THUNDER TIGER Cloud Dancer 40 ARF TTR4542 Assembly Manual

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Thunder Tiger Cloud Dancer 40 ARF (TTR4542)

Distributed in North America by Ace Hobby Distributors,Inc.• 116 W 19th ST,Higginsville,MO 64037

660-584-7121 • www.acehobby.com • ser [e-mail]

Cloud Dancer 40 ARF

Assembly Manual

Wingspan: 60”

Length: 46.75”

Wing area: 625 in

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Weight: 4lbs

Engine: .40-.46 2 Cycle

.40-.53 4 Cycle

Radio: 4 Channel

Specifications:

Warranty

This kit is guaranteed to be free from defects in material and workmanship at the date of purchase.
It does not cover any damage caused by use or modification. The warranty does not extend beyond the
product itself and is limited only to the original cost of the kit. By the act of building this user-assembled
kit,the user accepts all resulting liability for damage caused by the final product. If the buyer is not
prepared to accept this liability,it can be returned new and unused to the place of purchase for a refund.

21041/JE6439

Notice: Adult Supervision Required

This is not a toy. Assembly and f lying of this product requires adult supervision.

Read through this book completely and become familiar with the assembly and f light of this airplane.
Inspect all parts for completeness and damage. If you encounter any problems,call 660-584-6724 for help.

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INTRODUCTION

All of us at Thunder Tiger want to thank you for choosing one of the finest 40 sized sport planes available,the Cloud Dancer 40. Designed by the
late Fred Reese, this airplane offers a unique appearance and sprightly, yet predictable performance. This model features state-of-the-art
engineering that provides quick and easy assembly of a strong,yet lightweight airplane that will give you an enjoyable and thrilling experience.

To gain the most from this airplane kit, it is important that you read the instructions thoroughly and then follow them exactly. We strongly
suggest that you read through the instructions completely before beginning construction. This will give you a good idea of the construction
sequence and eliminate many questions you might have if you did not read the manual prior to starting the actual construction. Due to the nature
of this design,this airplane is not intended for a beginner’s first model and the instructions are written with this in mind. We assume you have a
working knowledge of airplane and radio terminology.

The first thing you should do before beginning assembly is to check the contents of your kit against the parts list on pages 4 and 5. If any parts
are missing,contact your dealer immediately for replacement.Customers in the United States and Canada may contact Ace Hobby Distributors at
116 W. 19th Street,Higginsville,MO 64037 [phone] for replacement parts.Under no circumstances can a kit be returned if assem-

bly has already been started.

P.S. Fred Reese was a dear friend. The Cloud Dancer is the first in a line of re-releases of his designs since his untimely death.We are proud to be
able to continue to offer his fine airplanes so we can keep his name alive in our small way.

Tom Runge,Ace Hobby Distributor s, Inc.

Experienced pilots who want to maximize their enjoyment of the
Cloud Dancer 40 should consider installation of the optional retracts.
The instructions have complete details.

See your hobby dealer for addition information on these 40 sized
retracts,Thunder Tiger part number 3007.

You will also need a 180º retract servo that is compatible with your 5
or more channel radio system.

OPTIONAL RETRACTS

TTR3007

A checklist is also provided on the next page which will
make shopping for these items easier.

OTHER ITEMS REQUIRED

FOR ASSEMBLY

Radio - A 4-channel radio with four standard servos is required.
(If you are installing retracts, you need a radio that has at least 5
channels and a 180º Retract Servo that is compatible.)

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RECOMMENDED TOOLS & MATERIALS

Adhesives - You will need two types of adhesives for this ARF ­Epoxy and Instant (cyanoacrylate) adhesives. We recommend that you
purchase both 5-minute and 30-minute epoxy to cut down on
assembly time,but you can get by with only 30-minute epoxy if time
is not important. You will also need a small bottle of both “Thick”and
“Thin”instant adhesive.

Tools - Model assembly can be much easier if the proper tools are
used. Therefore, we have included in our checklist to the right,
a complete listing of all the tools we used to assemble our prototype
models. As you will notice, many household tools can be utilized
during construction.

Engine - The Thunder Tiger PRO-46 is the ideal engine for this air­plane.It is a quiet running engine that is easy to start and require no
special break- in period,is very easy to maintain,and will last for years.

Flight Equipment - There are several “support”items that you will
need to purchase in order to get your engine running and your plane
in the air.These are listed at the bottom of the page.

