Thrane&Thrane Aero-HSD+ Installation And Maintenance Manual
Thrane & Thrane A/S
+
Aero-HSD
Installation and Maintenance Manual
Document number: TT98-113625-D
Release date: September 3, 2004
Information in this document is subject to change without notice and does not represent a
commitment on the part of Thrane & Thrane A/S.
Copyright
© 2004 Thrane & Thrane A/S. All rights reserved. Printed in Denmark.
Trademark Acknowledgements
Windows is a registered trademark of Microsoft Corporation in the United States and other
countries.
MagnaStar is a registered trademark of Raytheon Company.
Inmarsat is a registered trademark of the International Maritime Satellite Organization
(IMSO) and is licensed by IMSO to Inmarsat Limited and Inmarsat Ventures plc.
Other product and company names mentioned in this manual may be trademarks or trade
names of their respective owners.
Company Addresses
Denmark USA
Thrane & Thrane A/S
Lundtoftegårdsvej 93 D
DK-2800 Lyngby
Denmark
Tel.: +45 39 55 88 00
Fax: +45 39 55 88 88
www.tt.dk
Thrane & Thrane, Inc.
509 Viking Drive, Suites K, L and M
Virginia Beach, VA 23452
USA
Tel.: +1 757 463-9557
Fax: +1 757 463-9581
www.tt.dk/us
ii TT98-113625-D
Record of Revisions
Rev. Description Release Date Initials
A Original document 23 May 2003 RP
B Change of naming:
TT-5000H changed to Aero-HSD
Configuration Data Module changed to
Configuration Module
C Ethernet connector pin naming, SDU and HPA
Power supply requirements, RF Cables requirements
and editorial changes.
D Chapters rearranged + new layout.
Introduction chapter:
Added list of external units to which the
Aero-HSD
Equipment Drawings chapter:
HSU outline drawing, HSU tray drawing and
HSU tray connector drawing added.
Connectors and Pin-out:
Changed HPA connector drawing (key holes).
Changed pin-out for SDU rear receptacle.
+
system can interface.
+
and
30 September 2003 HOC
17 December 2003 RP
CC
Added pin-out for HSU.
Added “Mating connectors in aircraft”.
Installation chapter:
Added sections with Mounting Considerations
and Cable requirements.
Added section with recommended cables.
ARINC 429 interfaces wiring drawing has been
split into three: AHRS/IRS, ACARS/CMU and
CPDF.
MCDU/FMS wiring drawing added.
Wiring of MPDS, ISDN and Ethernet corrected.
MagnaStar wiring corrected + added #3 interface
as alternative.
WH-10 wiring drawing corrected (only three
handsets connected).
TT98-113625-D iii
D
(continued)
Installation chapter (continued):
Sigma7 and 2.4GHz Cordless wiring added.
Dual Side Panel wiring added.
HSU wiring added.
ARINC 429 data format added
Commissioning section added.
Configuration chapter enhanced.
Check Procedures chapter added.
Service and maintenance chapter added
Equipment Specifications:
Max temperature for HPA and DLNA changed to
70 ºC.
Specs for Rx Splitter and Tx Coupler added.
Dimensions and Mounting added for all units.
System Messages appendix added.
Lists of Cause codes and BITE codes updated.
Cause codes for MPDS and ISDN added.
CC
DO-160 forms corrected.
AT Profiles appendix added.
DO-160C/D Specifications appendix:
DO-160 forms added for handsets.
All DO-160 forms corrected.
“Using Commands” appendix added.
