THUNDER TIGER TTR4572, 3D Spirit Assembly Manual

Assembly Manual
1
Thunder Tiger 3D Spirit ARF Airplane (TTR4572)
Distributed in North America by Ace Hobby Distributors, Inc. • 2055 Main Street, Irvine, CA 92614
Telephone: 949.833.0088 •
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• E-mail: service@acehobby.com
Wing Span: 53"(1350mm)
Wing Area: 725 sq.in.( 46.8 dm
2
)
Weight: 4.5~5 lbs.(2000~2200g)
Engine: .46~.50 2C
Radio: 4 channel 5 servos req'd
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Warranty
This kit is guaranteed to be free from defects in material and workmanship at the date of purchase. It does not cover any damage caused by use or modification. The warranty does not extend beyond the product itself and is limited only to the original cost of the kit. By the act of building this user-assembled kit, the user accepts all resulting in liability for damage caused by the final product. If the buyer is not prepared to accept this liability, it can be returned new and unused to the place of purchase for a refund.
Notice: Adult Supervision Required
This is not a toy. Assembly and flying of this product requires adult supervision.
Read through this book completely and become familiar with the assembly and flight of this airplane. Inspect all parts for completeness and damage. If you encounter any problems, call us for help.
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2
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PPRREE--AASSSSEEMMBBLLYY NNOOTTEESS
Congratulations on the purchase of one of our finest ARFs to date. This plane is designed for 3D
aerobatics and available in ARF version that only takes you a few hours in assembly. Built from precisely laser cut balsa and ply, covered in durable and easily repairable Oracover/Ultracote
®
, ultra
flying characteristic that you will enjoy.
3D Spirit Balsa
Oracover
Before the start of the assembly read the instructions thoroughly to have an understanding of
the sequence of steps and a general awareness of the recommended assembly procedures.
By following these instructions carefully and referring to the corresponding pictures, the assembly of your model will be both enjoyable and rewarding. The result will be a well built, easy to assemble A.R.F. model, which you will be proud to display.
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Before you begin, check the entire contents of your kit against the parts list and photos to make sure that no parts are missing or damaged. This will also help you to become familiar with each component of your plane. If you find that any of the parts are either missing or damaged, please contact Ace Hobby Distributors, Inc., Customer Service immediately for replacements.
Please read the entire manual before beginning construction, specially the cautions in Page 18. Neither your dealer nor Ace Hobby Distributors, Inc., can accept kits for return if construction has begun.
Trial fit each part before gluing it in place. Make sure you are using the correct part and that it fits well before assembling. No amount of glue can make up for a poor-fitting part.
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PPaarrttss DDrraawwiinnggss...................................................................................................................... 44--55
PPaarrttss CChheecckk LLiisstt................................................................................................................ 66
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TTaaiill AAsssseemmbbllyy.......................................................................................................................... 1100--1122
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CCoowwll AAttttaacchhmmeenntt............................................................................................................ 1155
CCaannooppyy IInnssttaallllaattiioonn........................................................................................................ 1166
BBaallaannccee.................................................................................................................................................... 1177
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3
RREECCOOMMMMEENNDDEEDD TTOOOOLLSS && MMAATTEERRIIAALLSS
Adhesives:
Instant setting Cyanoacrylate adhesive (thin CA) Slow setting Cyanoacrylate adhesive (thick CA) 5 Minute Epoxy (fast) 20-30 Minute Epoxy (slow)
Tools:
Model knife, T-Pins, 1/2" MASK tape Small screwdrivers, medium screwdrivers Scissors Steel straight edge Long nose pliers and diagonal cutting pliers Drill and drill bits (1/16", 5/64", 1/8") Fine felt tip pen and soft lead pencil Straight building board Reamer File
R/C System:
4 Channel radio with 5 servos One “Y” style or two 10" extension wire Two 20" extension wires
Engine:
2 cycle: .46~.50
Propeller:
Suggest 11x4.5, 12x4.
AAddhheessiivveess
- You will need two types of adhesives for the 3D Spirit - Epoxy and Instant (cyanoacrylate) adhesives. We recommend that you purchase both 5­minute and 30-minute epoxy to cut down on assembly time, but you can get by with only 30-minute epoxy if time is not important. You will also need a small bottle of both “Thick” and “Thin” instant CA adhesive.
