 12.3

60 0.652 25.8 21.5 18.4 16.1 14.3 12.9 11.7 10.8

80 0.753 29.8 24.9 21.3 18.6 16.6 14.9 13.6 12.4

100 0.842 33.3 27.8 23.8 20.8 18.5 16.7 15.2 13.9

120 0.922 36.5 30.4 26.1 22.8 20.3 18.3 16.6 15.2

60 0.810 32.1 26.7 22.9 20.0 17.8 16.0 14.6 13.4

80 0.935 37.0 30.9 26.4 23.1 20.6 18.5 16.8 15.4

100 1.045 41.4 34.5 29.6 25.9 23.0 20.7 18.8 17.2

120 1.145 45.3 37.8 32.4 28.3 25.2 22.7 20.6 18.9

60 0.984 39.0 32.5 27.8 24.4 21.7 19.5 17.7 16.2

80 1.137 45.0 37.5 32.2 28.1 25.0 22.5 20.5 18.8

100 1.271 50.3 41.9 35.9 31.5 28.0 25.2 22.9 21.0

120 1.392 55.1 45.9 39.4 34.5 30.6 27.6 25.1 23.0

60 1.201 47.6 39.6 34.0 29.7 26.4 23.8 21.6 19.8

80 1.387 54.9 45.8 39.2 34.3 30.5 27.5 25.0 22.9

100 1.551 61.4 51.2 43.9 38.4 34.1 30.7 27.9 25.6

120 1.699 67.3 56.1 48.1 42.0 37.4 33.6 30.6 28.0

60 1.524 60.3 50.3 43.1 37.7 33.5 30.2 27.4 25.1

80 1.760 69.7 58.1 49.8 43.5 38.7 34.8 31.7 29.0

100 1.967 77.9 64.9 55.6 48.7 43.3 39.0 35.4 32.5

120 2.155 85.3 71.1 61.0 53.3 47.4 42.7 38.8 35.6

60 1.917 75.9 63.2 54.2 47.4 42.2 37.9 34.5 31.6

80 2.213 87.6 73.0 62.6 54.8 48.7 43.8 39.8 36.5

100 2.474

120 2.710 107.3 89.4 76.7 67.1 59.6 53.7 48.8 44.7

5 6 7 8 9 10 11 12

98.0 81.7 70.0 61.2 54.4 49.0 44.5 40.8

e 4916 series of orices are available in many sizes falling between those listed on this chart. * Standard equipment sizes.

36 Inch Spacing Rate Chart

AT2000

Orice # PSI

4916 49

4916 57

*4916 63

*4916 70

*4916 78

*4916 86

*4916 95

4916 107

4916 120

Task Procedures Illustrations

GPM

10.65 lb./gal 28%

60 0.320 10.5 8.8 7.5 6.6 5.9 5.3 4.8 4.4

80 0.369 12.2 10.1 8.7 7.6 6.8 6.1 5.5 5.1

100 0.413 13.6 11.3 9.7 8.5 7.6 6.8 6.2 5.7

120 0.452 14.9 12.4 10.7 9.3 8.3 7.5 6.8 6.2

60 0.432 14.3 11.9 10.2 8.9 7.9 7.1 6.5 5.9

80 0.499 16.5 13.7 11.8 10.3 9.2 8.2 7.5 6.9

100 0.558 18.4 15.4 13.2 11.5 10.2 9.2 8.4 7.7

120 0.612 20.2 16.8 14.4 12.6 11.2 10.1 9.2 8.4

60 0.528 17.4 14.5 12.5 10.9 9.7 8.7 7.9 7.3

80 0.610 20.1 16.8 14.4 12.6 11.2 10.1 9.1 8.4

100 0.682 22.5 18.8 16.1 14.1 12.5 11.3 10.2 9.4

120 0.747 24.7 20.5 17.6 15.4 13.7 12.3 11.2 10.3

60 0.652 21.5 17.9 15.4 13.5 12.0 10.8 9.8 9.0

80 0.753 24.9 20.7 17.8 15.5 13.8 12.4 11.3 10.4

100 0.842 27.8 23.2 19.8 17.4 15.4 13.9 12.6 11.6

120 0.922 30.4 25.4 21.7 19.0 16.9 15.2 13.8 12.7

60 0.810 26.7 22.3 19.1 16.7 14.8 13.4 12.1 11.1

80 0.935 30.9 25.7 22.0 19.3 17.1 15.4 14.0 12.9

100 1.045 34.5 28.7 24.6 21.6 19.2 17.2 15.7 14.4

120 1.145 37.8 31.5 27.0 23.6 21.0 18.9 17.2 15.7

60 0.984 32.5 27.1 23.2 20.3 18.0 16.2 14.8 13.5

80 1.137 37.5 31.3 26.8 23.4 20.8 18.8 17.0 15.6

100 1.271 41.9 34.9 30.0 26.2 23.3 21.0 19.1 17.5

120 1.392 45.9 38.3 32.8 28.7 25.5 23.0 20.9 19.1

60 1.201 39.6 33.0 28.3 24.8 22.0 19.8 18.0 16.5

80 1.387 45.8 38.1 32.7 28.6 25.4 22.9 20.8 19.1

100 1.551 51.2 42.6 36.6 32.0 28.4 25.6 23.3 21.3

120 1.699 56.1 46.7 40.0 35.0 31.1 28.0 25.5 23.4

60 1.524 50.3 41.9 35.9 31.4 27.9 25.1 22.9 21.0

80 1.760 58.1 48.4 41.5 36.3 32.3 29.0 26.4 24.2

100 1.967 64.9 54.1 46.4 40.6 36.1 32.5 29.5 27.0

120 2.155 71.1 59.3 50.8 44.4 39.5 35.6 32.3 29.6

60 1.917 63.2 52.7 45.2 39.5 35.1 31.6 28.7 26.4

80 2.213 73.0 60.9 52.2 45.6 40.6 36.5 33.2 30.4

100

120 2.710 89.4 74.5 63.9 55.9 49.7 44.7 40.7 37.3

2.474 81.7 68.0 58.3 51.0 45.4 40.8 37.1 34.0

5 6 7 8 9 10 11 12

mph mph mph mph mph mph mph mph

Gallons per Acre

36 Inch Spacing

e 4916 series of orices are available in many sizes falling between those listed on this chart. * Standard equipment sizes.

38 Inch Spacing Rate Chart

AT2000

Orice # PSI

4916 49

4916 57

*4916 63

*4916 70

*4916 78

*4916 86

*4916 95

4916 107

4916 120

Task Procedures Illustrations

Gallons per Acre

GPM

10.65 lb./gal 28%

60 0.320 10.0 8.3 7.1 6.2 5.6 5.0 4.5 4.2

80 0.369 11.5 9.6 8.2 7.2 6.4 5.8 5.2 4.8

100 0.413 12.9 10.7 9.2 8.1 7.2 6.4 5.9 5.4

120 0.452 14.1 11.8 10.1 8.8 7.8 7.1 6.4 5.9

60 0.432 13.5 11.3 9.7 8.4 7.5 6.8 6.1 5.6

80 0.499 15.6 13.0 11.2 9.8 8.7 7.8 7.1 6.5

100 0.558 17.5 14.5 12.5 10.9 9.7 8.7 7.9 7.3

120 0.612 19.1 15.9 13.7 11.9 10.6 9.6 8.7 8.0

60 0.528 16.5 13.8 11.8 10.3 9.2 8.3 7.5 6.9

80 0.610 19.1 15.9 13.6 11.9 10.6 9.5 8.7 7.9

100 0.682 21.3 17.8 15.2 13.3 11.8 10.7 9.7 8.9

120 0.747 23.4 19.5 16.7 14.6 13.0 11.7 10.6 9.7

60 0.652 20.4 17.0 14.6 12.7 11.3 10.2 9.3 8.5

80 0.753 23.5 19.6 16.8 14.7 13.1 11.8 10.7 9.8

100 0.842 26.3 21.9 18.8 16.5 14.6 13.2 12.0 11.0

120 0.922 28.8 24.0 20.6 18.0 16.0 14.4 13.1 12.0

60 0.810 25.3 21.1 18.1 15.8 14.1 12.7 11.5 10.5

80 0.935 29.2 24.4 20.9 18.3 16.2 14.6 13.3 12.2

100 1.045 32.7 27.2 23.3 20.4 18.2 16.3 14.9 13.6

120 1.145 35.8 29.8 25.6 22.4 19.9 17.9 16.3 14.9

60 0.984 30.8 25.6 22.0 19.2 17.1 15.4 14.0 12.8

80 1.137 35.5 29.6 25.4 22.2 19.7 17.8 16.2 14.8

100 1.271 39.7 33.1 28.4 24.8 22.1 19.9 18.1 16.6

120 1.392 43.5 36.3 31.1 27.2 24.2 21.8 19.8 18.1

60 1.201 37.6 31.3 26.8 23.5 20.9 18.8 17.1 15.6

80 1.387 43.4 36.1 31.0 27.1 24.1 21.7 19.7 18.1

100 1.551 48.5 40.4 34.6 30.3 26.9 24.2 22.0 20.2

120 1.699 53.1 44.3 37.9 33.2 29.5 26.6 24.1 22.1

60 1.524 47.6 39.7 34.0 29.8 26.5 23.8 21.7 19.8

80 1.760 55.0 45.8 39.3 34.4 30.6 27.5 25.0 22.9

100 1.967 61.5 51.3 43.9 38.4 34.2 30.8 28.0 25.6

120 2.155 67.4 56.1 48.1 42.1 37.4 33.7 30.6 28.1

60 1.917 59.9 49.9 42.8 37.4 33.3 30.0 27.2 25.0

80 2.213 69.2 57.7 49.4 43.2 38.4 34.6 31.4 28.8

100

120 2.710 84.7 70.6 60.5 53.0 47.1 42.4 38.5 35.3

2.474 77.4 64.5 55.3 48.3 43.0 38.7 35.2 32.2

5 6 7 8 9 10 11 12

mph mph mph mph mph mph mph mph

38 Inch Spacing

e 4916 series of orices are available in many sizes falling between those listed on this chart. * Standard equipment sizes.