iv TT98-113625-D
Table of Contents
Chapter 1 About This Manual
1.1 Purpose ......................................................................................... 1-1
1.2 Organization .................................................................................. 1-1
1.3 Related Documentation ..................................................................1-2
1.4 Precautions .................................................................................... 1-2
Chapter 2 Introduction to Aero-HSD
2.1 General Description ....................................................................... 2-1
2.1.1 The Aero-HSD+ System .............................................................2-1
2.1.2 Standard Features ........................................................................ 2-3
2.2 Application ..................................................................................... 2-4
2.2.1 Minimum System ........................................................................ 2-4
2.2.2 Part Numbers ..............................................................................2-5
2.2.3 Applicable External Units ........................................................... 2-8
2.3 System Block Diagrams .................................................................2-9
2.3.1 Overview ..................................................................................... 2-9
2.3.2 HGA-7000 High Gain Antenna .................................................. 2-9
2.3.3 ARINC 741 Compatible High Gain Antenna ........................... 2-10
2.3.4 Dual Side Panel Antenna System (Future Use) ........................ 2-11
2.3.5 User Interfaces .......................................................................... 2-12
2.3.6 MagnaStar® System ................................................................. 2-13
2.4 Operation Overview ..................................................................... 2-14
+
2.4.1 Configuration ............................................................................ 2-14
2.4.2 User Interface ............................................................................ 2-14
Chapter 3 Equipment Drawings
3.1 Introduction ................................................................................... 3-1
3.2 TT-5035A Satellite Data Unit ...........................................................3-2
3.2.1 TT-5035A-001 Configuration Module ....................................... 3-3
3.3 TT-5014A High Power Amplifier ...................................................... 3-4
3.4 TT-5012A Diplexer Low Noise Amplifier .........................................3-5
TT98-113625-D v
Table of Contents
3.5 TT-5038A High Speed Data Unit (Optional) .....................................3-6
3.5.1 TT-5038A-002 Tx Coupler for Optional HSU ............................3-7
3.5.2 TT-5038A-003 Rx Power Splitter for Optional HSU .................3-8
3.6 TT-5620A 4-Wire Handset ...............................................................3-9
3.7 TT-5622A 4-Wire Cradle ................................................................3-10
3.8 TT-5621B 2-Wire Handset .............................................................3-11
3.9 TT-5622B 2-Wire Cradle ................................................................3-12
3.10 SDU and HPA Tray .......................................................................3-13
3.11 SDU Tray Connector .....................................................................3-14
3.12 HPA Tray Connector .....................................................................3-16
3.13 HSU Tray ......................................................................................3-17
3.14 HSU Tray Connector .....................................................................3-18
Chapter 4 Connectors and Pin-out
4.1 TT-5035A Satellite Data Unit ...........................................................4-1
4.1.1 Connectors on SDU .....................................................................4-1
4.1.2 SDU Front Connector ..................................................................4-2
4.1.3 SDU Rear Receptacle ..................................................................4-4
4.2 TT-5014A High Power Amplifier ....................................................4-11
4.2.1 HPA Rear Receptacle ................................................................4-11
4.3 TT-5038A HSU (Optional) ..............................................................4-13
4.3.1 Connectors on HSU ...................................................................4-13
4.3.2 HSU Front Connector ................................................................4-13
4.3.3 HSU Rear Receptacle ................................................................4-14
4.4 Cradle Connectors .......................................................................4-17
4.4.1 Connectors on 4-Wire Cradle ....................................................4-17
4.4.2 4-Wire Connector to SDU .........................................................4-18
4.4.3 Connectors on 2-Wire Cradle ....................................................4-20
4.4.4 2-Wire Connector to SDU .........................................................4-21
4.5 Mating Connectors in Aircraft .......................................................4-22
vi TT98-113625-D