TToooollss
- Model assembly can be much easier if the proper tools are used. Therefore, we have included in our checklist to the left, a complete listing of all the tools we used to assemble our prototype models. As you will notice, many household tools can be utilized during construction.
EEnnggiinnee
- The Thunder Tiger PRO-46 is the ideal engine for this airplane. These quiet-running engine is easy to start, requires no special break-in periods, is very easy to maintain and will last for years.
Radio - A 4-channel radio with 5 STD servos and are
required.
4
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AS6280 Main Wing
AS6281 Horizontal Tail
AS6279 Fuselage
AS6289 Decal
AS6282 Vertical Tail
Decal(2)
Main Wing(1)
CA Hinge(8)Dowel(2) Retainer(4)Wing Mounting Plate(1) Doubler(1)
Fuselage(1)
Bottom Section(1)
CA Hinge(4)
Horizontal Tail(1)
VerticalTail(1)
CA Hinge(3)
Decal(1)
5
PPAARRTTSS DDRRAAWWIINNGGSS
AS6283 Canopy
Canopy(1)
No. 3278R Spinner
3x16mm
Self T apping Screw(4)
Back Plate(1)
AS6285 Main Landing Gear
3x3mm Set Screw(4)
AS6284 Engine Cowl
FRP Cowl(1)
Spinner(1)
AS6290 Screw Set
3x22mm Screw(4)
3x15mm
Wood Screw(4)
3x35mm
Wood Screw(2)
No. 3262 Fuel Tank
Silicone Tube(1) Straight Nipple (1)
Crank Weight (1)
Fuel Cap (1)
Fuel Stopper (1)
M3 Washer(6)
M3 Nut(4)
3x8mm
Wood Screw(10)
240cc (8oz.)
Collar(4)
PE0009 Hardware Set
Hex Wrench(1)
EZ Connector(1)
3x3mm Set Screw(1)
M2 Nut(1)
M2 Washer(2)
AS6287 Dual Linkage System
Tube(1)
Shaft(1)
3x3mm Set Screw(2)
Main Gear(1)
AS6178 Tail Gear
Tail Gear(1)
Control Arm(2)
90-degree Nipple (1)
Collar(1)
3x12 mm
Self-Tapping Screw(1)
3x3mm Set Screw(2)
Self-Tapping Screw(1)
AS6288 Control Horn
Back Plate(5) Control Horn(5)
Dia. 2.2 Clevis(1) Dia.2 Clevis(4)Metal Clevis(2)
Tail Wheel(1)
3x16mm
Tank (1)
No.3255 Wheel
Wheel(2)
2x14mm Screw(15) M2 Nut(7)
2x8mm
Screw(5)
Ball(5)
AS6286 Pushrod Set
Throttle Pushrod(1) Pushrod(2, S)
Guide Tube(1)
Aileron Pushrod(2, M)
Rudder Pushrod(1, 2.2mm)
Elevator Pushrod(2, L)
6
PPAARRTTSS CCHHEECCKK LLIISSTT
Tail Gear Set
Tail Gear x 1 Tail Wheel x 1 Collar x 1 3x3mm Set Screw x 2 3x12mm Wood Screw x 1 3x16mm Wood Screw x 1
Control Horn
Control Horn x 5 Backplate x 5 2 x14mm Screw x 15 M2 Nut x 7 Dia. 2.2mm Clevis x 1 Dia. 1.7mm Clevis x 4 Metal Clevis x 2 2x8mm Screw x 5 Ball x 5
EZ Connector
Connector x 1 M2 Nut x 1 M2 Washer x 2 3x3mm Set Screw x 1 Allen Wrench x 1
Fuel Tank
Tank x 1 Clunk x 1 Nipple x 1 90-degree Nipple x 1 Fuel Stopper x 1 Fuel Tube x 1 Cap x 1
Kit Contents:
Main Wing
One-Piece Main Wing x 1 Wing Mounting Plate x 1 Dowel x 2 CA Hinge x 8 Doubler x 1 Retainer x 4
Horizontal Tail
Horizontal Tail x 1 Elevator (Left/1, Right/1) CA Hinge x 4
Vertical Tail
Rudder x 1 CA Hinge x 3
Fuselage
Fuselage x 1 Bottom Section x 1
Spinner
Spinner x 1 Backplate x 1 3x16mm Self-Tapping Screw x 4
Pushrod
Throttle Pushrod x 1 Guide Tube(1) Aileron Pushrod(M) x 2 Rudder Pusherod(2.2mm) x 2 Pushrod (S) x 2 Elevator Pushrod(L) x 2
Main Landing Gear
Landing Gear Strut x 1 3x3mm Set Screw x 4 Collar x 4
Dual Linkage System
Tube x 1 Shaft x 1 Control Arm x 2 3x3mm Set Screw x 2
Decal
Fire Decal x 2 Logo Decal x 1
Screw Set
3x22mm Screw x 4 M3 Nut x 4 M3 Wahser x 6 3x15mm Wood Screw x 4 3x8mm Wood Screw x 10 3x35mm Wood Screw x 2