40 Inch Spacing Rate Chart

AT2000

Orice # PSI

4916 49

4916 57

*4916 63

*4916 70

*4916 78

*4916 86

*4916 95

4916 107

4916 120

Task Procedures Illustrations

GPM

10.65 lb./gal 28%

60 0.320 9.5 7.9 6.8 5.9 5.3 4.7 4.3 4.0

80 0.369 11.0 9.1 7.8 6.8 6.1 5.5 5.0 4.6

100 0.413 12.3 10.2 8.8 7.7 6.8 6.1 5.6 5.1

120 0.452 13.4 11.2 9.6 8.4 7.5 6.7 6.1 5.6

60 0.432 12.8 10.7 9.2 8.0 7.1 6.4 5.8 5.4

80 0.499 14.8 12.4 10.6 9.3 8.2 7.4 6.7 6.2

100 0.558 16.6 13.8 11.8 10.4 9.2 8.3 7.5 6.9

120 0.612 18.2 15.1 13.0 11.4 10.1 9.1 8.3 7.6

60 0.528 15.7 13.1 11.2 9.8 8.7 7.8 7.1 6.5

80 0.610 18.1 15.1 12.9 11.3 10.1 9.1 8.2 7.5

100 0.682 20.3 16.9 14.5 12.7 11.3 10.1 9.2 8.4

120 0.747 22.2 18.5 15.8 13.9 12.3 11.1 10.1 9.2

60 0.652 19.4 16.1 13.8 12.1 10.8 9.7 8.8 8.1

80 0.753 22.4 18.6 16.0 14.0 12.4 11.2 10.2 9.3

100 0.842 25.0 20.8 17.9 15.6 13.9 12.5 11.4 10.4

120 0.922 27.4 22.8 19.6 17.1 15.2 13.7 12.5 11.4

60 0.810 24.0 20.0 17.2 15.0 13.4 12.0 10.9 10.0

80 0.935 27.8 23.1 19.8 17.4 15.4 13.9 12.6 11.6

100 1.045 31.0 25.9 22.2 19.4 17.2 15.5 14.1 12.9

120 1.145 34.0 28.3 24.3 21.3 18.9 17.0 15.5 14.2

60 0.984 29.2 24.4 20.9 18.3 16.2 14.6 13.3 12.2

80 1.137 33.8 28.1 24.1 21.1 18.8 16.9 15.3 14.1

100 1.271 37.7 31.5 27.0 23.6 21.0 18.9 17.2 15.7

120 1.392 41.3 34.5 29.5 25.8 23.0 20.7 18.8 17.2

60 1.201 35.7 29.7 25.5 22.3 19.8 17.8 16.2 14.9

80 1.387 41.2 34.3 29.4 25.7 22.9 20.6 18.7 17.2

100 1.551 46.1 38.4 32.9 28.8 25.6 23.0 20.9 19.2

120 1.699 50.5 42.0 36.0 31.5 28.0 25.2 22.9 21.0

60 1.524 45.3 37.7 32.3 28.3 25.1 22.6 20.6 18.9

80 1.760 52.3 43.5 37.3 32.7 29.0 26.1 23.8 21.8

100 1.967 58.4 48.7 41.7 36.5 32.5 29.2 26.6 24.3

120 2.155 64.0 53.3 45.7 40.0 35.6 32.0 29.1 26.7

60 1.917 56.9 47.4 40.7 35.6 31.6 28.5 25.9 23.7

80 2.213 65.7 54.8 46.9 41.1 36.5 32.9 29.9 27.4

100

120 2.710 80.5 67.1 57.5 50.3 44.7 40.3 36.6 33.5

2.474 73.5 61.2 52.5 45.9 40.8 36.7 33.4 30.6

Gallons per Acre

40 Inch Spacing

5 6 7 8 9 10 11 12

mph mph mph mph mph mph mph mph

e 4916 series of orices are available in many sizes falling between those listed on this chart. * Standard equipment sizes.

22 Inch Row Spacing (9 Row 22”) (56 cm)

AT2000

Task Procedures Illustrations

88"

NOTE:

Coulter shank to the rear this row only

AAM2730 COULTER BACK 1x

22"

36"

44"

66"

82-3/4"

88"

22 Inch Row Spacing (11 Row 22”) (56 cm)

AT2000

Task Procedures Illustrations

88"

NOTE:

Coulter shank to the rear this row only

AAM2730 COULTER BACK 1x

22"

36"

44"

66"

82-3/4"

88"

110"

22 Inch Row Spacing (13 Row 22”) (56 cm)

AT2000

Task Procedures Illustrations

88"

NOTE:

Coulter shank to the rear this row only

AAM2730 COULTER BACK 1x

22"

36"

44"

66"

82-1/2"

88"

110"

132"

30 Inch Row Spacing (7 Row 30”) (76 cm)

AT2000

Task Procedures Illustrations

60"

NOTE:

Coulter shank to the rear this row only

AAM2730 COULTER BACK 1x

30"

41-3/4"

60"

84-3/4"

90"

30 Inch Row Spacing (9 Row 30”) (76 cm)

AT2000

Task Procedures Illustrations

60"

NOTE:

Coulter shank to the rear this row only

AAM2730 COULTER BACK 1x

30"

41-1/2"

60"

84-3/4"

90"

120"

30 Inch Row Spacing (11 Row 30”) (76 cm)

AT2000

Task Procedures Illustrations

NOTE:

Coulter shank to the rear this row only

AAM2730

COULTER

BACK 1x

150"

120"

90"

84-3/4"

60"

AT2000

30"

41-3/4"

11 ROW 30"

36 Inch Row Spacing (8 Row 36”) (91,4 cm)

AT2000

Task Procedures Illustrations

NOTE:

Coulter shank to the rear each side

AAM2730

COULTER

BACK 2x

10"

134"

72"

66-3/4"

46"

31"

78"

AT2000

8 ROW 36"

LIQUID APPLICATOR

38 Inch Row Spacing (7 Row 38”) (97,5 cm)

80"

AT2000

Task Procedures Illustrations

NOTE:

Coulter shank to the rear

AAM2730

COULTER

this row only

BACK 1x

125"

87"

81-3/4"

49"

32"

11"

AT2000

LIQUID APPLICATOR

8 ROW 38"

40 Inch Row Spacing (7 Row 40”) (101,6 cm)

AT2000

80"

Task Procedures Illustrations

NOTE:

Coulter shank to

AAM2730

COULTER

the rear this row only

BACK 1x

132"

92"

86-3/4"

52"

32"

12"

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Metric Description

1 1 32220930 AT2000 9 ROW 30” LIQUID APPLICATOR

2 1 32000009 PUMP DRIVE KIT, 32 TOOTH SPROCKET

3 1 32000930 AT2000 9 ROW 30” STANDARD TOOLBAR

4 9 AAM3353 JETSTREAM LIQUID ASSEMBLY, TEE-JET CHECK, 1 ROW

5 1 CP2568 PUMP, SINGLE PISTON, NGP-7055

AT2000 Shipping Assembly (32000000)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 32000000 AT2000, SHIPPING ASSEMBLY 2 1 32000001 AT2000 MAIN FRAME 3 1 AAM4872 ASSEMBLY, AT2000 CART WITH TANK 4 1 AM2144 HITCH, CLEVIS 5 1 AM2570 CRANK WITH GRIP, 80 DEGREE, THURSTON MANUFACTURING COMPANY BLUE 6 1 AM3705 JACK, AT2000, 9TWDL (TOP WIND DROP LEG) 7 1 AP2280 HOSE RETAINER, 6” X 4” (15,2 cm X 10,2 cm) 8 1 BP3003 NUT, HEX LOCK, 3/8”-16, GRADE 2, PLATED (9,5 mm)

9 2 BP3015 WASHER, FLAT, 3/8”, PLATED (9,5 mm) 10 2 BP3051 PIN, 1” X 6”, PLATED (2,5 cm X 15,2 cm) 11 1 BP3096 HEX CAP SCREW, 3/8”-16 X 2-1/2”, GRADE 5, PLATED (9,5 mm X 6,4 cm) 12 3 BP3097 HEX CAP SCREW, 5/8”-11 X 1-1/2”, GRADE 5, PLATED (15,9 mm X 3,8 cm) 13 8 BP3197 HEX CAP SCREW, 3/4”-10 X 2-1/2”, GRADE 8, PLATED (19,1 mm X 6,4 cm) 14 2 BP3205 MACHINERY BUSHING, 2-1/2” OD X 1-3/4” ID, 10 GAUGE, PLATED (6,4 cm X 4,4 cm X 3,4 mm) 15 3 BP3375 NUT, HEX LOCK, 5/8”-11, NYLOCK (15,9 mm) 16 8 BP3442 NUT, HEX LOCK, 3/4”-10, TOP LOCK, GRADE C, PLATED (19,1 mm) 17 2 BP3511 PIN, COTTER, 3/16” X 1-3/4” (4,8 mm X 4,4 cm) 18 1 32000002 WHEEL/AXLE, AT2000, ADJUSTABLE 19 1 32000004 AT2000 STANDARD TOOLBAR 20 1 32000005 BOTTOM FILL PLUMBING KIT, AT2000 TANK, 1 PUMP, 2’’ FILL (5,1 cm)

AT2000 9 Row 30” (32220930)

AT2000

Task Procedures Illustrations

32220930

NOTE:

Close-up views on the following pages

AT2000 9 Row 30” (32220930)

AT2000

BOM ID Qty Item No Description

1 1 32000930 AT2000, 9 Row 30” (76 cm) WITH STANDARD BUNDLES 2 1 32000000 AT2000, SHIPPING ASSEMBLY 3 1 32000010 MANIFOLD ASSEMBLY, AT2000, 3/4’’ EPDM HOSE, 9 ROW (1,9 cm) 4 2 33000112 single GAUGE WHEEL, 155/80R12 TIRE 5 1 AAM2398 HOSE END HOLDER, 2 HOSE, WITH U-BOLTS

5A 1 AM3425 BRACKET, HOSE HOLDER, 2 HOSE 5B 2 BP3045 U-BOLT, 3/8”-16 X 6”W X 5”L, PLATED (9,5 mm X 15,2 cm X 12,7 cm) 5C 4 CP2660 NUT, HEX LOCK, 3/8”-16, NYLOCK (9,5 mm)

6 1 AAM2422 TRANSPORT CHAIN KIT

6A 1 AP2150 TRANSPORT CHAIN 6B 1 BM3498 BUSHING, SAFETY CHAIN 6C 1 BP3051 PIN, 1” X 6”, PLATED (2,5 cm X 15,2 cm) 6D 1 BP3511 PIN, COTTER, 3/16” X 1-3/4” (4,8 mm X 4,4 cm)

7 9 AAM2730 COULTER, SUPER 1200, 23” SHANK, 1 ROW 8 9 AAM2821 COULTER, FLATBACK, CENTERED ASSEMBLY, 7” X 7” (17,8 cm X 17,8 cm)

9 2 AAM4873 WING EXTENSION KIT, 34” (86 cm) 10 1 AAM4875 FLATBACK EXTENSION WITH HARDWARE 11 2 AAM4876 WING EXTENSION KIT, 24” (70 cm) 12 1 AM3706 UTILITY PLATE 13 2 AM4015 HOSE RETAINER, CLOSED LOOP 14 2 AM4421 BRACKET, TANK MOUNT 15 1 AP2137 SAFETY TANK 16 9 AP2215 DECAL, BLU-JET, 3” X 8” (7,6 cm X 20,3 cm) 17 2 AP2564 DECAL, SAFETY PICTORIAL, FALLING FROM EQUIPMENT 18 2 AP2565 DECAL, SAFETY PICTORIAL, HIGH PRESSURE FLUID 19 4 AP2566 DECAL, SAFETY PICTORIAL, FALLING WING 20 1 AP2567 DECAL, SAFETY PICTORIAL, READ OPERATOR’S MANUAL 21 1 AP2568 DECAL, SAFETY PICTORIAL, SAFETY CHAIN 22 2 AP2569 DECAL, SAFETY PICTORIAL, CRUSHING HAZARD 23 2 AP2570 DECAL, AT2000 24 9 AP2840 COULTER BLADE 20”, SMOOTH (50,8 cm) 25 1 AP2850 PERFECT HITCH, CATEGORY III, BLACK 26 1 AP4254 MANUAL HOLDER, BLACK 27 4 BP3001 NUT, HEX, 3/8”-16, GRADE 2, PLATED (9,5 mm) 28 4 BP3002 WASHER, LOCK, 3/8”, PLATED (9,5 mm) 29 4 BP3005 HEX CAP SCREW, 3/8”-16 X 1-1/2”, GRADE 5, PLATED (9,5 mm X 3,8 cm) 30 2 BP3006 HEX CAP SCREW, 3/8”-16 X 1”, GRADE 5, PLATED (9,5 mm X 2,5 cm) 31 6 BP3108 HEX CAP SCREW, 5/16”-18 X 1”, GRADE 5, PLATED (7,9 mm X 2,5 cm) 32 6 BP3158 WASHER, LOCK, 5/16”, PLATED (7,9 mm) 33 6 BP3159 WASHER, FLAT, 5/16”, PLATED (7,9 mm) 34 2 BP3335 U-BOLT, 3/8”-16 X 7”W X 8”L, PLATED (9,5 mm X 17,8 cm X 20,3 cm) 35 1 BP3500 PIN, HAIR CLIP, 3/16” (4,8 mm) 36 6 CP2660 NUT, HEX LOCK, 3/8”-16, NYLOCK (9,5 mm) 37 1 AP2572 DECAL, HYDRAULIC CIRCUITS, AT2000 38 1 AP2574 DECAL, RAISE CENTER BEFORE FOLDING