Chapter 5 Installation
5.1 General .......................................................................................... 5-1
5.1.1 Overview ..................................................................................... 5-1
5.1.2 Minimum System ........................................................................ 5-2
5.2 Mounting Considerations ...............................................................5-4
5.2.1 Overview ..................................................................................... 5-4
5.2.2 SDU ............................................................................................ 5-4
5.2.3 HSU ............................................................................................ 5-4
5.2.4 Rx Power Splitter ........................................................................5-5
5.2.5 HPA ............................................................................................ 5-5
5.2.6 DLNA ......................................................................................... 5-5
5.2.7 Antenna ....................................................................................... 5-6
5.3 Electrical Installation and Wiring .................................................... 5-7
Table of Contents
5.3.1 Wiring Symbols .......................................................................... 5-7
5.3.2 Wiring Power Supply .................................................................. 5-8
5.3.3 Wiring Antenna Systems .......................................................... 5-14
5.3.4 Wiring ARINC 429 Interfaces .................................................. 5-24
5.3.5 Wiring ICAO Address .............................................................. 5-29
5.3.6 Wiring MPDS RS-422, MPDS Ethernet and ISDN .................5-32
5.3.7 Wiring Telephone Systems ....................................................... 5-36
5.3.8 Wiring Thrane & Thrane Handset Systems .............................. 5-39
5.3.9 Wiring MagnaStar Handsets .....................................................5-42
5.3.10 Wiring WH-10 Handsets .......................................................... 5-45
5.3.11 Wiring 2.4GHz Cordless (4-Wire) Phone ................................. 5-48
5.3.12 Discretes for MagnaStar/WH-10 Handset Systems .................. 5-51
5.3.13 Wiring Sigma7 (2-Wire) Handsets ............................................ 5-52
5.3.14 Wiring 2.4GHz Cordless (2-Wire) Phone ................................. 5-53
5.3.15 Wiring Discretes ....................................................................... 5-54
5.3.16 Cockpit Voice and SIM Card Reader (Future Use) .................. 5-58
5.3.17 Wiring Maintenance Handset, PC and Reset ............................ 5-59
5.4 Electrical Installation and Wiring, HSU ......................................... 5-63
5.4.1 Introduction to HSU .................................................................. 5-63
5.4.2 Wiring HSU Power Supply .......................................................5-63
5.4.3 Wiring Antenna Systems With HSU Installed .........................5-65
5.4.4 Wiring HSU to MPDS RS-232 , MPDS Ethernet and ISDN ...5-73
5.4.5 Wiring HSU to Discretes and Maintenance PC Interface ......... 5-78
TT98-113625-D vii
Table of Contents
5.5 Recommended Cables ..................................................................5-81
5.5.1 Introduction ...............................................................................5-81
5.5.2 Power Cables, Allowed Cable Lengths .....................................5-81
5.5.3 Recommended RF Cables .........................................................5-84
5.5.4 Recommended Cables for ARINC 429 .....................................5-84
5.5.5 Recommended Cables for MPDS Ethernet ...............................5-85
5.6 Commissioning ............................................................................5-86
5.6.1 Inmarsat Aeronautical Service & Solution Providers ...............5-86
5.6.2 Activation ..................................................................................5-87
5.7 Verifying the Installation ...............................................................5-88
Chapter 6 Configuring the System
6.1 HSD+ Configuration Program .........................................................6-1
6.1.1 Overview .....................................................................................6-1
6.1.2 Installation ...................................................................................6-2
6.1.3 Description of HSD+CP ..............................................................6-3
6.1.4 Menu Overview ...........................................................................6-5
6.1.5 Basic Configuration .....................................................................6-6
6.2 Configuration of 3rd Party Phone Systems .....................................6-8
6.2.1 MagnaStar ...................................................................................6-8
6.2.2 Sigma
7 ................................................................................................................ 6-9
6.2.3 2.4GHz Cordless .......................................................................6-10
Chapter 7 Check procedures
7.1 Basic Check Flow ...........................................................................7-1