Wheel x 2
Engine Cowl x 1
Canopy x 1
Manual x 1
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1. Decide the position of hinge then carefully cut
slots at trailing edge and aileron.
2. Insert hinges in place and use pin to position the
hinge in the center .
3. Attach the aileron to the trailing edge, remove
all pins then drop CA to the hinges at both sides. Same procedure on the other aileron.
4. Locate the servo wire opening doubler, use fine
tip marker to mark where covering is going to remove.
5. Remove the covering about 1/8"(3mm) inside
the line you drew. Be careful only cut the covering or it will hurt the planking.
3mm
6. Glue the doubler in place with instant CA glue.
8
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7. Remove the covering at the holes and epoxy
two dowels all the way in.
8. Remove the covering by a hobby knife at the
aileron servo well.
9. Thread the servo wire through wing panels and
exit at the servo wire exit hole. If you use a standard 4ch radio then you will need a “Y” style extension wire. Tape the connectors to
prevent from loosening. If you use a quality programmable radio then we suggest you to use two 10" long servo extension wires and turn on the function of "Flapron" or Aileron-Flap mixture control.
25cm
2 Flapron
10.Locate the control horns. Install the control
horn as shown. There are 5 cleveises in the parts bag and a special clevis which has larger pushrod hole that is for rudder pushrod. Use the clevis with small hole in this step.
M2
11. Place the control horn on the aileron with
aileron pushrod(M) installed. Drill 5/64" (2mm) holes.
2mm 2x14mm
12. Secure control horn with furnished 2x14mm
screws and control horn backplate.
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13. Trail fit main wing in place then place
fuselage bottom section and make marks on the bottom wing.
14. Draw a parallel line offset about 5/32"(4mm).
Locate 4 pieces of bottom section mount and place the mounts right on the lines as shown.
9
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Locate the wing mounting plate and place it at the center and away from trailing edge about 1/8"(3mm). Make marks around these wood parts.
4mm
3mm
15. Remove the covering of the marks you made.
16. Glue the wood parts in place with thick CA or
epoxy. Note that wing mounting plate is 1/8”(3mm) away from trailing edge.
AB
17. Fit the main wing on fuselage, drill
1/16"(1.5mm ) wing mounting holes. Be careful to drill the hole through the wing and mounting block on fuselage. The mounting holes should be centered near two ends of mounting block.
2mm
18. Trail Fit the bottom section. Make marks on
the bottom section.
19. Place the bottom section then drill
5/64"(2mm) holes. Drill the bottom section and make a drill mark on bottom section mount. Remove the bottom section then drill
10
TTAAIILL FFEEAATTHHEERRSS
the hole on bottom section mount as shown. This is to prevent you from breaking the mount when drilling.
2mm
20. Secure the bottom section with the furnished
3x 15 mm wood screw.
3x 15 mm
21.Remove the covering on the fuselage where
horizon tail goes. Insert the tail in place then draw lines along fuselage on the tail at four sides.