Task Procedures Illustrations

NOTE:

Close-up views on the following pages

AT2000 9 Row 30” (32220930)

AT2000

Task Procedures Illustrations

32220930

AT2000 9 Row 30” (32220930)

AT2000

Task Procedures Illustrations

AT2000 Main Frame (32000001)

AT2000

Task Procedures Illustrations

AT2000 Main Frame (32000001)

AT2000

BOM ID Qty Item No Description

1 1 32000001 AT2000 MAIN FRAME

2 1 AAM4872 ASSEMBLY, AT2000 CART WITH TANK

3 1 AM3555 ARM, TOOLBAR LIFT, LEFT HAND

3A 1 BP3072 GREASE ZERK, 1/4”-28 (6,4 mm)

3B 1 BP3516 TENSION BUSHING, 1-1/4” X 1” X 1” OAL (3,2 cm X 2,5 cm X 2,5 cm)

4 1 AM3556 ARM, TOOLBAR LIFT, RIGHT HAND

4A 1 BP3072 GREASE ZERK, 1/4”-28 (6,4 mm)

4B 1 BP3516 TENSION BUSHING, 1-1/4” X 1” X 1” OAL (3,2 cm X 2,5 cm X 2,5 cm)

5 1 AM3701 FRAME, MAIN, AT2000

6 1 AM3702 TONGUE, AT2000

7 2 AM3703 TANK STRAP, 5 cm X 244 cm, POLYESTER WEBBING, BLUE

8 2 AM4432 BRACKET, TANK STRAP ADJUSTMENT, 5 cm STRAP

9 1 AP2573 LABEL, CE PRODUCT INFORMATION

10 1 AP4351 TANK, 2000 LITER ELLIPTICAL

11 2 BM3496 PIN, 1-3/4” X 10-3/4” OAL (4,4 cm X 27,3 cm)

12 4 BP3042 NUT, HEX, 1/2”-13, GRADE 2, PLATED (12,7 mm)

13 2 BP3135 HEX CAP SCREW, 5/8”-11 X 3-1/2”, GRADE 5, PLATED (15,9 mm X 8,9 cm)

14 11 BP3197 HEX CAP SCREW, 3/4”-10 X 2-1/2”, GRADE 8, PLATED (19,1 mm X 6,4 cm)

15 2 BP3217 HEX CAP SCREW, 1/2”-13 X 5”, FULL THREAD, GRADE 8, PLATED (12,7 mm X 12,7 cm)

16 2 BP3375 NUT, HEX LOCK, 5/8”-11, NYLOCK (15,9 mm)

17 11 BP3442 NUT, HEX LOCK, 3/4”-10, TOP LOCK, GRADE C, PLATED (19,1 mm)

18 1 AM2144 HITCH, CLEVIS

19 1 AM2570 CRANK WITH GRIP, 80 DEGREE

20 1 AM3705 JACK, AT2000, 9TWDL (TOP WIND DROP LEG)

21 1 AP2280 HOSE RETAINER, 6” X 4” (15,2 cm X 10,2 cm)

22 1 BP3003 NUT, HEX LOCK, 3/8”-16, GRADE 2, PLATED (9,5 mm)

23 2 BP3015 WASHER, FLAT, 3/8”, PLATED (9,5 mm)

24 2 BP3051 PIN, 1” X 6”, PLATED (2,5 cm X 15,2 cm)

25 1 BP3096 HEX CAP SCREW, 3/8”-16 X 2-1/2”, GRADE 5, PLATED (9,5 mm X 6,4 cm)

26 3 BP3097 HEX CAP SCREW, 5/8”-11 X 1-1/2”, GRADE 5, PLATED (15,9 mm X 3,8 cm)

27 8 BP3197 HEX CAP SCREW, 3/4”-10 X 2-1/2”, GRADE 8, PLATED (19,1 mm X 6,4 cm)

28 2 BP3205 MACHINERY BUSHING, 2-1/2” OD X 1-3/4” ID, 10 GAUGE, PLATED (6,4 cm X 4,4 cm X 3,4 mm)

29 3 BP3375 NUT, HEX LOCK, 5/8”-11, NYLOCK (15,9 mm)

30 8 BP3442 NUT, HEX LOCK, 3/4”-10, TOP LOCK, GRADE C, PLATED (19,1 mm)

31 2 BP3511 PIN, COTTER, 3/16” X 1-3/4” (4,8 mm X 4,4 cm)

Task Procedures Illustrations

AT2000 Main Frame (32000001)

AT2000

Task Procedures Illustrations

AT2000 Main Frame (32000001)

AT2000

Task Procedures Illustrations

AT2000 Adjustable Wheel/Axle (32000002)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Metric Description 1 1 32000002 AT2000 ADJUSTABLE WHEEL/AXLE 2 1 AAM2771 WHEEL, 12.4 X 38, 14 PLY 38 X 10 X 8, LEFT-HAND ASSEMBLY 2A 1 AP2790 VALVE STEM, METAL 2B 1 AP2867 TIRE, 12.4 X 38, 14 PLY, TRACTION GRIP 2C 1 AP4238 RIM, 38” X 10” X 8”, WHITE (96,5 cm X 25,4 cm X 20,3 cm) 3 1 AAM2772 WHEEL, 12.4 X 38, 14 PLY 38 X 10 X 8, RIGHT-HAND ASSEMBLY 3A 1 AP2790 VALVE STEM, METAL 3B 1 AP2867 TIRE, 12.4 X 38, 14 PLY, TRACTION GRIP 3C 1 AP4238 RIM, 38” X 10” X 8”, WHITE (96,5 cm X 25,4 cm X 20,3 cm) 4 2 AAM2891 ASSEMBLY, HUB & SPINDLE, 608(B) HUB, 2-3/4” X 23” SPINDLE, WITH

FLANGE LOCK NUT (7,0 cm X 58,4 cm) 5 2 AM3718 AXLE, AT2000, BOLT-ON 6 2 AM4597 HUB CAP STRAP 7 1 BP3050 WASHER, FLAT, 1/2”, PLATED (12,7 mm) 8 1 BP3128 HEX CAP SCREW, 1/2”-13 X 2-1/2”, GRADE 5 PLATED (12,7 mm X 6,4 cm) 9 16 BP3140 HEX CAP SCREW, 3/4”-10 X 2-1/2”, GRADE 5 PLATED (19,1 mm X 6,4 cm) 10 2 BP3144 HEX CAP SCREW, 3/4”-10 X 5”, GRADE 5 PLATED (19,1 mm X 12,7 cm) 11 18 BP3296 NUT, HEX LOCK, 3/4”-10, NYLOCK (19,1 mm) 12 1 BP3704 NUT, LOCK, NYLON INSERT, 1/2”-13 (12,7 mm)

Hub and Spindle Assembly (AAM2891)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 AAM2891 ASSEMBLY, HUB & SPINDLE, 608(B) HUB, 2-3/4” X 23” SPINDLE, FLANGE LOCK NUT (7,0 cm X 58,4 cm)

2 1 AP2082 BEARING CONE, LM 501349

3 1 AP2122 COTTER PIN, 7/32” X 1-3/4” (0,6 cm X 4,4 cm)

4 1 AP2597 SPINDLE, 2-3/4” X 23” (7 cm X 58,4 cm)

5 1 AP2598 HUB WITH CUPS, 8 BOLT, WITH STUDS, 608301-8

5A 1 AP2086 BEARING CUP, LM 501310

5B 1 AP2598-Hub HUB, 8 BOLT, 608(B)

5C 1 AP2804 BEARING CUP, JLM 506810

5D 8 AP2814 BOLT, WHEEL STUD, 5/8”-18 X 2-1/4” (1,6 cm X 5,7 cm)

5E 1 BP3268 GREASE ZERK

6 1 AP2805 BEARING CONE, JLM 506849

7 1 AP2808 GREASE SEAL, CR 27394

8 1 AP2809 HUB CAP, 1609

9 1 AP2811 NUT, SPINDLE, 1”-14 (2,5 cm)

10 1 AP2812 WASHER, SPINDLE, 2-1/8” X 1-1/16” X .250” (5,4 cm X 2,7 cm X 0,6 cm)

11 8 BP3287 NUT, HEX LOCK, 5/8”-18 FLANGE, SPIRALOCK THREAD (1,6 cm)

AT2000 Standard Toolbar (32000004)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 32000004 AT2000 STANDARD TOOLBAR

2 1 AM3707 TOOLBAR CENTER SECTION, AT2000

2A 2 BP3516 TENSION BUSHING, 1-1/4” X 1” X 1” OAL (3,2 cm X 2,5 cm X 2,5 cm)

3 2 AM3709 WING, STANDARD TOOLBAR, AT2000

4 4 AP2407 SNAP RING, 1” EXTERNAL, HEAVY DUTY (2,5 cm)

5 2 BM3485 PIN, 1-3/4” X 12-1/8” OAL, PLATED (4,4 cm X 30,8 cm)

6 2 BM3725 PIN, 1” X 7-1/2”, DOUBLE GROOVED (2,5 cm X 19,1 cm)

7 2 BP3135 HEX CAP SCREW, 5/8”-11 X 3-1/2”, GRADE 5, PLATED (15,9 mm X 8,9 cm)

8 4 BP3205 MACHINERY BUSHING, 2-1/2” OD X 1-3/4” ID, 10 GAUGE, PLATED (6,4 cm X 4,4 cm X 3,4 mm)

9 4 BP3215 MACHINERY BUSHING, 1-1/2” OD X 1” ID, 14 GAUGE, PLATED (3,8 cm X 2,5 cm 1,9 mm)

10 2 BP3375 NUT, HEX LOCK, 5/8”-11, NYLOCK (15,9 mm)

11 2 BP3500 PIN, HAIR CLIP, 3/16” (4,8 mm)

12 2 BP3510 PIN, 1” X 10”, HITCH, PLATED (2,5 cm X 25,4 cm)

13 1 PKG00246 HYDRAULIC KIT, AT2000

AT2000 Standard Toolbar (PKG00246)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 PKG00246 HYDRAULIC KIT, AT2000

2 1 AM3713 HOSE HOLDER STRAP

3 2 AM4817 BRACKET, DEPTH COLLAR STORAGE

4 1 AM7518 HOSE HOLDER RETAINER

5 1 AP2871 HOSE RETAINER

6 6 BP3001 NUT, HEX, 3/8”-16, GRADE 2, PLATED (9,5 mm)

7 6 BP3002 WASHER, LOCK, 3/8”, PLATED (9,5 mm)

8 2 BP3003 NUT, HEX LOCK, 3/8”-16, GRADE 2, PLATED (9,5 mm)

9 1 BP3045 U-BOLT, 3/8”-16 X 6”W X 5”L, PLATED (9,5 mm X 15,2 cm X 12,7 cm)

10 2 BP3076 DEPTH COLLAR SET

11 2 BP3116 HEX CAP SCREW, 3/8”-16 X 3”, GRADE 5, PLATED (9,5 mm X 7,6 cm)

12 2 BP3335 U-BOLT, 3/8”-16 X 7”W X 8”L, PLATED (9,5 mm X 17,8 cm X 20,3 cm)

13 4 DP4004 TEE, 6MJ-6MJ-6MJ

14 15 DP4086 CABLE TIE 11-3/8” (28,9 cm)

15 8 DP4301 ADAPTER, 6MJ-8MSAE, 90 DEGREE

16 4 DP4383 COUPLER, PIONEER, 8MQBA-8FSAE

17 4 DP4394 ADAPTER, 8MSAE-6MJIC, 6400-6-8

18 2 DP4492 CYLINDER, HYDRAULIC, 3” X 20” (7,6 cm X 50,8 cm)

19 2 DP4516 CYLINDER, HYDRAULIC, 3” X 6” (7,6 cm X 15,2 cm)