7.2 Pre-Installation Check ....................................................................7-2
7.3 Functional Test, on Ground ............................................................7-4
7.4 Interference Test ............................................................................7-5
7.5 Functional Test, Airborne ...............................................................7-6
Chapter 8 Maintenance and Troubleshooting
8.1 Continued Airworthiness ................................................................8-1
8.1.1 General ........................................................................................8-1
8.1.2 Instructions ..................................................................................8-1
viii TT98-113625-D
8.2 Software Update ............................................................................ 8-4
8.3 Troubleshooting .............................................................................8-6
8.3.1 Status Signalling .........................................................................8-6
8.3.2 Initial Troubleshooting .............................................................8-11
8.4 Returning Units for Repair ...........................................................8-15
8.4.1 Return Material Authorization (RMA) ..................................... 8-15
Appendices
Appendix A Equipment Specifications
A.1 Introduction .................................................................................. A-1
A.1.1 Total Weight of the Aero-HSD+ System ................................... A-1
Table of Contents
A.2 Aero-HSD+ System Components ................................................... A-2
A.2.1 TT-5035A Satellite Data Unit (SDU) ........................................ A-2
A.2.2 TT-5014A High Power Amplifier (HPA) .................................. A-3
A.2.3 TT-5012A Diplexer Low Noise Amplifier (DLNA) ................. A-4
A.2.4 TT-5038A High Speed Data Unit (HSU) .................................. A-5
A.2.5 TT-5038A-002 Tx Coupler for Optional HSU .......................... A-6
A.2.6 TT-5038A-003 Rx Power Splitter for Optional HSU ................ A-7
A.3 Aero-HSD+ Handsets and Cradles ................................................. A-8
A.3.1 TT-5620A 4-Wire Handset ........................................................ A-8
A.3.2 TT-5622A 4-Wire Cradle .......................................................... A-9
A.3.3 TT-5621B 2-Wire Handset ...................................................... A-10
A.3.4 TT-5622B 2-Wire Cradle ......................................................... A-11
Appendix B DO-160C/D Specifications
B.1 General ......................................................................................... B-1
B.1.1 Certifying Agency ...................................................................... B-1
B.1.2 Environmental Qualification Forms .......................................... B-1
TT98-113625-D ix
Table of Contents
B.2 Aero-HSD+ System Components ...................................................B-2
B.2.1 Satellite Data Unit ......................................................................B-2
B.2.2 Configuration Module ................................................................B-4
B.2.3 High Power Amplifier ................................................................B-5
B.2.4 Diplexer and Low Noise Amplifier ............................................ B-7
B.2.5 High Speed Data Unit (Optional) ...............................................B-9
B.2.6 Tx Coupler and Rx Power Splitter for Optional HSU ............. B-10
B.3 Aero-HSD+ Handsets and Cradles ...............................................B-12
B.3.1 4-Wire Handset and 4-Wire Cradle .......................................... B-12
B.3.2 2-Wire Handset and 2-Wire Cradle .......................................... B-14
Appendix C System Messages
C.1 Types of Messages ........................................................................C-1
C.2 Cause Codes .................................................................................C-2
C.2.1 H+ Cause Codes ......................................................................... C-2
C.2.2 MPDS Cause Codes ...................................................................C-5
C.2.3 ISDN Cause Codes (SLCV) .......................................................C-9
C.3 BITE Error Codes ........................................................................C-17
C.3.1 Definition of Severity Levels ...................................................C-17
C.3.2 List of BITE Codes .................................................................. C-18
Appendix D Using Commands
D.1 Getting Started ..............................................................................D-1
D.2 Commands for Troubleshooting ....................................................D-2
Appendix E AT Profiles
E.1 Frequently Used AT Commands .................................................... E-1
E.2 LES settings for AT-calls ............................................................... E-2
Appendix F References
F.1 Applicable Standards .................................................................... F-1
F.2 Other References .......................................................................... F-2
