Thunder Tiger 5546 User guide

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Tools Required for Assembly
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Needle Nose
Pliers
Sandpaper (#400 grit) Rubbing Alcohol
Phillips
Screwdrive
Hobby Knife Scissors
CA Instant Glue
Drill Bit 1/16" , 1.6mm 5/64”, 2mm 1/8”, 3mm 5/32”, 4mm
Before Assembly
Read all directions thoroughly before assembly.
Check the parts against the parts drawing on page 3-4.
When mixing epoxy, apply equal volume from two bottles.
When tighten screws, be sure not to overtighten, as the metal thread will strip out or damage the fiberglass,
plywood, plastic or Aluminum.
In each step, the needed parts are shown the number right below. Locate all parts for the step.
3
Keel and Rudder Tube Assembly
22
17
21
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Clear a place on your workbench or table, and let's begin.
Sequence of the step
The section will be assembled in the step.
Refer to the parts listing and locate the needed parts.
Some Basic Knots
Bowline Knot
Figure Eight Knot Reef Knot
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SCALE
1 : 1
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4x32 mm Screw (1)
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Ball End (2)
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Standoff (2)
8
3x8 mm
Sink Screw (4)
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3x25 mm
Wood Screw (2)
Winch Line Guide
15 16
End Cup B (3)
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3
3x15 mm
Wood Screw (4)
(2)
9
3x5mm
Screw (1)
End Cup A
Keel Tube (1)
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10
M4 Locknut (3)
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3x10 mm
Wood Screw (9)
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(1)
5
2x8 mm
Wood Screw (20)
Rudder Tube
Clevis (1)
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(1)
M3 Locknut (4)
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Wood Screw (6)
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24
12
95
2x5 mm
Winch Line Guide
Steering Arm (1)
M2 Nut (9)
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2x14mm
Pin (1)
(2)
B
Wheel Collar (1)
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Silicone Tube (1)
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Ball (2)
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2x12 mm Screw (9)
Rudder Pushrod (1)
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PE String (1)
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Keel (1)
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Swivel (8)
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Wire (1) Tie Rod (1)
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Rudder Well Cover (1)
Foam Tube (1)
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Winch Servo Cover (1)
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Hull (1)
Ballast (1)
White String (1)
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O-Ring (3)
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Mount (1)
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Black String (1)
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Rudder (1)
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Bowsprit(1)
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Hatch Cover (1)
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Head Crane (1)
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Display Stand (2)
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JJ6089
Decal A (1)
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JJ6090
Hatch Mount (1)
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Main Boom (1)
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Al. Stand B (2)
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Mast A (1)
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Jib Boom (1)
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Al. Stand A (4)
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Mast B (1)
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PVC Strip (3/L)
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Mast Joiner (1)
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PVC Strip (2/S)
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Decal B (1)
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Main Sail (1)
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Servo Tray (1)
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Jib Sail (1)
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1
Display Stand Assembly
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Stand
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3
1. Locate the display stand parts , th en assem bl e the s tand as shown at right. Use 3x15mm wood screw to secure th e Hull Su pport and Al . B . You may apply a thin bead of 5-min. epoxy at the joint before you insert the Al. Stand B.
2. Next Insert the other four Legs and install the Feet . It is no t necessa ry to a pp ly any epoxy for these four legs and feet.
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3
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Locate the black Foam Tube
3.
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then use scissors to cut the foam tube so it can be installed on the hull support as shown. This will protect the hull bottom from scratches during construction and storage.
4. Now you can place the Hull on t he disp lay sta nd during construction.
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Page 7
2
Keel Assembly
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2. Thread the O-ring onto the keel shaft.
3. Apply a generous amount of epoxy to the slot of Ballast Bulb
40
and insert the keel, securing with the M4 Locknut by using the fu r n i s h e d small 4- w a y wrench. Wipe out the excess epoxy. Exce s s e p o x y that over-flows the ballast bulb can be s moothed out wi th a wet finger, or removed using rubbing al co hol. T his mus t be done before the epoxy hardens.
4. Secure the Stabilizer with the two 3x8mm Sink Head Screws .
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3
Keel and Rudder Tube Assembly
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1. Insert the Keel Tube from hull top and reach the hull bottom then epoxy the two End Caps in place. There are three big end caps and one small end cap. The small one for the bottom hull. Note: end caps are working as waterproof and epoxy will help to fi ll the ga p betwe en cap an d tube. Keel Tube might need to trim the length , to keep it level with the deck. However, do not leave any excess epoxy on the inside the tube as it will be difficult to insert the keel shaft if there is any hardened epoxy inside. Note: You may need to sand contact area A of the hull if tube is higher than the deck.