20 2 DP5048 HOSE, HYDRAULIC, 1/4” X 22” (6,4 mm X 55,9 cm), 6FJX-6FJX

21 5 DP5054 HOSE, HYDRAULIC, 1/4” X 20” (6,4 mm X 50,8 cm), 6FJX-6FJX

22 2 DP5200 HOSE, HYDRAULIC, 3/8” X 202” (9,5 mm X 5,1M), 6FJX-8MSAE

23 1 DP5267 HOSE, HYDRAULIC, 1/4” X 32” (6,4 mm X 81,3 cm), 6FJX-6FJX

24 2 DP5268 HOSE, HYDRAULIC, 1/4” X 144” (6,4 mm X 3,66 m), 6FJX-6FJX

Gauge Wheel Set (33000112)

AT2000

Task Procedures Illustrations

33000112 GAUGE WHEELS, AT GULL TOOLBAR, 155/80R12 TIRES

BOM ID Qty Item No Description

1 2 33000112 single GAUGE WHEEL, 155/80R12 TIRE 2 1 AM3546 ASSEMBLY, GAUGE WHEEL, LEFT HAND 3 1 AM3548 ASSEMBLY, GAUGE WHEEL, RIGHT HAND 4 2 AM3626 GAUGE WHEEL MOUNT

5 2 AP4240 WHEEL, 155/80R12, 4” BOLT CIRCLE (10,2 cm BOLT CIRCLE) 5A 2 AP2374 RIM, 12” X 4” X 4”, WHITE, 12440 (30,5 cm X 10,2 cm X 10,2 cm) 5B 2 AP2790 VALVE STEM, METAL 5C 2 AP4241 TIRE, P155/80R12

6 8 BP3038 NUT, HEX, 5/8”-11, GRADE 2 (15,9 mm)

7 8 BP3039 WASHER, LOCK, 5/8”, PLATED (15,9 mm)

8 8 BP3042 NUT, HEX, 1/2”-13, GRADE 2, PLATED (12,7 mm)

9 8 BP3043 WASHER, LOCK, 1/2”, PLATED (12,7 mm) 10 4 BP3300 U-BOLT, 5/8”-11 X 2-1/2” X 4”, PLATED (15,9 mm X 6,4 cm X 10,2 cm)

11 4 BP3356 U-BOLT, 1/2”-13 X 7”W X 8-1/4”L, BLACK (12,7 mm X 17,8 cm X 21 cm)

Gauge Wheel Hub and Spindle Assemblies

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 AM3546 ASSEMBLY, GAUGE WHEEL, LEFT HAND

2 1 AP2375 HUB, 4 BOLT, 4” BOLT CIRCLE, (10,2 cm BOLT CIRCLE)

2A 2 AP2376 BEARING CUP, L44610

3 2 AP2377 BEARING CONE, L44649

4 1 AP2378 GREASE SEAL, 15191VB

5 4 AP2379 WHEEL NUT, 1/2”-20 (12,7 mm)

6 1 AP2380 HUB CAP

7 1 AP2381 WASHER, SPINDLE, 1-3/4” X 1” X .125” (4,4 cm X 2,5 cm X 0,3 cm)

8 1 AP2387 NUT, SPINDLE, 1”-14 (2,5 cm)

9 1 AP2426 PIN, COTTER, 5/32” X 1-3/4” (4,0 mm X 4,4 cm)

AM3546 Left-hand

AM3548 Right-hand

Extension Brackets (AAM4873) & (AAM4876)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 2 AAM4873 WING EXTENSION KIT, 35” (89 cm)

2 2 AM3710 WING, EXTENSION, 35” (89 cm)

3 8 BP3139 HEX CAP SCREW, 3/4”-10 X 2”, GRADE 5, PLATED (19,1 mm X 5,1 cm)

4 8 BP3296 NUT, HEX LOCK, 3/4”-10, NYLOCK (19,1 mm)

BOM ID Qty Item No Description

1 2 AAM4876 WING EXTENSION KIT, 24” (61 cm)

2 2 AM3714 WING, EXTENSION, 24” (61 cm)

3 8 BP3139 HEX CAP SCREW, 3/4”-10 X 2”, GRADE 5, PLATED (19,1 mm X 5,1 cm)

4 8 BP3296 NUT, HEX LOCK, 3/4”-10, NYLOCK (19,1 mm)

Jack Parts (AM3705)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 AM3705 JACK, AT2000, 9TWDL (TOP WIND DROP LEG)

2 1 AM2524 INTERMEDIATE TUBE WITH PLUNGER ASSEMBLY

3 1 AM2525 DROP LEG WITH PAD & HANDLE

4 1 AM2534 SCREW ASSEMBLY

5 1 AM3704 JACK, TOP TUBE, BOLT ON MOUNTING

6 1 AP2407 SNAP RING, 1” EXTERNAL, HEAVY DUTY (2,5 cm)

7 1 AP2410 THRUST BEARING, NICE 609

8 1 EM1736 BEARING SEAT

9 2 EM1739 ROD

10 1 EM3016 9000# LABEL

(AAM2821) Flatback and (AAM4875) Flatback Extension

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 AAM2821 COULTER, FLATBACK CENTERED ASSEMBLY, 7” X 7” (17,8 cm X 17,8 cm)

2 1 AM4425 BRACKET, FLATBACK, 7”X 7”, CENTERED (17,8 cm X 17,8 cm)

3 6 BP3042 NUT, HEX, 1/2”-13, GRADE 2, PLATED (12,7 mm)

4 6 BP3043 WASHER, LOCK, 1/2”, PLATED (12,7 mm)

5 2 BP3229 BOLT, CARRIAGE, 1/2”-13 X 2-1/2”, GRADE 5, PLATED (12,7 mm X 6,4 cm)

6 2 BP3356 U-BOLT, 1/2”-13 X 7”W X 8-1/4”L, GLOSS BLACK (12,7 mm X 17,8 cm X 21 cm)

BOM ID Qty Item No Description

1 1 AAM4875 FLATBACK EXTENSION WITH HARDWARE

2 1 AM3712 FLATBACK EXTENSION

3 4 BP3126 HEX CAP SCREW, 1/2”-13 X 1-1/2”, GRADE 5, PLATED (12,7 mm X 3,8 cm)

4 4 BP3704 NUT, LOCK, NYLON INSERT, 1/2”-13 (12,7 mm)

Super 1200 Coulter and Shank Parts

AT2000

Task Procedures Illustrations

AP2707, HUB ASSEMBLY, 4 BOLT

BOM ID Qty Item No Description

1 1 AP2707 HUB ASSEMBLY, 4 BOLT 2 1 AP2703 HUB CAP, 1610

3 1 AP2706-1 HUB W/ CUPS, 4 BOLT, 5” BC, 3.62” PILOT, W/ZERK HOLE 3A 1 AP2075 BEARING CUP, LM 11910 3B 1 AP2524 BEARING CUP, LM 67010

4 1 AP2747 GREASE SEAL, 15235TB

5 1 AP2023 BEARING CONE, LM 67048

6 1 AP2024 BEARING CONE, LM 11949

7 4 AP2702 HEX CAP SCREW, 1/2”-20 X 1”, GRADE 5, PLATED

8 1 BP3072 GREASE ZERK, 1/4”-28

AM2799, ASSEMBLY, COULTER ARM WITH HUB & KNEE CASTING, HD

BOM ID Qty Item No Description

1 1 AM2799 ASSEMBLY, COULTER ARM WITH HUB & KNEE CASTING, HD

2 1 AM2743 CASTING, COULTER KNEE, HD, MACHINED WITH BUSHINGS

2A 2 AP2274 BUSHING, 1-17/32” OD X 1-3/8” ID” X 1” OAL

2B 1 AP2477-1 CASTING, COULTER KNEE, MACHINED

3 1 AM2796 SPRING CAP & GUIDE, HD COULTER

4 1 AM2797 COULTER ARM, HD

4A 1 AP2216 DECAL, BLU-JET, SMALL, 1-1/2” X 4”

5 1 AP2029 PIN, COTTER, 5/32” X 1-1/2”

6 1 AP2704 NUT, SPINDLE, 3/4”-16

7 1 AP2705 WASHER, SPINDLE, 1-1/2” X 13/16” X .134”

8 1 AP2881D SPRING, 2.472” OD X 5.875” OAL, .468 WIRE DIAMETER

9 1 BP3072 GREASE ZERK, 1/4”-28

10 1 BP3404 MACHINERY BUSHING, 2-1/8” OD X 1-3/8” ID X 10 GAUGE, PLATED

11 1 BP3405 SNAP RING, 1-3/8” EXTERNAL, 5160-137

AAM2730 COULTER, SUPER 1200, 23, 1 ROW

BOM ID Qty Item No Description

1 1 AAM2730 COULTER, SUPER 1200, 23” SHANK, 1 ROW

2 1 AM2799 COULTER ARM WITH HUB & KNEE CASTING, HEAVY DUTY

3 1 AM4424 COULTER SHANK, 23”

4 1 BP3162 PIN, ROLL, 3/8” X 2”, PLATED

5 1 BP3466 MACHINERY BUSHING, 2-1/2” X 1-3/4”X 10 GAUGE, STAINLESS STEEL

6 1 BP3519 PIN, ROLL, 3/8” X 2-1/2”

7 1 BP3534 PIN, ROLL, 7/32” X 2-1/2”

Pump Drive (32000009)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 32000009 PUMP DRIVE KIT, 32 TOOTH SPROCKET

2 1 AP2112 #50 STAINLESS CONNECTOR LINK

3 1 AP2442 SPROCKET, 5032 X, WITH HUB

4 1 AP2783 CHAIN, ROLLER, STAINLESS STEEL, #50, 94 PITCHES

5 1 BM3526 KEY, 3/8” X 3/8” X 1” (9,5 mm X 9,5 mm X 2,5 cm)

6 1 PKG00137 PACKAGE, PUMP DRIVE

6A 1 AM3513 BACKING PLATE, PUMP DRIVE

6B 1 AM3514 PUMP MOUNT

6C 1 AM3515 AXLE MOUNT, PUMP DRIVE

6D 1 AM3516 PUMP DRIVE WHEEL MOUNT

6D1 4 AP2049 WHEEL BOLT, 1/2”-20 X 1” (1,3 cm X 2,5 cm)

6E 1 AP2382 SPROCKET, IDLER, 15 TOOTH #50 CHAIN, WITH CLEVIS ADAPTER

6F 1 AP2472 DECAL, CAUTION, AVOID PUMP DAMAGE

6G 2 AP2697 BEARING, 1-1/2” WITH 4 BOLT FLANGE & LOCK COLLAR

6H 1 AP4240 WHEEL, 155/80R12, 4” BOLT CIRCLE (10,2 cm BOLT CIRCLE)

6H1 1 AP2374 RIM, 12” X 4” X 4”, WHITE, 12440 (30,5 cm X 10,2 cm X 10,2 cm)

6H2 1 AP2790 VALVE STEM, METAL

6H3 1 AP4241 TIRE, P155/80R12

6I 1 BP3001 NUT, HEX, 3/8”-16, GRADE 2, PLATED (9,5 mm)

6J 2 BP3002 WASHER, LOCK, 3/8”, PLATED (9,5 mm)

6K 1 BP3006 HEX CAP SCREW, 3/8”-16 X 1”, GRADE 5, PLATED (9,5 mm X 2,5 cm)

6L 4 BP3015 WASHER, FLAT, 3/8”, PLATED (9,5 mm)

6M 4 BP3034 NUT, HEX, 3/4”-10, GRADE 2, PLATED (19,1 mm)

6N 4 BP3035 WASHER, LOCK, 3/4”, PLATED (19,1 mm)

6O 8 BP3041 HEX CAP SCREW, 1/2”-13 X 2”, GRADE 5, PLATED (12,7 mm X 5,1 cm)

6P 12 BP3042 NUT, HEX, 1/2”-13, GRADE 2, PLATED (12,7 mm)