Glossary ........................................................................................................ Glossary-1
Index ............................................................................................................. Index-1
x TT98-113625-D
List of Figures
Chapter 1 About This Manual
Chapter 2 Introduction to Aero-HSD
Figure 2-1: System Configuration with Electronically Steered HGA ................................2-9
Figure 2-2: System Configuration with ARINC 741 Compatible HGA ..........................2-10
Figure 2-3: System Configuration with Dual Side Panel Antenna System (Future Use). 2-11
Figure 2-4: System Configuration with Different User Interfaces ...................................2-12
Figure 2-5: System Configuration with MagnaStar System.............................................2-13
+
Chapter 3 Equipment Drawings
Figure 3-1: Outline Drawing: Satellite Data Unit...............................................................3-2
Figure 3-2: Outline Drawing: Configuration Module.........................................................3-3
Figure 3-3: Outline Drawing: High Power Amplifier ........................................................3-4
Figure 3-4: Outline Drawing: Diplexer and Low Noise Amplifier ....................................3-5
Figure 3-5: Outline Drawing: High Speed Data Unit ......................................................... 3-6
Figure 3-6: Outline Drawing: Tx Coupler for Optional HSU ............................................3-7
Figure 3-7: Outline Drawing: Rx Power Splitter for Optional HSU ..................................3-8
Figure 3-8: Outline Drawing: 4-Wire Handset................................................................... 3-9
Figure 3-9: Outline Drawing: 4-Wire Cradle ...................................................................3-10
Figure 3-10: Outline Drawing: 2-Wire Handset .................................................................3-11
Figure 3-11: Outline Drawing: 2-Wire Cradle ...................................................................3-12
Figure 3-12: Outline Drawing: Tray for SDU and HPA. ...................................................3-13
Figure 3-13: SDU Tray Connector: ITT Cannon DPX2NA-67322-463 ............................3-14
Figure 3-14: Contact Assembly: Quadrax Pin size 5 special: ITT Cannon 244-0011-001 3-15
Figure 3-15: HPA Tray Connector .....................................................................................3-16
Figure 3-16: Outline Drawing: Tray for HSU ....................................................................3-17
Figure 3-17: HSU Tray Connector, page 1 of 2 .................................................................3-18
Figure 3-18: HSU Tray Connector, page 2 of 2 .................................................................3-19
Chapter 4 Connectors and Pin-out
Figure 4-1: SDU Front Connector, Face View of Engaging End. (DB15F) ......................4-2
Figure 4-2: SDU Rear Receptacle and Mating Plug in Tray, Engaging End .....................4-4
Figure 4-3: HPA Receptacle, Face View of Engaging End. Index Code is 08 ................4-11
Figure 4-4: HSU Front Connector. Face View of Engaging End.....................................4-13
Figure 4-5: HSU Rear Receptacle and Mating Plug in Tray, Engaging End. ..................4-14
TT98-113625-D xi
List of Figures
Figure 4-6: 4-Wire Cradle Connectors, End View of Cradle........................................... 4-17
Figure 4-7: 4-Wire Cradle Connectors, Side View of Cradle .......................................... 4-17
Figure 4-8: 4-Wire Cradle Connector (DB15M). View: Solder Side .............................. 4-18
Figure 4-9: 2-Wire Cradle Connectors, End View of Cradle........................................... 4-20
Figure 4-10: 2-Wire Cradle Connectors, Side View of Cradle .......................................... 4-20
Figure 4-11: 2-Wire Cradle Connector (DB9M). View: Solder Side ................................ 4-21
Chapter 5 Installation
Figure 5-1: Minimum System ............................................................................................ 5-3
Figure 5-2: Mounting the Rx Power Splitter...................................................................... 5-5
Figure 5-3: Wiring SDU Power Supply ............................................................................. 5-8
Figure 5-4: Wiring HPA Power Supply ........................................................................... 5-11
Figure 5-5: Wiring HGA-7000 Antenna and TT-5012A DLNA ..................................... 5-15
Figure 5-6: Wiring AMT-50 Subsystem .......................................................................... 5-18
Figure 5-7: Wiring ARINC 741 Dual Side Panel Antenna System ................................. 5-21
Figure 5-8: Wiring AHRS/IRS......................................................................................... 5-24
Figure 5-9: Wiring ACARS/CMU ................................................................................... 5-26
Figure 5-10: Wiring CPDF................................................................................................. 5-27
Figure 5-11: Wiring MCDU/FMS...................................................................................... 5-28
Figure 5-12: Wiring ICAO................................................................................................. 5-30
