THUNDER TIGER Agusta A109 Assembly Manual
JK6020 V.2
This kit is guaranteed to be free from defects in material and workmanship at the date of purchase.
It does not cover any damage caused by use or modification. The warranty does not extend
beyond the product itself and is limited only to the original cost of the kit. By the act of building this
user-assembled kit, the user accepts all resulting in liability for damage caused by the final
product. If the buyer is not prepared to accept this liability, it can be returned new and unused to
the place of purchase for a refund.
Warranty
Notice: Adult Supervision Required
This is not a toy. Assembly and flying of this product requires adult supervision.
Read through this book completely and become familiar with the assembly and flight of this A109.
Inspect all parts for completeness and damage. Browse www.thundertiger.com for customer
service if you encounter any problems.
No.3842
No.3842-W
Assembly Manual
Specifications:
Fuselage Length (less rotor): 65.4" (1660mm)
Fuselage Width (less rotor): 14.2"(360mm)
Fuselage Height: 13.4"(340mm)
Full-Equipped Weight: 14.2 lbs(6450g)
1
Before beginning the assembly read the instructions thoroughly to give an understanding of the sequence of steps and a
general awareness of the recommended assembly procedures.
By following these instructions carefully and referring to the corresponding pictures, the assembly of your model will be
both enjoyable and rewarding. The result will be a well built, easy to assemble scale model, which you will be proud to
display.
This A109 is designed for intermediate to advanced pilots, and this manual assumes a basic knowledge of R/C model
construction.
PRE-ASSEMBLY NOTES
1. Before you start to assemble this fuselage on your helicopter, we suggest you to first fine tune your helicopter in the air.
2. Double-check all screws, then secure and Loctite all the loose screws.
3. The instruction manual is written for Raptor 90, if user should choose to install it on other branded helicopters, we would
suggest you to study the manual thoroughly and see how it installed on a Raptor 90.
Before you begin, check the entire contents of your kit against the parts list and photos to make sure that no parts are
missing or damaged. This will also help you to become familiar with each component of your model. If you find that any of
the parts are either missing or damaged, please contact your local Thunder Tiger authorized distributors for replacements.
Neither your dealer nor Thunder Tiger authorized distributor can accept kits for return if construction has begun.
Trial fit each part before gluing it in place. Make sure you are using the correct part and that it fits well before assembling.
BEFORE YOUR ASSEMBLY
Adhesives:
Instant setting Cyanoacrylate adhesive (thin CA)
Slow setting Cyanoacrylate adhesive (thick CA)
10 Minute Epoxy (fast)20~30 Minute Epoxy(slow)
RECOMMENDED TOOLS & MATERIALS
R/C System:
6 Channel Heli radio req'd
GYRO system req'd
Helicopter:
Raptor 90 SE kit Suggested
You will need two types of adhesives for the A109 Epoxy
and Instant (cyanoacrylate) adhesives. We recommend
that you purchase both 5-minute and 30-minute epoxy to
cut down on assembly time, but you can get by with only
30-minute epoxy if time is not important. You will also
need a small bottle of both "Thick" and "Thin" instant CA
adhesive.
ITEMS YOU MAY NEED
TABLE OF CONTENTS
Introduction....................................................................................................................................................2
Recommended Tools & Materials......................................................................................................................3
Item You May Need..........................................................................................................................................3
Parts Drawings.............................................................................................................................................4-5
Parts Check List..............................................................................................................................................6
Assembly...................................................................................................................................................7-15
MEMO..........................................................................................................................................................16
TTR4891 - Raptor 90 SE KIT
TTR1111 - 3-way Fuel Filter
Congratulations on the purchase of our finest scale heli fuselage to date. This famous A109 fits Thunder Tiger Raptor 90,
the light fuselage comes factory pre-painted with all necessary hardware. It is very easy to assemble and only takes you
few hours of enjoyable installation to put this scale body on your helicopter. This replica A109 is just like a real thing,
hovering this 109 that will definitely make you stand out on the flying field.
TTR1112 - AL. Fuel Filter
INTRODUCTION
Adhesives:
Instant setting Cyanoacrylate adhesive (thin CA)
Slow setting Cyanoacrylate adhesive (thick CA)
10 Minute Epoxy (fast)20~30 Minute Epoxy(slow)
RECOMMENDED TOOLS & MATERIALS
Tools:
Model Knife, 1/2" MASK Tape, Small & Medium Screwdrivers, Scissors, Long nose Pliers, Drill and Drill Bits
(1/8", 5/64"), 150 Grid Sand Paper, Rat Tail and halfround file, Fine Felt Tip Pen & Soft Lead Pencil, Reamer,
Hex Wrenches.