6Q 12 BP3043 WASHER, LOCK, 1/2”, PLATED (12,7 mm)

6R 2 BP3058 U-BOLT, 3/4”-10 X 7”W X 9”L (1,9 cm X 17,8 cm X 22,9 cm)

6S 1 BP3116 HEX CAP SCREW, 3/8”-16 X 3”, GRADE 5, PLATED (9,5 mm X 7,6 cm)

6T 1 BP3239 TENSIONER, RT1002

6U 4 BP3693 HEX CAP SCREW, 1/2”-13 X 4-1/2”, GRADE 5, PLATED (1,3 cm X 11,4 cm)

Single Piston Pump, NGP-7055 (CP2568)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 CP2568 PUMP, SINGLE PISTON, NGP-7055

2 4 BP3001 NUT, HEX, 3/8”-16, GRADE 2, PLATED (9,5 mm)

3 4 BP3002 WASHER, LOCK, 3/8”, PLATED (9,5 mm)

4 4 BP3005 HEX CAP SCREW, 3/8”-16 X 1-1/2”, GRADE 5, PLATED (9,5 mm X 3,8 cm)

5 1 CP2568 PUMP, SINGLE PISTON

Bottom Fill Plumbing Kit (32000005)

AT2000

Task Procedures Illustrations

Bottom Fill Plumbing Kit (32000005)

AT2000

BOM ID Qty Item No Description

1 1 32000005 BOTTOM FILL PLUMBING KIT, AT2000, 2’’ FILL (5,1 cm)

2 2 CP2040 TANK OUTLET FITTING 1/2” FPT (1,3 cm)

3 1 CP4042 HOODED VENT, 2” MPT POLY WITH SCREEN (5,1 cm)

4 1 CP4043 HOODED VENT, 2” MPT POLY WITH OUT SCREEN (5,1 cm)

5 6 CP2044 CLAMP, 2” WORM SCREW, FLANGE (5,1 cm)

6 6 CP2045 GASKET, EPDM, 2” FLANGE, (5,1 cm)

7 1 CP2046 TANK OUTLET FITTING, 2’’ FLANGED (5,1 cm)

8 1 CP2047 TEE, 2” FLANGE (5,1 cm)

9 1 CP2048 VALVE, BALL, 2”- 1-1/2’’ PORT- 2’’ MALE ADAPTER (5,1 cm - 3,8 cm 5,1 cm)

10 1 CP2049 VALVE, BALL, 2” - 1-1/2” PORT (5,1 cm - 3,8 cm)

11 1 CP2050 STRAINER, 2” FLANGE, LINE (5,1 cm)

12 1 CP2051 HOSE BARB, 2” FLANGE X 1-1/2” HOSE (5,1 cm X 3,8 cm)

13 1 CP2055 STRAINER SCREEN, 30 MESH, LS230

14 2 CP2056 HOSE BARB, 2” FLANGE X 2” HOSE (5,1 cm X 5,1 cm)

15 1 CP2069 HOSE, SITE GAUGE, 3/4” (1,9 cm)

16 1 CP2070 ELBOW, 90 DEGREE, 1/2” MP X 3/4” HOSE BARB, POLY (1,3 cm X 1,9 cm)

17 1 CP2071 HOSE BARB, 1/2” MP X 3/4” HOSE BARB, POLY (1,3 cm X 1,9 cm)

18 1 CP2235 CAP, 2” (5,1 cm)

19 2 CP2314 HOSE CLAMP, 1/2” - 1” TUBING, STAINLESS STEEL (1,3 cm - 2,5 cm)

20 2 CP2316 HOSE CLAMP, 1-1/4” - 2” TUBING, STAINLESS STEEL (3,2 cm - 5,1 cm)

21 2 CP2408 HOSE CLAMP, 2” - 2-1/2” TUBING, STAINLESS STEEL (5,1 cm - 6,4 cm)

22 1 CP2490 ELBOW, 90 DEGREE, 1-1/2”MP X 1-1/2”HOSE BARB, POLY (3,8 cm X 3,8 cm)

23 1 CP2532 HOSE, EPDM RUBBER, 1-1/2” (3,8 cm)

24 1 CP2550 TANK OUTLET FITTING, 2” (5,1 cm)

25 1 CP2590 HOSE, EPDM RUBBER, 2”, REINFORCED, 100# (5,1 cm)

26 2 BP3096

Task Procedures Illustrations

HEX CAP SCREW, 3/8”-16 X 2-1/2”, GRADE 5, PLATED (9,5 mm x 6,4 cm)

Jet Stream Liquid Assembly (AAM3353)

AT2000

Task Procedures Illustrations

AAM3353 JetStream Liquid Assembly, Tee-Jet Check, 1 Row

AAM3353, JETSTREAM LIQUID ASSEMBLY TEE-JET CHECK, 1 ROW

Orice Plate

Location

Washer part of nozzle cap (j)

Jet Stream Liquid Assembly (AAM3353)

AT2000

Task Procedures Illustrations

AAM3353 JETSTREAM LIQUID ASSEMBLY, TEE-JET CHECK, 1 ROW

BOM ID Qty Item No Description

1 1 AAM3353 JETSTREAM LIQUID ASSEMBLY TEE-JET CHECK, 1 ROW

2 1 AM3627 NOZZLE MOUNT, JETSTREAM, AT3000/ AT4000/ AT4600

3 1 BP3015 WASHER, FLAT, 3/8” (9,5 mm), PLATED

4 2 BP3050 WASHER, FLAT, 1/2” (12,7 mm), PLATED

5 2 BP3450 NUT, HEX, 3/8”-16, (9,5 mm) F594 GRADE 1

6 2 BP3451 WASHER, LOCK, 3/8” (9,5 mm), 18-8 STAINLESS STEEL

7 2 BP3454 HEX CAP SCREW, 3/8”-16 X 1-1/2” (9,5 mm x 10,2 mm), F593 GRADE 1

8 2 BP3455 NUT, HEX, 1/2”-13 (12,7 mm), F594 GRADE 1

9 2 BP3456 WASHER, LOCK, 1/2” (12,7 mm), 18-8 STAINLESS STEEL

10 2 BP3459 HEX CAP SCREW, 1/2”-13 (12,7 mm) X 2” (5,1 cm), F593 GRADE 1

11 2 BP3461 WASHER, FLAT, 5/8” (15,9 mm), 1-1/2” (10,2 cm) OD, 0.078” (2 mm), 18-8 STAINLESS STEEL

12 1 CM2305 JET STREAM MOUNTING ARM

13 2 CP2313 HOSE CLAMP, WORM GEAR, 1/4” (6,4 mm) - 5/8” (15,9 mm) TUBING, STAINLESS STEEL

14 1 CP2467 NOZZLE CAP, 25608-1-NYR

15 1 CP2488 DIAPHRAGM CHECK VALVE, DOUBLE SHANK, 3/4” (19 mm) HOSE

16 1 CP2534 HOSE, EVA, 3/8” (9,5 mm) BRAID JET STREAM

17 1 CP2537 STREAM STABILIZER-STAINLESS STEEL JET STREAM

18 1 CP2541 ORIFICE PLATE #4916-63 JET STREAM

19 1 CP2542 ORIFICE PLATE #4916-70 JET STREAM

20 1 CP2543 ORIFICE PLATE #4916-78 JET STREAM

21 1 CP2544 ORIFICE PLATE #4916-86 JET STREAM

22 1 CP2545 ORIFICE PLATE #4916-95 JET STREAM

23 1 CP2578 NOZZLE BODY, STRAIGHT WITH NUT, 3/8” (9,5 mm) HOSE, STAINLESS STEEL

24 1 CP2589 NOZZLE CAP, STAINLESS STEEL

25 1 CP5046 HOSE BARB INSERT, 3/8” (9,5 mm), STAINLESS STEEL

26 3 DP4086 CABLE TIE 11-3/8” (28,9 cm) STANDARD

Manifold Assembly 3/4” (1,9 cm) (32000010)

AT2000

Task Procedures Illustrations

CP2519, HOSE,

EPDM RUBBER

1”, 200# (2,5 cm)

CP2472, HOSE, EPDM RUBBER

3/4”, 200# (1,9 cm)

Manifold Assembly 3/4” (1,9 cm) (32000010)

AT2000

Task Procedures Illustrations

BOM ID Qty Item No Description

1 1 32000010 MANIFOLD ASSEMBLY, AT2000, 3/4’’ HOSE, 9 ROW (1,9 cm)

2 9 AM3628 BRACKET, MOUNTING, LIQUID TRUNK LINE

3 1 AP3709 ELBOW, 90 DEGREE, STREET, BRASS, 1/4” (6,4 mm)

4 9 AP3809 1-1/4” HOSE SUPPORT CLAMP, 3/8” BOLT (3,2 cm 9,5 mm)

5 9 BP3001 NUT, HEX, 3/8”-16, GRADE 2, PLATED (9,5 mm)

6 9 BP3002 WASHER, LOCK, 3/8”, PLATED (9,5 mm)

7 9 BP3006 HEX CAP SCREW, 3/8”-16 X 1”, GRADE 5, PLATED (9,5 mm X 2,5 cm)

8 1 BP3045 U-BOLT, 3/8”-16 X 6”W X 5”L, PLATED (9,5 mm X 15,2 cm X 12,7 cm)

9 1 CM2221 NH3 GAUGE HOLDER, TONGUE MOUNT

10 1 CP1999 GAUGE PROTECTOR, PIGTAIL

11 1 CP2190 ELBOW, 90 DEGREE, 1”MP X 1”HB, POLY (2,5 cm 2,5 cm)

12 1 CP2249 NIPPLE, 1”MP, POLY (2,5 cm)

13 1 CP2252 TEE, 1” FP, POLY (2,5 cm)

14 1 CP2296 PLUG, 1” MP, POLY (2,5 cm)

15 1 CP2308 HOSE BARB

16 2 CP2313 HOSE CLAMP, 1/4” - 5/8” TUBING, STAINLESS STEEL (0,6 cm - 1,6 cm)

17 24 CP2314 HOSE CLAMP, 1/2” - 1” TUBING, STAINLESS STEEL (1,3 cm - 2,5 cm)

18 1 CP2461 TEE, 3/4”HB X 3/4”HB X 3/4”HB, POLY (1,9 cm)

19 1 CP2468 TEE, 3/4”FP X 3/4”HB X 3/4”HB, POLY (1,9 cm)

20 1 CP2469 HOSE BARB, 3/4”MP X 1”HB, POLY (1,9 cm X 2,5 cm)

21 1 CP2470 TEE, 3/8”HB X 3/4”HB X 3/4”HB, POLY (1,9 cm)

22 1 CP2472 HOSE, RUBBER, 3/4”, 200# (1,9 cm)

23 3 CP2487 DIAPHRAGM CHECK VALVE, SINGLE SHANK, 3/4” HOSE (1,9 cm)

24 1 CP2489 REDUCER BUSHING 1-1/2’’MP X 1’’FP, POLY (3,8 cm X 2,5 cm)

25 1 CP2519 HOSE, RUBBER, 1”, 200# (2,5 cm)

26 1 CP2524 GAUGE, GLYCERIN FILLED

27 1 CP2534 HOSE, EVA, 3/8” BRAID JET STREAM (9,5 mm)

28 2 CP2660 NUT, HEX LOCK, 3/8”-16, NYLOCK (9,5 mm)

ABBREVIATIONS

NH3- ANHYDROUS AMMONIA MP- MALE PIPE THREAD FP- FEMALE PIPE THREAD HB- HOSE BARB SS- STAINLESS STEEL POLY- NONMETALLIC EVA- ETHYL VINYL ACETATE EPDM- ETHYLENE PROPYLENE DIENE MONOMER

Manifold Assembly 3/4” (1,9 cm) (32000010)