Figure 5-13: Example of Wiring the Fictional ICAO Address 01234567 ......................... 5-30
Figure 5-14: Wiring MPDS RS-422, MPDS Ethernet and ISDN ...................................... 5-32
Figure 5-15: MPDS Ethernet RJ45 Connector and Cable Connection to SDU. ................ 5-34
Figure 5-16: ISDN RJ45 Connector................................................................................... 5-35
Figure 5-17: Handset Interfaces, Possible Combinations of Connected Devices. ............. 5-38
Figure 5-18: Wiring T&T Handset Systems ...................................................................... 5-39
Figure 5-19: Wiring MagnaStar Interface.......................................................................... 5-42
Figure 5-20: Wiring WH-10 Handsets ............................................................................... 5-45
Figure 5-21: Wiring 2.4GHz Cordless 4-Wire Handsets ................................................... 5-48
Figure 5-22: Wiring Sigma7 Handsets ............................................................................... 5-52
Figure 5-23: Wiring 2.4GHz Cordless Handsets ............................................................... 5-53
Figure 5-24: Wiring Discrete Annunciators and Weight-on-Wheels................................. 5-54
Figure 5-25: Wiring Cockpit Voice and SIM Card Reader ............................................... 5-58
Figure 5-26: Wiring Maintenance PC and Reset ............................................................... 5-59
Figure 5-27: TT 37-112940 Data Cable Compliant with Front Connector........................ 5-61
xii TT98-113625-D
List of Figures
Figure 5-28: Wiring Maintenance Handset ........................................................................5-62
Figure 5-29: Wiring HSU Power ........................................................................................5-63
Figure 5-30: Wiring HSU to HGA-7000 Antenna System.................................................5-65
Figure 5-31: Wiring HSU to AMT-50 Subsystem..............................................................5-69
Figure 5-32: Wiring HSU to MPDS RS-232, MPDS Ethernet and ISDN .........................5-73
Figure 5-33: Ethernet RxD Twinax Contact Pin-out Definition.........................................5-75
Figure 5-34: Ethernet TxD Twinax Contact Pin-out Definition.........................................5-75
Figure 5-35: Ethernet RJ45 Connector and Cable Connection to HSU. ............................5-76
Figure 5-36: ISDN RJ45 Connector ...................................................................................5-77
Figure 5-37: Wiring HSU to Discretes and RS-232 PC Maintenance Interfaces ............... 5-78
Chapter 6 Configuring the System
Figure 6-1: HSD+CP User Interface...................................................................................6-3
Chapter 7 Check procedures
Chapter 8 Maintenance and Troubleshooting
Figure 8-1: Initial Check of LEDs ....................................................................................8-12
Figure 8-2: Initial Check of MPDS, Fax, 4-Wire Handsets and ISDN ............................8-13
Figure 8-3: Initial Check of Fax .......................................................................................8-14
App. A Equipment Specifications
App. B DO-160C/D Specifications
App. C System Messages
App. D Using Commands
App. E AT Profiles
App. F References
TT98-113625-D xiii
List of Figures
xiv TT98-113625-D
List of Tables
Chapter 1 About This Manual
Table 1-1: List of Related Documentation ........................................................................1-2
Chapter 2 Introduction to Aero-HSD
Table 2-1: Model and Part Numbers for the Aero-HSD+ System (T&T Units) ...............2-5
Table 2-2: Model and Part Numbers for Antenna Systems...............................................2-6
Table 2-3: Part Numbers for Klixon Circuit Breakers ......................................................2-6
Table 2-4: Part Number for Basic Installation Kit from ECS ........................................... 2-6
Table 2-5: Part Numbers for Trays and Connectors..........................................................2-7
Table 2-6: List of Applicable External Units ....................................................................2-8
+
Chapter 3 Equipment Drawings
Chapter 4 Connectors and Pin-out
Table 4-1: Pin-out for SDU Front Connector.................................................................... 4-3
Table 4-2: Pin-out for SDU Rear Receptacle (Top Plug)..................................................4-7
Table 4-3: Pin-out for SDU Rear Receptacle (Bottom Plug)..........................................4-10
Table 4-4: Pin-out for HPA Receptacle (Top Plug) ........................................................4-12
Table 4-5: Pin-out for HPA Receptacle (Bottom Plug)...................................................4-12
Table 4-6: Pin-out for HSU Front Connector.................................................................. 4-14
Table 4-7: Pin-out for HSU Rear Receptacle..................................................................4-16
Table 4-8: Pin-out for 15 Pin Sub-D Male Connector on “pigtail” in 4-Wire Cradle.....4-19
Table 4-9: Pin-out for 9 Pin Sub-D Male Connector on “pigtail” in 2-Wire Cradle.......4-21