Comprehensive Items Needed Check List

❏ 4-Channel Radio with 4 Standard Servos
❏ 5-Minute Epoxy (4 ounces or so)
❏ 30-Minute Epoxy (4 ounces or so)
❏ “Thin”Instant Adhesive (1/2 ounce)
❏ “Thick”Instant Adhesive (1/2 ounce)
❏ Hobby Knife and Blades
❏ Epoxy Mixing Sticks and/or Brushes
❏ Sandpaper (150 grit)
❏ Masking T ape
❏ Rubbing Alcohol
❏ Paper T owels
❏ Ruler
❏ 90 Degree Triangle
❏ Waxed Paper
❏ Fine-Point,Felt-Tip Pen
❏ Misc.Household T ools
❏ Drill and Bits (

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⁄16",5⁄64",3⁄32",5⁄32",3⁄16")

Flight Equipment

❏ Foam Rubber Padding for the radio
❏ Stick on Lead Strip for balancing the plane
❏ 3 or 4 Props (see engine instructions)
❏ 10%-15% Glow Fuel
❏ Fuel Pump or Bulb
❏ Electric Starter or “Chicken Stick”
❏ Glow Plug Clip and Battery
❏ Extra Glow Plug(s)

CARR

Y

A Breakthrough in Field Equipment!

The CarryMaster’s “Organization Plus”allows you to transport all your
field essentials in a rugged and compact case that will fit about any­where in about any vehicle. A complete “turn-key” combo is available
as well as the case by itself.
Combo contents include:

•3 liter fuel cell

• 12v starting battery/charger

• glow starter/charger

•12v HD starter

• 4-way wrench

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PARTS DRAWINGS

AS6128 Fuselage

AS6134 Pushrods

3282W Spinner Set

AS6136 Decal

AS6129 Wing Set

3262 Fuel Tank

PE0009 Hardware Set

Left Wing(1) Right Wing(1)

Center Rib(2)

Trim T ape L(1)

Trim T ape S(1)

Wing Joiner(3)

Torque Horn(2) CA Hinge(6) Wing Protector(1)

Aileron Servo Tray(1) Wing Bolt(2) Washer(2)

Stab Pushrod(1)

Rudder Pushrod(1)

Plastic Guide Tube(1)

Aileron Pushrod(2) 0.05" Metal Piano Wire(1)

Clevis(5)

Decal

Self-Tapping Screw(2)

Spinner Back Plate(1)

Spinner(1)

Pushrod Connector(1) Allen Wrench(1)

2mm Hex Nut(2) 3mm x8mm Set Screw(1)

IMPORTANT

Please check the contents of your kit box with these part sketches before beginning
construction. This will not only familiarize you with the parts and their names, but it

will also give you a head start in the unlikely event that you are missing a part.

Parts are not necessarily drawn actual size!

Retract Servo

Mount(2)

Fuselage(1)

Rubber Stopper(1)

Straight Nipple(1)

Silicone Tube(1)

Cap(1)

Clunk(1)

90-degree Nipple(1)

180cc (6oz)

180cc Fuel Tank(1)

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PARTS DRAWINGS

AS6130 T ail Feathers

AS6133 Wheel W ell

3296 Wheel

PE0585 Wheel Pant Set

3102 Adjustable Engine Mount

AS6131 Cockpit/Canopy

AS6137 Retract Hardware Set

AS6135 Landing Gear Set

AS6132 Cowl

AS6007 Tail Gear Set

AS6100 Control Horn

57mm 2 1/4" Wheel(2)

6/32 x18mm

screw(4)

3mm x 15mm

Self-Tapping Screw(4)

Beam(2, left/right)

Engine Mount Plate(1)

Wheel Well(2)

Tail Gear(1)

3mm x 8mm

Self-Tapping

Screw(1)

Collar(1) 3mm x 3mm

Set Screw(1)

Tail Wheel(1)

3mm x 15mm

Self-Tapping Screw(1)

2mm x 8mm
Self-Tapping Screw(8)

Cowl(1)

Back Plate(3)

Control Horn(3)

2mm x 15mm Screw(6)

3mm x 3mm
Set Screw(4)

3mm x 8mm

Self-Tapping Screw(8)

Mounting Strap(4)

Collar(4)

Strut(2)

Landing Gear Mount(2)

Mounting Strap(2)

3mm Locknut(4)

3mm x 5mm Screw(4)

Wheel Pant(2, L & R)

2mm Nut(2)

Steel Clevis(2)

3mm x 3mm
Set Screw(2)

3mm x 10mm

Retract Mounting Screw(8)

Collar(2)

Linkage Rod(2)

Parts are not necessarily drawn actual size!

Replacement parts must be ordered by Set Number

H. Stab/Elevator(1) V. Fin/Rudder(1)CA Hinge(7)

Cockpit(1)

Canopy(1)

Trim T ape(1)