AT2000

Task Procedures Illustrations

Manifold Assembly 3/4” (1,9 cm) (32000010)

AT2000

Task Procedures Illustrations

CP2308

Lighting Kit (41000044)

AT2000

Task Procedures Illustrations

Lighting Kit (41000044)

AT2000

BOM ID Qty Item No Metric Description

1 1 41000044 LIGHTING KIT, AT2000, US

2 2 AM3409 TUBE, LIGHT BRACKET, 3’5-7/8” (1,1 M)

3 1 AM3415 LIGHT BRACKET, FRONT, LEFT-HAND

4 1 AM3417 EM5977 (3/16” A1011 CS TYPE B) (5 MM)

5 2 AM3418 SHIELD, LIGHT BRACKET

6 2 AM3421 LIGHT BRACKET, SIDE MOUNT

7 2 AM3422 LIGHT BRACKET, SIDE MOUNT BAR

8 2 AM3429 LIGHT MOUNT

9 1 AM3715 BACKING PLATE, LIGHT KIT

10 1 AP2542 SMV SIGN (SLOW MOVING VEHICLE)

11 1 AP2544 SMV MOUNTING SPADE

12 4 AP2547 DECAL, REFLECTOR, YELLOW, 2” X 9” (5,1 CM X 22,9 CM)

13 4 AP2548 DECAL, REFLECTOR, RED, 2” X 9” (5,1 CM x 22,9 CM)

14 4 AP2551 DECAL, FLUORESCENT, RED-ORANGE, 2” X 9” (5,1 CM x 22,9 CM), NON-REFLECTIVE

15 1 AP2829 DUST CAP

16 1 AP3142 ELECTRICAL HARNESS, 10’ (3M) MAIN 5-WIRE, 7 PIN & DUST CAP

17 1 AP3155 ELECTRICAL HARNESS, 17’ (5.2M), 2 POST, 5-WIRE

18 6 AP3551 GROMMET, OVAL, MODEL 60

19 2 AP4312 LAMP, LED, OVAL, STOP TURN & TAIL, RED

20 4 AP4415 LAMP, LED, OVAL, TURN SIGNAL, AMBER, LED

21 4 BP3005 HEX CAP SCREW, 3/8”-16 X 1-1/2”, GRADE 5, PLATED (9,5 MM X 3,8 CM)

22 8 BP3006 HEX CAP SCREW, 3/8”-16 X 1”, GRADE 5, PLATED (9,5 MM X 2,5 CM)

23 2 BP3053 NUT, HEX, 1/4”-20, GRADE 2 (6,4 MM)

24 2 BP3055 WASHER, FLAT, 1/4”, PLATED (6,4 MM)

25 2 BP3118 HEX CAP SCREW, 3/8”-16 X 5”, GRADE 5, PLATED (9,5 MM X 12,7 CM)

26 2 BP3233 HEX CAP SCREW, 1/4”-20 X 3/4”, GRADE 5, PLATED (6,4 MM X 1,9 CM)

27 4 BP3300 U-BOLT, 5/8”-11 X 2-1/2” X 4”, PLATED (15,9 MM X 6,4 CM X 10,2 CM)

28 8 BP3375 NUT, HEX LOCK, 5/8”-11, NYLOCK (15,9 MM)

29 2 BP3644 NUT, HEX LOCK, 5/16”-18, TOP LOCK (8 MM)

30 2 BP3691 HEX CAP SCREW, 5/16”-18 X 3/4”, GRADE 5, PLATED (7,9MM X 1,9 CM)

31 8 BP3736 U-BOLT, 3/8”-16 X 2”W X 3”L, PLATED (9,5MM X 5,1CM X 7,6 CM)

32 30 CP2660 NUT, HEX LOCK, 3/8”-16, NYLOCK (9,5 MM)

Task Procedures Illustrations

Assembly (Shipping Assembly)

AT2000

Task Procedures Illustrations

1. Remove all shipping restraints from assembly.

2. Connect toolbar to tractor before unfolding wings.

3. Connect hydraulic hoses to tractor and unfold wings.

4. Raise center section and wings.

Assembly (Cylinder Depth Collars)

AT2000

1. Raise main frame and install all the depth collars except the 4” (10 cm) on the lift cylinders.

Task Procedures Illustrations

2. Insert (a) (BP3510) 1” x 10” (2,5 cm x 25,4 cm) hitch pin in main frame and wing assembly to lock the wing down during assembly.

3. Secure pin with (b) (BP3500) 3/16” (4,8 mm) hair pin clip.

BP3510

BP3500

Assembly (Transport Chain Kit AAM2422)

AT2000

Task Procedures Illustrations

BP3511

AP2150

BM3498

BP3051

1. Insert (b) (BM3498) safety chain bushing into (a) (AP2150) transport chain.

2. Raise assembly to bottom hole of hitch and insert (c) (BP3051) 1” x 6” (2,5 cm x 15,2 cm) hitch pin through bushing. Secure pin with (d) (BP3511) 3/16” x 1-3/4” (4,8 mm x 4,4 cm) cotter pin.

Assembly (Hitch And Utility Plate)

AT2000

Task Procedures Illustrations

1. Remove hydraulic hoses from hose holder and place above wire hose holder.

2. Remove 3/4” (19,1 mm) hex

lock nuts from tongue connector. Place (a) (AM3706) utility plate

on two 3/4” (19,1 mm) hex cap

screws. Secure plate with 3/4”

(19,1 mm) hex nuts.

3. Place (b) (AP2850) Black perfect hitch CAT. lll on forks of utility plate. Insert (c) (BP3500) 3/16” (4,8 mm) hair pin clip to secure hitch.

4. Insert hydraulic hoses through utility plate and hose holder.

AP2850

NOTE:

AM3706

shipping positions.

BP3500

AM3706

3/4” (19,1 mm) hex

lock nuts

Assembly (Manual Holder)

AT2000

Task Procedures Illustrations

1. Mount (a) (AP4254) Black manual holder to tongue with (b) (BP3006) 3/8” x 1” (9,5 mm x 2,5 cm) hex cap screws and (c) (CP2660) 3/8” (9,5 mm) hex lock nuts, Nylock.

CP2660

BP3006

AP4254

CP2660

Assembly (Hose End Holder AAM2398)

AT2000

Task Procedures Illustrations

AAM2398

1. Mount (b) (AM3425) 2 hose holder bracket to left-hand tongue with (c) (BP3045)

3/8” x 6”W x 5”L (9,5 mm x

15 ,2 cm x 12,7 cm) u-bolts and (d) (CP2660) 3/8” (9,5 mm) hex lock nuts, Nylock.

BP3045

AM3425

CP2660

Assembly (Extension Wings)

AT2000

Task Procedures Illustrations

AAM4873

AAM4876

AAM4873

1. Attach (a) (AM4873) 34” (86 cm) wing extension kits to primary wings with (b) (BP3139) 3/4” x

2” (19,1 mm x 5,1 cm) hex cap

screws and (c) (BP3296) 3/4”

(19,1 mm) hex lock nuts, Nylock.

2. Attach (d) (AM4876) 24” (70 cm) wing extension kits to main frame with (b) (BP3139) 3/4” x

2” (19,1 mm x 5,1 cm) hex cap

screws and (c) (BP3296) 3/4”

(19,1 mm) hex lock nuts, Nylock.

BP3296

BP3139

AAM4876

AAM4873

BP3296

BP3139

Assembly (Mounting Gauge Wheels 33000112)

AT2000

NOTE:

Consult row spacing pages for measurements

NOTE:

Left-hand and right-hand as viewed

from the rear

NOTE:

Adjust

gauge wheel tire after rows are mounted. Tire should be centered with the blade.

Task Procedures Illustrations

1. Place (a) (AM3626) gauge wheel mounting on tractor side of primary wing.

2. Attach mounting with (b)

(BP3356) 1/2” x 7”W x

8-1/4”L (12,7 mm x 17,8 cm x 21 cm) u-bolts, (c) (BP3043) 1/2” (12,7 mm) lock washers and (d) (BP3042) 1/2” 12,7 mm) hex nuts.

3. Insert (e) (BP3300) 5/8” x

2-1/2” x 4” (15,9 mm x 6,4 cm

x 10,2 cm) u-bolts into mounting plate and place (f) (BP3039)

5/8” (15,9 mm) lock washers

and (g) (BP3038) 5/8” (15,9 mm) hex nuts on u-bolts. Insert (h)

(AM3546) left-hand or (i) (AM3548) right-hand gauge wheel assembly

through u-bolts. Extend assembly up 8” (20,3 cm) and

tighten 5/8” (15,9 mm) hex nuts.

Gauge wheels will require

adjustment in the eld.

4. Mount gauge wheel tire.

BP3038

BP3300

BP3039

BP3043

BP3356

AM3626

AM3546

BP3042

Right-hand Gauge wheel (AM3548)

Assembly (Hose Holders)

AT2000

Task Procedures Illustrations

1. Attach (a) (AM4015) closed loop hose retainers to frame with (b) (BP3335) 3/8” x 7”W x 8”L (9,5 mm x 17,8 cm x 20,3 cm) u-bolts. Secure with (c) (BP3002) 3/8”

(9,5 mm) lock washers and (d) (BP3001) 3/8” (9,5 mm) hex nuts.

BP3335

AM4015

BP3001

BP3002

Coulter Assembly

AT2000

Task Procedures Illustrations

Preparing coulters for mounting

BP3534

BP3519

1. Remove hex cap screws from hub (a) (AM2799) coulter arm with hub and knee casting assembly.

2. Place (AP2840) 20” (51 cm) smooth coulter blade on coulter assembly and replace hex cap screws.

3. Install (c) (BP3466) 2-1/2” OD x 1-3/4” ID, (6,4 cm x 4,5 cm) 10 GA, 18-8 SS machinery bushing over (d) (AM4424) 23” (58 cm) coulter shank weldment.

4. Insert the 23” (58 cm) coulter shank into coulter assembly. Start (e) (BP3519) 3/8” x 2-1/2”

(9,5 mm x 6,4 cm) roll pin in

base of coulter shank. Insert the (f) (BP3534) 7/32” x 2-1/2” (5,6 mm x 6,4 cm) roll pin in

the end of the 3/8” (9,5 mm) roll

pin and drive both pins together. Leave an equal amount of pin on each sides of the shank.

5. Install the (g) (BP3162) 3/8”

x 2” (9,5 mm x 5,1 cm) roll

pin through the shank weldment top hole.

Installing roll pin in shank

AP2799

BP3466

AP2840

AM4424

BP3534

BP3519

BP3162

AAM2728

Super 1200 coulter 1 row (Blade not part of bundle.)

Assembly (Flatbacks)

AT2000

Task Procedures Illustrations

NOTE:

Consult row spacing pages for measurements

1. Level wings with center section and mark out row spacings from center.

2. Install (a) (AM4425) 7” x 7” (17,8 cm X 17,8 cm) centered

atback brackets on toolbar

with (b) (BP3356) 1/2” x 7” x 8/1/4” (12,7 mm x 17,8 cm x 21 cm) u-bolts. Secure with (c) (BP3043) 1/2” (12,7 mm) lock washers and

(d) (BP3042) 1/2” (12,7 mm)

hex nuts.

3. Install (e) (BP3229) 1/2” x 2-1/2” (12,7 mm x 6,4 cm) carriage bolts. Place (d) and (c) on bolts. Do not

tighten.

4. Attach (f) (AM3712) atback extension with (b) (BP3356)

1/2” x 7” x 8/1/4” (12,7 mm x

17,8 cm x 21 cm) u-bolts. Secure with (c) (BP3043) 1/2” (12,7 mm) lock washers and

(d) (BP3042) 1/2” (12,7 mm)

hex nuts.

BP3043

BP3042

AM4425

BP3043

BP3042

BP3229

BP3043

BP3126

5. Mount atback with (g)

(BP3126) 1/2” x 1-1/2”

(12,7 mm x 3,8 cm) hex cap screws and (h) (BP3704) 1/2” (12,7 mm) nylon, lock nuts.