Table 4-10: Mating Connectors in Aircraft for SDU ........................................................4-22
Table 4-11: Mating Connector in Aircraft for HPA ..........................................................4-23
Table 4-12: Mating Connectors in Aircraft for HSU ........................................................4-23
Chapter 5 Installation
Table 5-1: Pins for SDU Power Supply ............................................................................5-9
Table 5-2: Requirements to SDU Power Cables .............................................................5-10
Table 5-3: Pins for HPA Power Supply ..........................................................................5-12
Table 5-4: Pin for Remote HPA Power on/off by SDU ..................................................5-12
Table 5-5: Requirements to HPA Power Cables .............................................................5-13
Table 5-6: SDU Pins for HGA-7000 Antenna ................................................................5-16
Table 5-7: HPA Pins for HGA-7000 Antenna ................................................................5-16
TT98-113625-D xv
List of Tables
Table 5-8: Requirements to RF Cables, HGA-7000 Antenna ........................................ 5-17
Table 5-9: SDU Pins for AMT-50 Subsystem................................................................ 5-19
Table 5-10: HPA Pins for AMT-50 Subsystem ................................................................ 5-19
Table 5-11: Requirements to RF Cables, AMT-50 Subsystem ........................................ 5-20
Table 5-12: HPA Pins for Dual Side Panel Antenna System ........................................... 5-22
Table 5-13: SDU Pins for Dual Side Panel Antenna System ........................................... 5-23
Table 5-14: Requirements to RF Cables, ARINC 741 Dual Side Panel Antenna System 5-23
Table 5-15: SDU Pins for IRS and AHARS ..................................................................... 5-24
Table 5-16: ARINC Data Format for IRS......................................................................... 5-25
Table 5-17: ARINC Data Format for AHRS .................................................................... 5-26
Table 5-18: SDU Pins for CMU ....................................................................................... 5-27
Table 5-19: SDU Pins for MPDS RS-422 ........................................................................ 5-33
Table 5-20: SDU Pins for MPDS 10BaseT Ethernet........................................................ 5-34
Table 5-21: SDU Pins for ISDN ....................................................................................... 5-35
Table 5-22: SDU Pins for 4-Wire Interface ...................................................................... 5-40
Table 5-23: SDU Pins for 2-Wire Interface ...................................................................... 5-41
Table 5-24: SDU Pins for MagnaStar Interface................................................................ 5-43
Table 5-25: SDU Pins for WH-10 Interface ..................................................................... 5-46
Table 5-26: SDU Pins for 2.4GHz Cordless (WH-10) Interface ...................................... 5-49
Table 5-27: SDU Discretes for MagnaStar/WH-10 Systems ........................................... 5-51
Table 5-28: SDU Pins for Discrete Annunciators............................................................. 5-54
Table 5-29: SDU Pins for WOW ...................................................................................... 5-55
Table 5-30: SDU Pins for WOW ...................................................................................... 5-56
Table 5-31: Specification of Discrete Types. ................................................................... 5-57
Table 5-32: SDU Pins for RS-232 PC Interface ............................................................... 5-60
Table 5-33: SDU Pins for Maintenance Handset Interface .............................................. 5-62
Table 5-34: Requirements to HSU Power Cables............................................................. 5-64
Table 5-35: HSU Pins for HGA-7000 Antenna System ................................................... 5-66
Table 5-36: SDU Pins for HGA-7000 Antenna System ................................................... 5-66
Table 5-37: HPA Pins for HGA-7000 Antenna System ................................................... 5-67
Table 5-38: Requirements to RF Cables, HGA-7000 Antenna ........................................ 5-68
Table 5-39: HSU Pins for HGA-7000 Antenna System ................................................... 5-70
Table 5-40: SDU Pins for HGA-7000 Antenna System ................................................... 5-70
Table 5-41: HPA Pins for HGA-7000 Antenna System ................................................... 5-71
Table 5-42: Requirements to RF Cables, AMT-50 Subsystem ........................................ 5-72
xvi TT98-113625-D
List of Tables
Table 5-43: HSU Pins for MPDS RS-232 ......................................................................... 5-74
Table 5-44: HSU Pins for MPDS 10BaseT Ethernet ........................................................5-75
Table 5-45: HSU Pins for ISDN........................................................................................5-77