2. Using the same way to install Rudder Tube and the other two end caps in place then allow the epoxy to cure.
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A
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4
Keel and Rudder Assembly
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1. Drill 4mm hole at the dot then install the Winch Line Guide A from the inside of the hull then secure Winch Line Guide A and B
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together on the deck. Do the same procedure for the other winch line guide assembly.
2. Trial fit the keel in place,trim the contact area if necessary. Make sure the keel fit into the hull properly. Secure the keel shaft with M4 Locknut by using the furnished 4 way wrench. The keel can make it inconvenient when moving the hull around during assembly.
3. Please use care when placing the hull on stand as the stabilizer will contact the Al. Stand B, it will need slightly to rotate the hull and let stabilizer go through the display stand.
4. Install Rudder in place by securing the Steering Arm and Collar with 3x5mm Screw . In this step you will need to connect the Pushrod by threading the Z-bend end to steering arm first then thread the other end to the hull so you can secure the arm with collar inside to the rudder shaft as illustration. Note: the pushrod and rudder should perpendicular to the steering arm.
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5
Hatch Cover Assembly
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1. Ins tall the Sil icon e Tube underneath the hatch cover as illustration. Start from steering wh ee l end t hen pus h in the silicone tube in place. Try to smoothen the tube as you can. Hint: Avoid of pulling or sq ue ezing t oo much o f the silicon tube. Also do not cut away silicone tube.
2. Install Steering Wheel three parts together by using CA instant g lue. Se t it asid e and wait final assembly.
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3. Glue Winch , Steering Wheel Stand and Main Sheet Winch Stand in place.
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4. Secure the wheel stand with 3x10mm Wood Screw , next secure the Winch on the
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Main Sheet Winch Stand.
5. Secure the steering wheel assembly on stand with 2x8mm Wood Screw .
6. Install the Winch Handle in
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place, adjust the handle evenly then apply tiny CA at the joint.
7. After you done all adjustment and Ringging, attach the hatch cover assembly in place.
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6
Hull Fittings Assembly
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71 72 76 77 79 81 82
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1. Drill four 3mm(1/8”) hole at the dots around the hull opening. Next secure the Hatch Cover Mount with 3x8mm Sink Head Screw and M3 Locknut .
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2. Install all Winches as shown, you will need to drill 2mm(5/64”) hole at the dot and secure the winches with 3x10mm Wood Screws .
3. Drill 1.6mm(1/16”) hole at each dot for Chain Plates , secure the chain plates with 2x8mm Wood Screws .
4. Drill 1.6mm(1/16”) holes for Winch , CA the winch in place
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next glue the handles .
5. Drill 1.6mm(1/16”) holes for Aerial Frame , install the Aerial Frame in place as shown.
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F. Drill 2mm(5/64”) hole at each dot for Rail , trial fit the rail then
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apply CA glue to secure the rail in place.
G. Drill 2mm(5/64”) hole for the decoration , CA this part
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firmly on deck.
H. Use Bowsprit as guide to make
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mark at each hole, then drill 1mm pilot holes on the hull. Secure the bowsprit at the front hull with 6 2x5mm Wood Screws .
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7
Servo Tray Assembly
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1. Locate the die-cut plywood sheet then use thick CA to as shown.
2. Slightly sand the glue area inside the hull then apply enough epoxy to glue servo tr ay in the hull. No te the position will be about 2mm (5/64”) from the edge to the h at ch open ing if yo u see from the top vertically.Suggest to use sandpaper to sand the glue area, this will enhance the adhesion.
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assemble the servo tray
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BOW
2mm
OFF
ON
STERN
Page 13
8
Main Mast Assembly
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1. Secure the two Ends onto
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the Main Boom with 2x8mm wood screw .
5
2. Secure the Chain Plate on the main boom with 2x8mm wood screw .
5
3. Secure the Ball on the boom with 2x12mm Screw .
7
4. Assemble and Main Mast A and B with the Mast Joiner and Boom Joiner . Secure the boom joiner with 2x12 mm Screw and M2 Nut .
5. Install all Spreaders
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in place as illustration with 2x12mm Screw and M2 Nut .
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12
Do not over-tighten the nut as it may damage the mast.
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Tiger
4-3/4”(120mm)
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14
64
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6. Install the ball on Tie Rod Base with 2x12mm Screw and M2
12
Nut . Next secure the base at
7
the bottom of main mast with 2x8 mm Wood Screw .
5
7. Install the main boom on the boom joiner with 4x32mm Screw and M4 Nut . Keep the main boom rotates freely.
8. Assemble the Tie Rod with two Ball Ends as illustration.
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Note the “Tiger” marks are either way at two ends. The “Tiger” mark always faces up when pushing the ball end to the ball.
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9
Main Sail Attachment
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1. Install the Head Crane as illustration with Wire Base and Sail Wire . Tread the sail wire to the base about 5mm (13/64”).
2. With wire base in place, press the 2X14mm Pin into the hole. Make sure the wire base can rotate but not freely.
3. Apply PVC Strip on the Sail in the position as illustration. Note: Apply at the back side is suggested. These Strip will reinforce the sheet.
4. Thread the PE String in the sheet, next slide the leading edge of main sail into top groove of the mast.
5. You will need to install the head crane at the same time when pulling the sail all the way to the root of the mast. Thread the wire into the top of the sail then install the head crane in place when sail is pulling to the root. Make sure that all the leading edge of sail is smooth and securely in the groove of mast.
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12”(305mm)
6. Now you may tie the sail with the Black String on the boom. Reef knot is Suggested.
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12”(305mm)
12”(305mm)
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10
Main Sail Rigging
27
1. Cut 7 pieces Rigging Strings into the lengths as shown for use in this step.
Jump String A x 1 48”(120cm)
Jump String B x 2 38”(95cm)
Mast String C x 2 52”(130cm)
Mast String D x 2 16”(40cm)
2. Jump String A Thread the jumper string A from the second spreader root through the first spreader tip, head crane, the first spreader tip and finally back to the second spreader root. Try to adjust the string as tight as possible and make both two Figure Eight knots at the second spreader root.
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A
3.Jump String B Make a Figure Eight knot then thread Jump String B from second spreader tip to the other side of the third spreader tip, the other side of fourth spreader tip then the other side of the fifth spreader tip. Adjust the tension and make the same knot. Do the same procedure for the other Jump String B.
4. Mast String C Make a Figure Eight knot then thread Mast Rigging String C from the first spreader root through the second spreader tip, the third, the fourth and the fifth spreader tip. Thread the string through the first hole of String Adjuster , then the second hole. Next thread through the Swivel then the third hole. Make a Bowline knot. Keep adjuster is about 10cm to the swivel. Do the same procedure on the other Mast Rigging String C.
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80
80
B
C
D
5. Mast String D Make a Figure Eight knot then thread Mast Rigging String D from the fifth spreader root then do the same way on the string adjuster and swivel. Do the same procedure on the other Mast String D.
4”(100mm)
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11
Jib Boom and Jib Sail Assembly
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1.Place the plastic Slider on the boom as illustration then secure the slider at the second hole with 2x8mm Wood Screw .
2. Place the other slider on the other boom end then insert the Jib Boom
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End . Next secure the slider and jib boom end together with 2x8mm
5
Screw .
3. Epoxy the other Jib Boom End in place. Note the orientation of the ring.
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4. Apply PVC Strip on the Jib Sail
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in the position as illustration. Note: Apply at the back side is suggested.
5. Use Black String to tie the jib sail on the boom. Reef knot is suggested.
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11-3/4”(300mm)
11-3/4”(300mm)
A
B
1/4”(6mm)
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12
Jib Sail Attachment
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1. Tie a Swivel at the jib boom control slider with Black String as illustration.
2. Cut a piece of string in length of 10” (25cm) then secure the jib sail on Mast Joiner as shown.
3. Backstay String Cut a piece of string in length of 63”(160cm) then make a Bowline knot at the head crane tip. Do the same way as mast rigging line to thread string to Adjuster and
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Swivel .
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30
80
1-1/8”
(30mm)
3/8”(10mm)
16
6”(150mm)
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13
Radio Installation
29
1. First cut two sail control lines .
Main Sail Control Line 39”(100cm) Jib Sail Control Line 39”(100cm)
2. Thread the control lines through front and rear winch line guides then try to reach the line inside the hull. Temporally secure the two ends on the deck and servo tray with tape to prevent the line loosened.
3. Refer to servo manual and install the servo mounting hardware then secure the servos in place. Note the servo orientation.
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4. Install the switch in place.
5. Connect the radio system following the manufacturer instruc­tions. Place the receiver in the radio compartment at the right side of servo tray.
6. The Sub-C 4-cell 3000~4000mAh battery is recommended (No.2980) which you can place in battery holder.
7. Tape the receiver antenna wire to underside of the deck then thread the antenna to the rudder steering well.
Battery
17
Rx
Page 19
14
Radio Installation
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2
1. Thread a Metal Clevis on the pushrod. Attach the clevis to the servo arm. Adjust the clevis so that the servo arm and rudder steering arm are at ninety-degree angle to the pushrod when servo is in neutral position. Attach the rudder cover
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decal on the rudder cover then drill (5/64”)2mm hole for antenna to go through. Thread antenna and attach the cover in place.
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9439
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2. Epoxy the Mast Mount in place. Make sure there is no epoxy inside the mast mount A as the Mast will install in later. Epoxy the keel in bottom slot and whole mast mount is recommended if user would enhance the performance, however, the weakness is the keel can not be removed.
3. Thread one end of the Jib Sail Control String to the servo drum. Make a Figure Eight knot in the drum. Turn on the radio and make sure the control stick is full down then wind the string for two turns in the drum then place the drum on the winch servo.
4. Tie a Bowline knot to the Swivel on the other end of the control string. Keep the string about 1/8” (3mm) out of the front winch line guide. Note: The less turns of string in the drum the less chance for string to be out of the groove.
5. Do the same procedure on the Main Sail Control String but keep the string about 1-5/8”(40mm) out of the rear winch line guide.
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6. Do the sail adjustment in page 21, after you satisfied with the adjustment then secure the drum with the screw comes with the servo. Next secure the Winch Servo
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Cover with two Standoff and 3x25mm Wood Screw . You will need to trim a notch for the string to go.
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Page 20
15
Attaching the Rigging Snaps
93
1. Attach the main mast assembly to the main mast mount.
2. Snap on all the mast rigging swivels to the chain plates as shown.
3. Adjust the string adjusters so main mast can stand up.
4. Attach jib boom swivel to the bow chain plate. Adjust the jib sail adjuster at the top so mast is vertical.
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5. Attach the main sail and jib sail control lines to the main boom and jib boom respectively.
6. Snap on the swivel of backstay string to the stern chain plate. Adjust the string adjuster. Do not adjust the string too tight as head crane might be too low to contact the sail.
7. Trim the number decal then refer to color box and apply on the sheet.
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16
Adjustment
1. Sail Adjustment
A. When the sail winch transmitter control stick is in the full “down” position, the sail winch servo drum should rotate and the sail control lines are tight. Jib sail and main sail now are at about 0-degree. If not, you may adjust the string length.
B. With winch drum is in the “full up” position, open the main boom to a deflection of about 80-degree.
C. It will be necessary to readjust the “full down” setting again, as both of these adjustments are effected by one another. The goal is to reach the best compromise possible.
D. Normally use the trim on transmit­ter will help the adjustment. If use a quality radio which has end position adjustment function then it will be much easier to adjust sail angle.
E. If user use other servo then the control throw might vary. In this situation, user will have to change the position of the Chain Plate on Main Boom and the Slider on Jib Boom. Drill 1/16” holes at the desired position then use furnished 2x8mm wood screw to secure the slider and the chain plate.
Center Line
Approx 80˚
Approx 80˚
Jib Boom
Main Boom
2.Rudder Adjustment: Make sure that the rudder deflects 30-degree in each direction. If it does not, move the clevis closer to the center of the servo arm.
Approx
30˚
Approx
30˚
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Page 22
Preparations for Sailing
Before sailing your China Team for the first time, take note of the following:
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A. Using clear tape, seal the radio
hatch cover after turning on your radio to prevent water from entering the hatch.
B. Make sure that your transmitter
antenna is extended completel
Make sure that the receiver
antenna is completely uncoiled
(either inside or outside the hull).
Always turn the transmitter on
C.
before the receive turn the receiver o transmitte
D. Check that each sail, line, snap,
and fitting is properly installed and adjusted.
CAUTION:
Periodically check all knots if loose and the inside of the hull to make sure that there is no excessive
accumulation of wate Suggest to test the boat in light wind. China Team has scale sail which ismuch bigger than the normal 1M racing yacht, stronger wind will bend the boat very much, properly control the angle of main sail and operate the yacht in light wind is recommended.
r.
r, likewise, ff before the
r.
y.
OPEN
CLOSE
L
Wind
OPEN
CLOSE
OPEN
R
CLOSE
L
R
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No Sail Zone
Page 23
Tuning Your China Team for Proper Operation
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Straighten any left or right leaning of master
Tighten or slacken the
adjuster in order to
straighten the mast.
Straighten any forward or backward inclination of master
Adjust with the jib halyard
Adjust with the backsta
1. If your boat carries weather helm,
2. If your boat carries lee helm, incline
• Refer to the explanation of weather
y.
incline the mast a bit forward.
the master a bit backward.
helm and lee helm below
Too little tension
Proper adjustment
Too much tension
Maintaining an optimum sail profile is
important for both speed and control.
You may need to make some finer
adjustments to your tuning to obtain the
sail profile you want. The sail profiles
shown in the figure are viewed form
behind.
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Page 24
Mast Adusting
Wind
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Weather Helm
Lee Helm
Ballast
Weather Helm and Lee Helm
With the Rudder in line with the Keel, if the boat tends to turn windward, it is said that the boat carries weather helm.
If it tends to turn leeward, it is said that it carries lee helm. The situation in which the boat shows neither tendency is
called balanced helm. In general, a boat carrying a slight weather helm is better in performance than one carrying
lee helm or having balanced helm.
slight weather helm.
Therefore, after adjusting the boat to balanced helm re-adjust it so that it carries
Starboard
Port
Starboard Tack
Port Tack
Starboard
The right side of the boat is called starboard and the left side of boat s called port. When the yacht sails with the
wind cross the starboard and the mainsail is on the port side, it is said that the boat is on a starboard tack. When
it sails with the wind cross the port and with the mainsail on the starboard, it is said that boat is on a port tack.
can sail on a starboard or port tack when sailing close-hauled (i.e. windward), wind abeam (i.e. leeward).
Tack and Port Tack
You
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Page 25
Principle of Sailing
Quarter lee
Sails: letting both out a little more Rudder: to the left
Starboard tack-running
Sails: letting both out to their maximum position Rudder: in center position
Port tack-running
Sails: letting both out to their maximum position Rudder: in center position
Quarter lee
Sails: pulling both in a little Rudder: in center position
Luffing up
Sails: pulling in bit by bit Rudder: to the left
Wind
Wind abeam Sails: each at a position of 45˚ Rudder: in center position
P
o
r
t
T
a
c
k
START
Wind abeam
Sails: each at a position of 45˚ Rudder: in center position
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1-METER
America’s Cup Racing YachtAmerica’s Cup Racing Yacht
America’s Cup Racing Yacht
S
t
a
r
B
o
a
Port tack - close - hauled
Sails: keeping pulled in Rudder: to be held at the center as long as the sails do not shiver
Tacking
Sails: keeping pulled in Rudder: to the right
45˚
Luffing up
Sails: pulling both in all the way Rudder: to the left
Bearing away
Sails: let both out so as not to shiver Rudder: to the left
r
d
T
a
c
k
Starboard tack - close - hauled
Sails: keeping pulled in Rudder: to be held at the center as long as the sails do not shiver
Port tack - close - hauled
Sails: keep pulling in Rudder: to be held at the center as long as the sails do not shiver
Tacking
Sails: keeping pulled in Rudder: to the left
Tacking*
Sails: keep pulled in Rudder: to the left
Tips
Other
* Sail your ETNZ only in still bodies of water. Never
sail your boat in running water such as streams or
rivers, as it is easy to lose control of your boat. * Do not sail ETNZ in very heavy winds. * If you will be operating your ETNZ in the same area
as other R/C craft, be sure that you are all on different
frequencies to help avoid any mishaps.
LAND
24
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PJ6201 Hull
End Cup A (1)
Winch Line Guide A (2) Winch Line Guide B (2)
End Cup B (3)
Bowsprit (1)
1-METER 1-METER
1-METER
America’s Cup Racing YachtAmerica’s Cup Racing Yacht
America’s Cup Racing Yacht
Keel Tube (1)
Rudder Well Cover (1)
Hull (1)
Rudder Tube (1)
2x5 mm
Wood Screw (6)
PJ6052 Decoration Set A
Chain Plate (1)
PJ6210 Sails
PVC Strip ( L/3,S/2 )
PJ6202 Decoration Set B
Railing (1)
Steering Wheel (1)
PJ6055 Rudder Linkage
Steering Arm (1)
Head Crane (1)
Wheel Collar (1)
Rudder Pushrod (1)
3x5mm Screw (1)
PJ6058 SpreaderPJ6057 Head Crane
Winch (1)
Clevis (1)
PJ6073 Rigging String
White String (1) Black String (1)
Wire (1)
2x14mm Pin (1)
Spreader (1)
PJ6206 Boom End
PJ6061 Boom Retaining Set
Tie Rod (1)
Boom End (1)
PJ6207 Stabilizer
Main Sail (1)Jib Sail (1)
Ball End (2)
PE String (1)
Ball (2)
PJ6062 Swivel
Swivel (8)
Retainer (1)
Stabilizer (1)
PJ6063 Winch Servo Horn Cover
Standoff (2)
Winch Servo Cover (1)
25
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