11
TTAAIILL FFEEAATTHHEERRSS
22. Remove the covering about 1/16"(1.5mm)
inside the line you drew.
1.5mm
23. Cut hinge slots first on elevator and horizontal
tail. Glue the tail in fuselage then attach the elevator.
24. Locate the parts of dual linkage system for
elevator. Insert and center the tube in fuselage, glue it with thick CA. Next secure the control
arm on the shaft with 3x3mm set screw. Cut away the elevator servo well covering.
3x3mm
25. Install elevator control horns and elevator
pushrods(L). Adjust two elevators so that they are level with each other.
Z
26. Install tail gear on the fuselage. Secure the tail
gear with 3x12mm and 3x 16mm wood screws. Secure the collar with 3x3mm set screw. Apply a drop of oil at the tail gear shaft.
3x12mm 3x16mm
12
TTAAIILL FFEEAATTHHEERRSS
27. Cut slots on rudder and tail of fuselage.
28. Refer the photo in next step and drill a
5/64"(2mm) hole and carefully cut a slot for tail gear torque rod.
2mm
29. Trail fit rudder, glue the tail gear and rudder
in place with thick CA when satisfied. Install the tail wheel and secure the collar with 3x3mm set screw.
3x3mm
30. Connect a 20"(50cm) extension wire, make
sure you secure the connectors with tape. Thread the servo wire through the bulkhead of fuselage then secure the elevator servo in place. Note the orientation of the servo.
50cm
31. Locate 2 pushrods(S size), install the push-pull
rod, M2 nut and metal clevis. Adjust the clevis, make sure it moves smoothly.
Z
M2
32. Remove the rudder servo well covering.
13
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Drill 1/8" (3mm) engine mount holes then secure the engine with furnished 3x22mm machine screws, washer and nuts.
135mm 3mm 3x22mm
36. Assemble the fuel tank as illustrated. Make
sure the crank weight is free when tank is assembled.
37. Prepare a fuel tubing about 16"(45cm) in
length( not included), thread two ends from front firewall through the fuselage. Connect to the fuel tank nipples.
45
33. Install rudder control horn. Before you install
the control horn, you may apply the decal (c) first. See the color photos on box label.
34. Install the rudder pushrod (dia. 2.2mm). Use
the larger pushrod hole on clevis in this step.
35. Place the engine on the engine mount. It will be
5 3/8"(135mm) from the firewall to drive washer. Make marks on engine mount holes.
14
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38. Insert the fuel tank slowly and carefully in
place as shown. Pull the fuel tubing and note the tank orientation. Make sure the tubing is not bent.
39. Use a piece of paper to help you trim the cowl.
Decide the muffler position and make marks on the paper. Cut away the marks you drew.
40. Install the muffler in place as shown, make
marks on paper which contacts the muffler.
41. Cut away the marks you drew and clear the
contact area as shown.
42. Remove muffler then attach the cowl in place.
Make sure the cowl is about 1/8"(3mm) after the drive washer at spinner area. Then use the paper as template to make marks on cowl.
2mm
43. Remove the cowl and trim away the marked
area. It might take time to trial fit and trim the cowl to get good fitness. You can take away the carburetor or needle valve for easy fitness.
44.Drill holes for needle valve, muffler bolt,
mixture screw and Precision Fuel Value (TTR1115) for easy fueling. A reamer is recommended ( TTR1120) to drill holes.
No. 1120
No. 1115
45.Insert the pushrod guide tube through the
fuselage and glue it in place. Install the throttle pushrod. You might need to remove the throttle lever first then attach to Z-bend throttle pushrod end.
3
46. Now connect all fuel lines properly, stick the
decals before securing the cowl. Install spainner and propeller.
15
CCOOWWLL AATTTTAACCHHMMEENNTT
47. When satisfied, secure the cowl with four
3x8mm wood screw.
3x8mm
48.Locate the landing gear slot at bottom of
fuselage. Cut away the covering and remove the landing gear retainer.
49. Install the landing gear in place and glue the
retainer with thick CA. Install the wheel and secure by collar with 3x3mm set screw.