BP3042

BP3229

BP3356

BP3043

AM3712

BP3704

6. Install (e) (BP3229) 1/2” x 2-1/2” (12,7 mm x 6,4 cm) carriage bolts. Place (d) and (c) on bolts. Do not

tighten.

Assembly (Coulter Mounting)

AT2000

Task Procedures Illustrations

1. Insert coulter shank into the mounting and allow assembly to rest on shank roll pin.

2. Insert (a) (BP3229) 1/2”-13 x 2-1/2” (12,7 mm x 6,4 cm) carriage bolt into top hole of bracket. Push coulter shank assembly back into the bracket and insert the bottom carriage bolt. Place (b) (BP3043) 1/2” (12,7 mm) lock washer and

hex nut on each carriage bolt. Do not tighten at this

point.

3. Raise coulter shank assembly in bracket and place a 3”

(8,9 cm) spacer between the

roll pin and the top of the bracket. Tighten the 1/2” (12,7 mm) hex nuts. This height is a starting

point.

BP3042

BP3043

BP3229

Assembly (Liquid Injection)

AT2000

Task Procedures Illustrations

JetStream Assembly

Assembly (Liquid Injection)

AT2000

Task Procedures Illustrations

Clear liquid injection parts

1. JetStream Clear Liquid injection (AAM3353)

BM3455

BP3456

CM2305

BP3459

BP3050

CP2488

BP3459

BP3456

BP3455

CP5046

3/8” PVC hose not pictured

CP2467

CP2534

CP2313

a. BP3459 2 Hex cap screw, 1/2”-13, x 2”, F593 GR 1 CW (12,7 mm x 5,1 cm) b. BP3455 2 Nut, hex, 1/2”-13, F594 GR 1 CW (12,7 mm) c. BP3456 2 Washer, Lock, 1/2”, 18-8 SS (12,7 mm) d. BP3050 2 Washer, at, 1/2”, Plated (12,7 mm) e. CM2305 1 Jet Stream mounting arm f. CP2313 2 Stainless steel hose clamp 5/8”-1” (0,6 cm - 1,6 cm) g. CP2467 1 Nozzle cap, 25608-1-NYR h. CP5046 1 Hose barb insert, 3/8” (9,5 mm) hose Stainless Steel i. CP2534 5 3/8” (9,5 mm) PVC 250# PSI hose Jet Stream j. CP2488 1 Diaphragm check valve, double shank 3/4” (1,9 cm) hose k. DP4086 3 Cable Tie 11-3/8” (28,9 cm) standard (Not pictured)

Attaching injection mounting brackets

Washer part of nozzle cap (j)

2. Place (e) (CM2305) Jet Stream mounting arm on coulter arm. Place (d) (BP3050) 1/2” plated (12,7 mm) at washer on (a) (BP3459) 1/ 2” x 2” (12,7 mm x 5,1 cm) hex c ap scr ew into coulter arm slotted hole through mounting arm. Place (c) (BP3456) 1/2” (12,7 mm) lock washer and (b) (BP3455) 1/2” (12,7 mm) hex nut on hex cap screw next to blade.

BP3455

BP3456

BP3457

BP3459

Assembly (Liquid Injection)

AT2000

Task Procedures Illustrations

Attaching injection mounting brackets

Nozzle assembly

parts

Nozzle body

assembly

NOTE:

Consult rate chart

for orice

size

1. Raise mounting arm and insert (a) (BP3459) 1/2” x 2” (12,7 mm x 5,1 cm) hex cap screw blade side into coulter arm slotted hole through mounting arm. Place (d) (BP3050) 1/2” (12,7 mm)

at washer, (c) (BP3456) 1/2”

(12,7 mm) lock washer on hex cap screw. Raise mounting arm and secure with (b)

(BP3455) 1/2” (12,7 mm) hex nut.

2. Nozzle Assembly a. CP2313 1 Stainless steel hose clamp 5/8”-1” (0,6 cm -1,6 cm) b. CP2578 1 Straight nozzle body with/nut,

3/8” (9,5 mm)

hose, SS c. CP2537 1 Stream stabilizer -SS d. Orice plate:

CP2541 1 #4916-63 CP2542 1 #4916-70

CP2543 1 #4916-78 CP2544 1 #4916-86 CP2545 1 #4916-95 f. CP2589 1 Nozzle cap, SS

3. Place JetStream nozzle mount in vise. Insert (b) (CP2578) straight nozzle body into (e) (BP3461) 5/8”,

1-1/2” OD, 0.78, (15,9 mm; 3,8 cm) 18-8 SS, at washer.

Insert into nozzle mount. Place second (e) (BP3461)

5/8”, 1-1/2” OD, 0.78 (15,9 mm;

3,8 cm) 18-8 SS, at washer

over threads of nozzle assembly, center assembly on sl ott ed hole and secure with nozzle nut.

Nozzle assembly should be

aligned with blade after coulter assembly is complete.

4. Place orice plate (d) into

(f) (CP2589) nozzle cap. Insert (c) (CP2537) stream stabilizer-SS into nozzle cap. Install assembly into nozzle body.

BP3050

BP3456 BP3455

JetStream nozzle mount

BP3461 Machinery

bushing

Nozzle nut

BP3459

CP2313

CP2578

CP2537

Orice plate

CP2589

Assembly (Liquid Injection)

AT2000

NOTE:

Rotate rear of nozzle mount down before securing

Task Procedures Illustrations

Jet Stream mounting bracket parts

AM3627

1. a. AM3627 1 Nozzle mount, JetStream b. BP3450 2 Nut, Hex, 3/8”-16, F594 GR 1 (9,5 mm)

c. BP3451 2 Washer, Lock, 3/8”, 18-8 SS (9,5 mm) d. BP3454 2 3/8”-16 x 1-1/2” (9,5 mm x 3,8 cm) hex cap screw, F593 GR 1 e. BP3015 1 Washer, at, 3/8”, Plated (9,5 mm)

2. Mount (a) (AM3627) JetStream nozzle mount to JetStream mounting arm with two (d) (BP3454) 3/8” x

1-1/2” (9,5 mm x 3,8 cm) hex cap screws, F594 GR 1.

Secure each hex cap screws with (e) (BP3015) 3/8” (9,5 mm)

at washers, (c) (BP3451) 3/8” (9,5 mm) lock washers, 18-8 SS

and (b) (BP3450) 3/8” (9,5 mm)

hex nuts, F594 GR 1.

3. Push assembly down. Secure

Attaching PVC hose

to assembly

with (e) (BP3015) 3/8” (9,5 mm)

at washers, (c) (BP3451) 3/8” (9,5 mm) lock washers 18-8 SS and (b) (BP3450) 3/8”-16 (9,5 mm) hex nuts F594 GR 1.

BP3454

BP3451

BP3015

BP3450

CP2534

CP2313

4. Cut lengths from bulk (CP2534) 3/8” (9,5 mm) PVC 250# psi hose as needed. Push hose over hose barb and secure with (CP2313) stainless steel hose clamp 5/8”-1” (0,6 cm - 1,6 cm).

Assembly (Hose Support Clamps)

AT2000

NOTE: Do not tighten hose support clamps until hoses are inserted and adjusted

Task Procedures Illustrations

1. Remove 1/2” (1,3 cm) hex nut and lock washer from top

carriage bolt of each atback.

Install (a) (AM3628) liquid trunk line mounting bracket over carriage bolt. Replace 1/2” (1,3 cm) lock washer and hex nut.

2. Attach (b) (AP3809) 1-1/4” (3,2 cm) hose support clamp to (a) with (c) (BP3006) 3/8” x

1” (9,5 mm x 2,5 cm) hex cap

screw, (d) (BP3002) 3/8” (9,5 mm) lock washer, and (e) (BP3001)

3/8” (9,5 mm) hex nut,

AP3809

AM3628

BP3006

AP3809

BP3002

BP3001

BP3006

AM3628

BP3001 BP3002

AP3809

Manifold Assembly 3/4” (1,9 cm) (32000010)

AT2000

Task Procedures Illustrations

CP2519, HOSE,

EPDM RUBBER

1”, 200# (2,5 cm)

NOTE:

Allow extra hose

in hinge areas

to avoid

kinking of hose

CP2472, HOSE, EPDM RUBBER

3/4”, 200# (1,9 cm)

NOTE:

Allow extra hose

in hinge areas

to avoid

kinking of hose

Assembly (Manifold Liquid Injection)

AT2000

CP2314

CP2488

CP2313

Task Procedures Illustrations

NOTE:

Allow extra hose

in hinge areas

to avoid

kinking of hose

NOTE:

Start with

the end row.

Complete end row assembly.

Secure end

row with cable ties.

Pull hose to next row

and cut hose.

1. Work hose down toolbar frame through hose retainers and hose support clamps.

2. Cut and complete each row

assembly before cutting the next

row.

Cut 3/4” (1,9 cm) hose at each

row. Place (a) (CP2314) 1/2” -

1” (1,3 cm - 2,5 cm) worm gear hose clamp over

each end of the 3/4” (1,9 cm)

hose. Insert (b) (CP2488)

diaphragm check valve, double

shank 3/4” (1,9 cm) hose into each end of the 3/4” (1,9 cm)

hose. Secure with worm gear hose clamps.

3. Secure 3/4” (1,9 cm) hose to row (AP3809) 1-1/4” (3,2 cm) hose support clamp with (d)

(DP4086) 11-3/8” (28,9 cm)

cable ties.

4. Trim hose on last rows and place (a) (CP2314) 1/2” - 1” (1,3 cm - 2,5 cm) worm gear hose clamp over end of the

3/4” (1,9 cm) hose. Install

(e) (CP2487) diaphragm check valve single shank, 3/4”

(1,9 cm) hose. Secure with

worm gear clamp.

CP2314

Hose support clamp

DP4086

Hose supports

AP3809

5. Attach (CP2534) 3/8” (9,5 mm)

PVC 250# psi hose to check

valve assembly with (c)

(CP2313) stainless steel hose

clamp 1/4”-5/8” (6,4 mm - 1,6 cm).

Cable ties

CP2314

CP2487

CP2313

CP2487

CP2313

CP2534

CP2313

Assembly (Manifold Liquid Injection)

AT2000

Task Procedures Illustrations

NOTE:

Allow enough EVA

hose for lowering and raising frame

CP2524

CP1999

AP3709

CP2308

CP2470

CP2313

CP2314

CP2534

CP2313

CP2660

BP3045

1. Tape pipe threads on (a) (AP3709)

1/4” (6,4 mm) 90 degree street

elbow and install in (b) ( cm2221) NH3 tongue mount gauge holder.

2. Tape pipe threads on (c) (CP2308) hose barb and install in (b)

(CM2221) NH3 tongue mount

gauge holder.

3. Attach (b) to left-hand tongue tube with (d) (BP3045) 3/8” x 6”W

x 5”L (9,5 mm x 15,2 cm x 12,7 cm)

u-bolt and (e) (CP2660) 3/8” (9,5 mm) hex lock nuts.

4. Tape threads of (f) (CP1999) pigtail gauge protector and install in (a).

5. Place two drops of any clear oil in top opening of (f).

6. Tape threads of (g) (CP2524)

glycerin lled gauge and install

in top port of pigtail gauge protector.

7. Cut 3/4” (1,9 cm) hose between

center rows and place (i) (CP2314) worm gear hose clamps 1/2”-1” (1,3 cm - 2,5 cm) on each hose end.

8. Insert (j) (CP2470) 3/8HB - 3/4HB -

- 3/4HB (9,5 mm - 1,9 cm - 1,9 cm) tee into 3/4” (1,9 cm) hose. Point

3/8HB end up. Tighten worm gear clamps.