R/C System:
6 Channel Heli radio req'd
GYRO system req'd
Helicopter:
Raptor 90 SE kit Suggested
You will need two types of adhesives for the A109 Epoxy
and Instant (cyanoacrylate) adhesives. We recommend
that you purchase both 5-minute and 30-minute epoxy to
cut down on assembly time, but you can get by with only
30-minute epoxy if time is not important. You will also
need a small bottle of both "Thick" and "Thin" instant CA
adhesive.
Model assembly can be much easier if the proper tools
are used. Therefore, we have included in our checklist
to the left, a complete listing of all the tools we used to
assemble our prototype models. As you will notice,
many household tools can be utilized during
construction.
ITEMS YOU MAY NEED
TTR4891 - Raptor 90 SE KIT
TTR1111 - 3-way Fuel Filter
32
TTR1112 - AL. Fuel Filter
Ignition Extension.
PRE-ASSEMBLY NOTES
3X25mm
Setscrew(2)
PV6026 Hardware
Front Fuselage(1)
Rear Fuselage(1)
Tie Band(2)
POM Washer(6)
2X5mm
Wood Screw(23)
4X60mm Muffler Bolt(2)
Exhaust Pipe(2)
Screen (S/1)
Muffler extension(1)
Tail End(1)
Silicon Tube(1)
Tail Boom
Foam Retainer(1)
Screen (L/2)
Horizontal Tail(2)
Tail Skid(1)
Wind Shield(L/1,R/1)
Middle
Window(L/1,R/1)
Sun Roof (L/1,R/1)
Front
Window(L/1,R/1)
Rear
Window(L/1,R/1)
Front Lower
Window(L/1,R/1)
PV6034 Windshield
Rod End (2)
Carbon Rod(1)
PV6028 Retaining Set
Post(2)
Body Retainer(L/2,R/2)
Lower Wire
PV6027 Decoration Set
PV6030 Retract MNT&Linkage
PV6029 Retract Gear
Wheel(3) Retract (3)
PV6031 Integrated Wood MNT
M3 Lock Nut (8)
Sokcet Screw 3X10mm(8)
Sokcet Screw 3X8mm(4)
M3 Washer (12)
PV6033 Fuselage
(PV6033-W)
PV6032 Horizontal Tail
(PV6032-W)
PARTS DRAWINGS PARTS DRAWINGS
Carbon Rod (1)
Wire Strike
Strut(L/1,R/1)
Foot Step
Support (4)
Lower
Antenna(2)
Upper
Antenna(2)
Lower Wire
Strike(1)
Upper Wire
Strike(1)
Wiper (2)
Wiper Base (2)
Foot Step (1)
Handle Rail(2)
Cap(2)
PV6027 Decoration Set
PV6030 Retract MNT&Linkage
PV6029 Retract Gear
Wheel(3) Retract (3)
Nose Landing
Gear(1)
Main Landing
Gear(2)
POM
Washer(3)
Collar(3) Setscrew(3)
PV6031 Integrated Wood MNT
Decal(1)
Mounting
Strip(2)
PV6035 Decal
Socket Screw
3X6mm(3)
3X12mm(10)
3X20mm(1)
3X25mm(6)
3X35mm(4)
Hoist (1)
Hoist
MNT Rod (4)
Wiper
Mount (2)
2x6mm
Self-Tapping Screw (4)
2x6mm
Screw (4)
M2 Nut (4)
Retaining
Collar (32)
Main Plate(1) Retract Mount (2)
Front Horn(1)
Rear Horn(1)
M3 Washer(9)3X10mm Sink
Head Screw(12)
M3 Locknut(30)
Servo Tray(1)
30mm (2)
60mm (1)
45mm (1)
Coupler (2)
Servo Mount
Standoff (2)
Z-Bend Pushrod (2)
Standoff (2)
Ball End (8)
Standoff Ball
8mm(3)
10mm(2)
12mm(2)
18mm(1)
Wood Mount (1)
Hoist MNT (2)
POM
Washer(2)
Threaded Rod
Wheel
Spacer(3)
M2 Nut(8)
54
(only comes with No.3842 )
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