AB 3x3mm
16
CCAANNOOPPYY IINNSSTTAALLLLAATTIIOONN
50.Trim the canopy along the molded line. Secure
the canopy in place with furnished six 3x8mm wood screws.
3x8mm
51.Install the throttle servo. Secure the EZ
connector with two M2 washers and nut on the servo horn and adjust the throttle with radio on then secure the throttle pushrod with 3x3mm set screw.
M2
52.Install the switch and connect to receiver.
Wrap the receiver and battery pack in foam padding. Route the RX antenna and drill a small hole on right side of fuselage. thread the antenna out of fuselage then tape it along the fuselage to tail.
Control Throws
These control throws are merely a starting point for your radio setup and can be tailored to fit your flying style.
Center of Gravity
IMPORTANT- Do not attempt to fly your model before completing this very important section. A model that is not properly balanced will be unstable and could cause serious damage and/or injury. Adjust the battery location or add weight as needed to achieve level balance. Once you have everything positioned as necessary, wrap your battery pack in 1/4" or 1/2" thick foam for protection.
The balance point is about 5.5” (14mm)
from the leading edge.
14
5.5" (14cm)
2" (5cm)
2" (5cm)
4" (10cm)
4" (10cm)
5/8" (1.5cm)
5/8" (1.5cm)
1 1/4" (3cm)
1 1/4" (3cm)
1" (2.5cm)
1" (2.5cm) 2" (5cm)
2" (5cm)
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17
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Locate A Good Flying Site
Generally, the best place to fly your model is at an AMA (Academy of Model Aeronautics) chartered club field. Your local hobby dealer can tell you if there is such a club in your area or write the AMA for information. It is also a good idea to join this organization before flying your model since they offer liability insurance that can protect you if your model causes damage or injury to others.
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If there is not a chartered club field in your community, you will need to find a large area free of obstructions, and has a smooth grass or asphalt surface to be used as a runway. For safety’s sake, it should be located well away from houses, buildings, schools, power lines and airports. If you will be flying within 6 miles of an airport, you should check with the airport manager before flying your model.
Congratulations
Now that you have completed the assembly of your 3D Spirit, we feel that you have a very capable and good looking sports plane. We hope that you will enjoy this model and get many hours of flying pleasure from its use. Thank you for purchasing this 3D Spirit from Thunder Tiger and we look forward to providing you with other great R/C products in the future.
Refer to the indicated drawing and box label to stick the decals.
18
Pre-Flight Cautions !
For satisfying 3D performance and safe sake please read the following
guidelines before you fly your 3D Spirit.
Do not install engine over .50 cu.in. as it is overpowerful for this plane.
Normally a Thunder Tiger 46 could hover the 3D Spirit at its 70% output power.
Recommend using 11x4.5 or 12x4 propeller, smaller pitch is preferred.
Always set low rate as manual instructed for the first flight or taking off
until you fine tune your plane.
Since 3D plane is light weight structured and fantastic low/middle speed
maneuverability, never intend to fly your 3D Spirit at full throttle or high speed
Use care to check all control surfaces and linkage before each flight. Do
not take chances to fly the plane if there is any problem.
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50 PRO-46 7
11x4.5 12x4
3D
33DD
19
No.4550 G-202 140
Wing Span: 70” Wing Area: 1022in
2
Length: 70”
Weight: 10-10.5 lbs.
Engine: 1.08-1.6 2cycle
1.2-1.8 4cycle
Radio: 4 channel
w/6 Servos
Staudacher 60 ARF
Combine the scale appearance and striking color scheme of Diane Hakala's legendary Staudacher S-300 with the late Fred Reese's genius for light-weight yet sturdy construction, and you have an Almost-Ready­To-Fly airplane that will turn heads both on the ground and in the air. Now you can enjoy the experience of scale modeling without investing the hundreds of hours of time necessary to achieve satisfactory results.
Just because this is a scale airplane, don't
think it is a "lead-sled". It is an extremely
pleasurable airplane to fly with characteristics akin to a comfortable sport airplane rather than a fickle scale beauty. Solid tracking, instant acceleration, nimble aerobatics, and predictable landings make this airplane fly as good as it looks.