9. Place (h) (CP2313) worm gear

hose clamp 1/4” - 5/8” (0,6 cm 1,6 cm) on (k) (CP2534) 3/8”

(9,5 mm) EVA hose. Install hose

on tee. Tighten worm gear clamp. Extend EVA hose to (c).

10. Place (h) (CP2313) worm gear hose clamp 1/4” - 5/8” (0,6 cm 1,6 cm) on (k) (CP2534) 3/8”

(9,5 mm) EVA hose. Install on

(c). Tighten worm gear clamp.

NOTE:

Left-hand and right-hand as viewed

from the rear

Assembly (Pump Drive)

AT2000

Task Procedures Illustrations

1. Attach (a) (AP2697) 1-1/2” (3,8 cm)

Sq. 4 bolt ange & lock collar

bearings to (b) (AM3515) axle pump drive mount with (c) (BP3041) 1/2” x 2” (1,3 cm x 5,1 cm) hex cap screws, (d)

(BP3043) 1/2” (1,3 cm) lock

washers and (e) (B3042) 1/2” (1,3 cm) hex nuts.

2. Pre-assembly the pump drive

on the oor or bench.

Attach (b) (AM3515) axle pump mount to (f) (AM3514) pump mount with (g) (AM3513) pump backing plate, (h) (BP3693)

1/2” x 4-1/2” (1,3 cm x 11,4 cm)

hex cap screws, (d) (BP3043) 1/2” (1,3 cm) lock washers and (e) (BP3042) 1/2” (1,3 cm) hex nuts.

BP3042

BP3043

AM3513

AM3515

BP3693

AP2697

BP3041

BP3042

AM3515

AM3514

3. Apply anti-seize inside bearings and on end of wheel mount shaft. Install (j) (AP2442) 5032 x sprocket on shaft. Insert (i)

(AM3516) pump drive wheel

mount into pillow bearings. Place lock collars on shaft while inserting.

Do not secure lock collars until wheel is centered on

drive tire.

4. Position the sprocket 3.5”

(8.89 cm) from wheel plate.

Insert (k) (BM2526) 3/8” x

3/8” (9,5 mm x 9,5 mm) key.

3.5”

(8.89 cm)

AP2442

AM3516

This is a starting point.

Adjust sprocket when chain

is installed.

BM2526

Assembly (Pump Drive)

AT2000

BP3035

BP3034

Task Procedures Illustrations

BP3052

5”

(12,7 cm)

1. Attach chain or lifting strap to pump assembly.

2. Raise assembly and mount to rear frame extension 5” (12,7 cm) from end of extension to mounting plate. Insert (a) (BP3052) 3/4” x

7”W x 9”L (1,9 cm x 17,8 cm x 22,9 cm) u-bolts.

Secure with (b) (BP3035) 3/4”

(1,9 cm) lock washers and (c)

(BP3034) 3/4” (1,9 cm) hex nuts.

Assembly (Chain Tensioner)

AT2000

BP3001

Task Procedures Illustrations

BP3002

BP3015

AP2382

BP3239

BP3002

BP3006

BP3116

NOTE:

Flat washers

are used to align the sprocket with the chain.

1. Place (b) (BP3002) 3/8” (9,5 mm) lock washer and (c) (BP3006) 3/8”-

16 x 1” (9,5 cm x 2,5 cm) hex

cap screw into tension arm mounting bracket.

Flat washers

2. Install (g) (BP3239) tensioner

RT 1002 on 3/8” (9,5 mm) hex

cap screw and tighten.

3. Insert (e) (BP3116) 3/8”-16 x 3”

(9,5 mm x 7,6 cm) hex cap screw

through (f) (AP2382) sprocket,

idler 15T # 50 chain, w/clevis

adapter, (d) (BP3015) 3/8” (9,5 mm)

at washers and tensioner.

Secure with (b) (BP3002) 3/8”

(9,5 mm) lock washer and (a)

(BP3001) 3/8” (9,5 mm) hex nut.

BP3002

BP3006

Assembly (Pump Mounting)

AT2000

1. Place the pump on the pump mounting and secure with bolts included with pump.

• 3/8” x 1-1/2” (9,5 cm x 3,8 cm)

hex cap screws,

• 3/8” (9,5 cm) lock washers

• 3/8” (9,5 cm) hex nuts)

Task Procedures Illustrations

2. Remove plug and replace with vented plug included with pump.

Vented Plug

Assembly (Pump Drive Chain)

AT2000

1. Place (a) ( AP2783) roller chain,

SS, #50, 94 pitch over pump

sprocket, tensioner and around wheel drive sprocket.

2. Connect chain together with (AP2112) connector

link #50.

3. Align chain on sprockets. Spin wheel to assure alignment and tighten tension arm mounting.

Task Procedures Illustrations

15/16” (2,38 cm)

Hex Nut

3/8” (9,5 cm)

Hex Cap Screw

4. Secure lock collars and set screw on large sprocket.

5. Loosen 3/8” (9,5 cm) hex cap

screw at the rear of the tensioner. Place a 15/16” (2,38 cm) wrench on the hex nut on the tensioner. Adjust the arm up until the center mark aligns with center mark on the arm. This is a starting point further adjustment may be needed

later.

Lock collars

Set screw

Center mark arm

Center Mark

6. Tighten 3/8” (9,5 cm) hex nut at the rear of the tensioner bracket to lock adjustment in position.

Assembly (Pump Drive Wheel)

AT2000

Task Procedures Illustrations

AP4240

3/4” (1,9 cm)

hex nuts

1. Raise toolbar if wheel will not clear tractor tire.

2. Remove wheel bolts 1/2” x 1” (1,3 cm x 2,5 cm) from pump

drive wheel mounting.

3. Attach (a) (AP4240) 155/80R12, 4” (10,2 cm) wheel to pump drive mounting.

4. Align assembly with drive tire

and secure 3/4” (1,9 cm) hex nuts

on mounting bracket.

Assembly (Top Port Pump Fittings)

AT2000

1. Apply sealant to (a) (CP2489) threads, 1-1/2” MP x 1” FP (3,8 cm x 2,5 cm) poly reducer bushing. Install in pump top port. Apply sealant to (b) (CP2249) 1” (2,5 cm) poly close nipple install in (a). Apply sealant to (c) (CP2252) 1” (2,5 cm) poly FP tee install on (b). Apply sealant to (d) (CP2296) 1” (2,5 cm) poly pipe plug, install in end of (c). Apply sealant to (e) (CP2190) 1”

MPTx 1” HB (2,5 cm X 2,5 cm) 90 degree tting, install in (c).

Place (f) (CP2314) 3/4” -1-1/2” (1,3 cm - 2,5 cm) worm gear hose clamp over (g) (CP2519) 1” (2,5 cm) suction hose and install on (e). Tighten worm gear clamp.

2. Extend (g) suction hose to (h) (CP2469) 3/4” MP-1” HP

(1,9 cm x 2,5 cm) poly coupler

and place (f) (CP2314) 3/4” -1-1/2” (1,3 cm - 2,5 cm) worm gear hose clamp over hose. Push hose on (h) and secure with

worm gear clamp.

Task Procedures Illustrations

CP2190

CP2249

CP2489

CP2252

CP2296

CP2314

CP2519

CP2314

CP2469

Assembly (Pump Fitting)

AT2000

Task Procedures Illustrations

CP2490

CP2532

CP2316

1. Place sealant on (a) (CP2490) 1-1/2” MP x 1-1/2” (3,8 cm x 3,8 cm)

HB 90 degree elbow. Install in

bottom port of pump. Rotate elbow toward frame. Place (b) (CP2316)

1-1/2” - 2” (3,2 cm-5,1 cm) worm gear

hose clamp over (c) (CP2532) 1-1/2”

(3,8 cm) rubber 150# hose. Install

on hose barb elbow. Secure hose with worm gear clamp.

Assembly (Lighting Kit)

AT2000

Light Kit Assembly

NOTE:

Left-hand and right-hand as viewed

from the rear

1. Position (a) (AM3715) backing

plate over bottom ll plumbing

hose.

Task Procedures Illustrations

AM3409

AM3715

BP3375

AM3409

BP3300

2. Insert (b) (AM3409) light brackets into frame in front of the backing plate.

3. Insert (c) (BP3300) 5/8” x

2-1/2” x 4” (15,9 mm x 6,4 cm x

10,2 cm), u-bolts through frame, over tubes and into backing plate.

4. Install (d) (BP3375) 5/8” (15,9 mm) hex lock nuts, Nylock on each u-bolt. Do not tighten until tubes

are in position.

5. Position light brackets 28-3/4” (73 cm) from the frame to the end of the tubes.

6. Tighten all hex cap screws.

7. Extend a wire from the end of the light tube to the center of frame. Tape the Amber light ends to the wire and pull through the tube.

8. Pull the Red wire end through the hole in the center of tube.

28-3/4”

9. Repeat on the opposite side.

Assembly (Lighting Kit)

AT2000

Light Kit Assembly

NOTE:

Left-hand and right-hand as viewed

from the rear

AM3415

Task Procedures Illustrations

1. Install (a) (AM3422) side mount bar light bracket to end of tube with (b) (BP3736) 3/8”

x 2” W x 3” L (9,5 mm x 5,1 cm

x 7,6 cm), u-bolts and (c) (CP2660) 3/8” (9,5 mm) hex lock nuts, Nylock.

2. Attach (d) (AM3421) side mount light bracket to (a) with (e) (BP3006) 3/8” x

1” (9,5 mm x 2,5 cm) hex

cap screws in the bottom holes of (a). Secure with (c) (CP2660)

3/8” (9,5 mm) hex lock nuts,

Nylock.

3. Insert (f) (BP3005) 3/8”

x 1-1/2” (9,5 mm x 3,8 cm),

grade 5, hex cap screws in top two holes of (a). Place

(g) (AM3417) front right-

hand light bracket and (h)

(AM3415) left-hand light

bracket over hex nuts. Secure with (c) (CP2660)

3/8” (9,5 mm) hex lock nuts,

Nylock.

4. Attach (i) (AM3429) light mount to tube with (b)

(BP3736) 3/8” x 2”W x 3”L

(9,5 mm x 5,1 cm x 7,6 cm)

u-bolts and (c) (CP2660)

3/8” (9,5 mm) hex lock nuts,

Nylock. Position light mount 10-3/4” (27,33 cm) from the side of the frame to light mount.

AM3421

AM3417

BP3736

AM3422

CP2660

BP3005

CP2660

BP3006

10-3/4”

BP3736

AM3429

CP2660

Assembly (Lighting Kit)

AT2000

Task Procedures Illustrations

Light Kit Assembly

1. Insert (a) (AP3551) oval grommets into mountings.

2. Insert (b) (AP4312) Red lamp into inside grommets. Attach wiring harness connector.

3. Insert (c) (AP4415) Amber lamps into outside brackets. Attach wiring harness connectors.

4. Attach (d) (AM3418) light shield bracket to light assembly with (e) (BP3006) 3/8” x 1” (9,5 mm 2,5 cm) hex cap screws and (f)

(CP2660) 3/8” (9,5 mm) hex

lock nuts, Nylock.

5. Insert (g) (BP3118) 3/8” x

5” (9,5 mm x 12,7 cm) hex

cap screw through tractor side hole and secure with (f) (CP2660) 3/8” (9,5 mm)

hex lock nuts, Nylock.

6. Attach (h) (AP2548) 2” x 9”

(5,1 cm x 22,9 cm) Red reector below the Red

lamp and above the Amber

AP4415

AM3418

BP3118

CP2660

AP3551

BP3006

AP4312

7. Attach (i) (AP2551) 2” x 9”

(5,1 cm x 22,9 cm) Red-Orange reector below the Red reector and below

the Amber lamp.

8. Install (j) (AP2547) 2” x 9”

(5,1 cm x 22,9 cm) Yellow reector above the

tractor side Amber lamps and on the side of the main

AP2547

AP2548

AP2551

Thurston BLU-JET AT2000 Assembly And Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual