THUNDER TIGER Cloud Dancer 60 ARF Assembly Manual

1

Thunder Tiger Cloud Dancer 60 ARF (TTR4559)

Distributed in North America by Ace Hobby Distributors,Inc.• 2682 Walnut Avenue,Tustin,CA 92780

Phone:[phone] • www.acehobby.com • email:[e-mail]

Cloud Dancer 60 ARF

Assembly Manual

Wingspan:72" (1828mm)
Length:57" (1447mm)
Wing Area:840in2 (54.2 dm2)
Weight:6.5-7 lbs.(3000-3200g)
Engine:.61 2 cycle

.91~1.20 4 cycle

Radio:4 CH. 5 servos

Specifications:

Warranty

This kit is guaranteed to be free from defects in material and workmanship at the date of purchase.
It does not cover any damage caused by use or modification. The warranty does not extend beyond the
product itself and is limited only to the original cost of the kit. By the act of building this user-assembled
kit,the user accepts all resulting liability for damage caused by the final product. If the buyer is not
prepared to accept this liability,it can be returned new and unused to the place of purchase for a refund.

JE6460

Notice: Adult Supervision Required

This is not a toy. Assembly and f lying of this product requires adult supervision.

Read through this book completely and become familiar with the assembly and f light of this airplane.
Inspect all parts for completeness and damage. If you encounter any problems,call us for help.

2

INTRODUCTION

All of us at Thunder Tiger want to thank you for choosing one of the finest 60 sized sport planes available,the Cloud Dancer 60. Designed b y the
late Fred Reese, this airplane offers a unique appearance and sprightly, yet predictable performance. This model features state-of-the-art
engineering that provides quick and easy assembly of a strong,yet lightweight airplane that will give you an enjoyable and thrilling experience.

To gain the most from this airplane kit, it is important that you read the instructions thoroughly and then follow them exactly. We strongly
suggest that you read through the instructions completely before beginning construction. This will give you a good idea of the construction

sequence and eliminate many questions you might have if you did not read the manual prior to starting the actual construction. Due to the nature
of this design,this airplane is not intended for a beginner’s first model and the instructions are written with this in mind. We assume you have a
working knowledge of airplane and radio terminology.

The first thing you should do before beginning assembly is to check the contents of your kit against the parts list on pages 4. If any parts are
missing, contact your dealer immediately for replacement.Customers in the United States and Canada may contact Ace Hobby Distributors for
replacement parts.Under no circumstances can a kit be returned if assembly has already been started.

Experienced pilots who want to maximize their enjoyment of the
Cloud Dancer 60 should consider installation of the optional retracts.
The instructions have complete details.

See your hobby dealer for addition information on these 60 sized
retracts,Thunder Tiger part number 3008.

You will also need a 180º retract servo that is compatible with your 5
or more channel radio system.

OPTIONAL RETRACTS

TTR3008

A checklist is also provided on the next page which will
make shopping for these items easier.

OTHER ITEMS REQUIRED

FOR ASSEMBLY

Radio - A 4-channel radio with 5 standard servos is required.
(If you are installing retracts, you need a radio that has at least 5
channels and a 180º Retract Servo that is compatible.)

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RECOMMENDED TOOLS & MATERIALS

Adhesives - You will need two types of adhesives for this ARF ­Epoxy and Instant (cyanoacrylate) adhesives. We recommend that you
purchase both 5-minute and 30-minute epoxy to cut down on
assembly time,but you can get by with only 30-minute epoxy if time
is not important. You will also need a small bottle of both “Thick”and
“Thin”instant adhesive.

Tools - Model assembly can be much easier if the proper tools are
used. Therefore, we have included in our checklist to the right,
a complete listing of all the tools we used to assemble our prototype
models. As you will notice, many household tools can be utilized
during construction.

Engine - The Thunder Tiger PRO-61 or 91 is the ideal engine for this
airplane.It is a quiet running engine that is easy to start and require no
special break- in period,is very easy to maintain,and will last for years.

Flight Equipment - There are several “support”items that you will
need to purchase in order to get your engine running and your plane
in the air.

Comprehensive Items Needed Check List

❏ 4-Channel Radio with 4 Standard Servos
❏ 5-Minute Epoxy (4 ounces or so)
❏ 30-Minute Epoxy (4 ounces or so)
❏ “Thin”Instant Adhesive (1/2 ounce)
❏ “Thick”Instant Adhesive (1/2 ounce)
❏ Hobby Knife and Blades
❏ Epoxy Mixing Sticks and/or Brushes
❏ Sandpaper (150 grit)
❏ Masking T ape
❏ Rubbing Alcohol
❏ Paper T owels
❏ Ruler
❏ Waxed Paper
❏ Fine-Point,Felt-Tip Pen
❏ Misc.Household T ools
❏ Drill and Bits (1/16”,1/8”,9/64”,1/4”,5/16”)

Flight Equipment

❏ Foam Rubber Padding for the radio
❏ Stick on Lead Strip for balancing the plane
❏ 3 or 4 Props (see engine instructions)
❏ 10%-15% Glow Fuel
❏ Fuel Pump or Bulb
❏ Electric Starter or “Chicken Stick”
❏ Glow Plug Clip and Battery
❏ Extra Glow Plug(s)

CCAARRRRYY

MMAASSTTEERR

A Breakthrough in Field Equipment!

The CarryMaster’s “Organization Plus”allows you to transport all your
field essentials in a rugged and compact case that will fit about
anywhere in about any vehicle. A complete “turn-key” combo is
available as well as the case by itself.
Combo contents include:

•3 liter fuel cell

• 12v starting battery/charger

• glow starter/charger

•12v HD starter

• 4-way wrench

4

PARTS DRAWINGS

Main Wing

Left Wing x 1pc
Right Wing x 1pc
Hatch Cover Plate x 2pcs
2x8mm Wood Screw x 8pcs
Wing Protector x 1pc
Dihedral Wing Joiner x 3pcs
Dowel x 2pcs
Wing Bolt x 2pcs
Trim Tape(white) x 1pc
Trim Tape(Green) x 1pc

Tail

Vertical Fin/Rudder x 1pc
Horizontal Stab/Elevator x 1pc

Fuselagex 1pc
Engine Cowl

Engine Cowl x 1pc
2x8mm Mounting Screw x 4pcs

Fixed Landing Gear

Fixed Landing Gear L/1pc R/1pc
Wood Block x 2pcs
Wheel x 2pcs
Wheel Pants L/1 set R/1 set
Collar x 4pcs
Mounting Plate x 6pcs
3x3mm Set Screw x 4pcs
3x8mm Wood Screw x 8pcs
M3 Locknut x 4pcs
3X6MM Machine Screw x 6pcs

Retract Landing Gear

Retract Landing Gear (Not included,P/N 3008)
3x8mm Sink Wood Screw x 8pcs
Retract Servo Tray x 1pc
Retract Servo Tray Mount x 2pcs
Wheel Well Template x 1pc
Wheel Well L/1 R/1

Tail Gear Set

Tail Gear x 1pc
Tail Wheel x 1pc
Collar x 2pcs
3x3mm Set Screw x 2pcs
3x8mm Wood Screw x 1pc
3x15mm Wood Screw x 1pc

Engine Mount

Beam x 2pcs
Backplate x 1pc
4x24mm Engine Mounting Screw x 4pcs
6/32 x24mm Machine Screw 4pcs
Blind Nut x 4pcs(installed on firewall)

Spinner

Spinner x 1pc
Backplate x 1pc
3x14mm Self-Tapping Screw x 4pcs

Pushrod

Rudder Pushrod x 1pc
Elevator Pushrod x 1pc
Aileron Pushrod x 2pcs
Throttle Pushrod x 1pc

Plastic Tube Guide x 1pc
Retract Pushrod x 2pcs
Clevis x 7pcs
M2 Nut x 7pcs

Control Horn

Control Horn & Backplate x 5pcs
2x22mm Screw(for aileron) x 4pcs
2x15mm Screw(for rudder and elevator) x 6pcs

EZ Connector

Connector x 1pc
M2 Nut x 1pc
3x3mm Set Screw x 1pc

Fuel T ank

Tank x 1pc
Clunk x 1pc
Nipple x 1pc
90-degree Nipple x 1pc
Fuel Stopper x 1pc
Fuel Tube x 1pc
Cap x 1pc

Canopy x 1pc
Trim T ape(white/narrow) x 2pcs
CA Hingesx 15pcs
Decal x 1pc
Manual

x 1pc

Kit Contents:

5

WING ASSEMBLY

I. Pre-Assembly Notes

1. Please assemble your model according to these instructions.

Do not attempt to modify or change in any way as doing so may
adversely change its flying characteristics.

2. Before you begin, please check the entire contents of this kit

against the parts list and photo to make sure that no parts are
missing or damaged. This will also help you to become familiar
with each component of your plane.

3. Each step of these instructions is preceded by a box which can

be checked off as you complete the step.This will allow you to
follow your progress and quic kly find y our starting place after any
interruptions or breaks.

Note: Your dealer cannot accept kits for return if
construction has begun.

II. Aileron Servo Installation

❏ To hinge the aileron to the wing,begin b y removing it from one of
the wing panels. Install the “CA”hinges into the aileron and use T-pins
to hold them in place while inserting the hinges in the wing (or simply
use thin CA and permanently glue them in place in the aileron.)

❏ Install the aileron onto the wing, keeping the gap to a minimum,
wick thin CA onto the hinges,making sure you get glue on all surfaces.
Firmly tug on the aileron to make sure it is secure.Repeat for the other
wing panel.

❏ With the wing panel upside down,locate the servo well and cut an
X from corner to corner using an hobby knife.

❏ Use a sealing iron to tack down the covering inside the servo well.

❏ With the wing right side up, locate the servo wire exit hole and

remove covering.
❏ Thread the servo wire though the ribs to the first wing panel then
place the servo on the servo mount. Use needle nose pliers or
tweezers to take connector out.You might wisely use a piece of clear
tape to temporarily hold the servo pigtail to the wing to prevent it
from slipping back into the wing while you are working.

❏ Secure the servo with the self-tapping screws which come with
your radio.

❏ Locate the hatch cover plate and drill a hole so the servo drive shaft
goes out as show.