Completely built from balsa/ply and covered with UltraCote, this Almost-Ready­To-Fly airplane is ready to load up for the field in only a few short hours.
Impressive scale appearance with sport
performance
Completely built from balsa/ply and
covered with UltraCote
®
Quality epoxy/fiberglass cowl is flawlessly
painted
ARF
Wild blue yonder takes on a whole new meaning when you are pushing either of these ARF Giles 202 through the sky. Crisp aerobatics are what these replicas of the world famous airplane is all about.
This Almost-Ready-To-Fly airplanes is meticulously built from balsa/ply and covered with UltraCote. A few hours of final assembly plus radio and engine installation and you are ready to head for the tarmac and wave to the crowd after a successful airshow performance.
Skilled craftsmen completely build this
model from top quality balsa and plywood.
Covered in Ultracote, the G-202 color
scheme is bright, tough, and repairable.
A flawlessly painted fiberglass cowl, blow
molded wheel pants, and bottom wing cover are furnished.
Quality accessories include pilot figure and
instrument panel. The 1.40 includes scale
tail-wheel assembly, flexible engine mount,
and heavy duty linkage.
ACE4563 Staudacher 60
Wing Span: 65” Wing Area: 780in
2
Length: 55.2”
Weight: 8.5-9.5 lbs.
Engine: .60 2 cycle
.90-1.20 4 cycle
Radio: 4 channel, 5 servos
ACE4563
No.4550
20
THUNDER TIGER CORP . www.thundertiger.com
ARF
ACE4559
ACE4559 Cloud Dancer 60
Wing Span: 72” Wing Area: 840in
2
Length: 57”
Weight: 6-7 lbs.
Engine: .61 2 cycle
.91 4 cycle
Radio: 4~5 channel
If you are looking for a perfect sport airplane, you can’t go wrong with a Cloud Dancer 60. Designed by the late Fred Reese, the Cloud Dancer 60 incorporates a strong lightweight frame that provides instant acceleration and nimble responsiveness for very impressive and truly enjoyable perfomance.
Cloud Dancer sports a double-tapered wing, a unique diamond-shaped tail group, wide-stance landing gear and wheel pants, and sleek fuselage with bubble canopy.
All of which results in a truly handsome airplane you can be proud of. Install the optional retractable landing gear, and watch the Cloud Dancer transform into the next level of awesome performance and good looks.
The Cloud Dancer 60 comes Almost-Ready­To-Fly, completely built from balsa/ply and skillfully covered with UltraCote
®
.
Skillfully built from balsa/ply and covered
with UltraCote®.
Sleek lines and tapered wing provides
clean, smooth performance
Set-up for fixed gear or optional retracts
No.4532 Piper J-3 CUB
Wingspan: 82.7” (2100mm)
Length: 48” (1215mm)
Wing area: 850 in2 (55dm
2
)
Weight: 6.5-7.5lbs (3-3.5kg)
Engine: .46-.61 2 Cycle
.50-.91 4 Cycle
Radio: 4 Channel (5 Servos)
One of the most recognized names in aviation history is the Piper J-3 Cub. A child of the Depression, Mr. Piper's Cub began production in the early '30s, evolving into the 65 HP J-3 version in 1939. Proliferating in the years before and during WWII, the Cub has introduced more young men to the joys of flight than any other airplane ever.
Now you can own a part of aviation's history and enjoy the relaxing and realistic flight characteristics of the venerable J-3 Cub. Thunder Tiger's ARF J-3 has been meticulously built from the finest material and covered with UltraCote in the classic Cub Yellow color scheme. Scale details such as wing struts, landing gear bungees, Cub wheels, accurately contoured fuselage, and dummy engine cylinder heads create a head-turning beauty. Only a few hours of enjoyable assembly and you are ready to step back in time and be a part of history by flying the classic J-3 Cub.
Almost-Ready-To-Fly scale reproduction of a
timeless classic.
Meticulously built by factory craftsmen
and covered with UltraCote .
Scale details include wing struts, bungees,
Cub wheels, and dummy engine cylinders.
After a few hours of enjoyable assembly, you
are ready to fly.
Authentic Piper J-3 Cub color scheme.
Meets IMAA requirements
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