Table 5-46: HSU Pins for Rear Maintenance Connector Interface, RS-232.....................5-79
Table 5-47: HSU Pins for Discrete Outputs ......................................................................5-80
Table 5-48: Allowed Lengths for SDU Power Cables ......................................................5-81
Table 5-49: Allowed Lengths for HPA Power Cables ......................................................5-82
Table 5-50: Allowed Lengths for HPA Chassis Cable......................................................5-82
Table 5-51: Allowed Lengths for HSU Power Cables ......................................................5-83
Table 5-52: List of Recommended RF Cables ..................................................................5-84
Chapter 6 Configuring the System
Chapter 7 Check procedures
Table 7-1: Check Sheet: Installation Check Before Inserting LRUs. ...............................7-2
Table 7-2: Check Sheet: Functional Test, on Ground .......................................................7-4
Table 7-3: Check Sheet: Functional Test, Airborne..........................................................7-6
Chapter 8 Maintenance and Troubleshooting
App. A Equipment Specifications
Table A-1: General Specifications for SDU......................................................................A-2
Table A-2: General Specifications for HPA......................................................................A-3
Table A-3: General Specifications for DLNA ..................................................................A-4
Table A-4: General Specifications for HSU......................................................................A-5
Table A-5: General Specifications for Tx Coupler ........................................................... A-6
Table A-6: General Specifications for Rx Power Splitter................................................. A-7
Table A-7: General Specifications for 4-Wire Handset .................................................... A-8
Table A-8: General Specifications for 4-Wire Cradle.......................................................A-9
Table A-9: General Specifications for 2-Wire Handset .................................................. A-10
Table A-10: General Specifications for 2-Wire Cradle.....................................................A-11
App. B DO-160C/D Specifications
Table B-1: RTCA/DO-160D Change Numbers, SDU...................................................... B-2
Table B-2: Environmental Qualification Form for SDU .................................................. B-2
Table B-3: RTCA/DO-160D Change Numbers, HPA...................................................... B-5
TT98-113625-D xvii
List of Tables
Table B-4: Environmental Qualification Form for HPA...................................................B-5
Table B-5: RTCA/DO-160C Change Numbers, DLNA ...................................................B-7
Table B-6: Environmental Qualification Form for DLNA................................................B-7
Table B-7: RTCA/DO-160D Change Numbers, Tx Coupler and Rx Power Splitter......B-10
Table B-8: Environmental Qualification Form for Tx Coupler and Rx Power Splitter ..B-10
Table B-9: RTCA/DO-160C Change Numbers, 4-wire Handset and Cradle..................B-12
Table B-10: Environmental Qualification Form for 4-Wire Handset and Cradle .............B-12
Table B-11: Environmental Qualification Form for 2-Wire Handset and Cradle .............B-14
App. C System Messages
Table C-1: List of H+ Logon Reject Cause Codes ............................................................C-2
Table C-2: List of H+ Call Reject Cause Codes................................................................C-3
Table C-3: List of MPDS Layer 2 Reason Codes .............................................................C-5
Table C-4: List of MPDS Layer 3 Reason Codes .............................................................C-7
Table C-5: List of ISDN Cause Codes (SLCV) ................................................................C-9
Table C-6: Definition of severity levels for BITE Codes................................................C-17
Table C-7: List of BITE Codes........................................................................................C-18
App. D Using Commands
Table D-1: “list” Commands ............................................................................................ D-2
Table D-2: “slog” Commands........................................................................................... D-3
Table D-3: “call_log” Commands .................................................................................... D-5
Table D-4: “flight” Commands......................................................................................... D-6
App. E AT Profiles
App. F References
xviii TT98-113625-D
1111
Chapter 1
About This Manual 1
1.1 Purpose
The purpose of this manual is to provide information for installation, maintenance
and troubleshooting of the Aero-HSD+ system.
Important! The information, drawings and wiring diagrams contained in this
manual are intended as a reference for engineering planning only.
The drawings and wiring diagrams contained herein do not
represent any specific Supplemental Type Certificate (STC). It is
the installer's responsibility to compose installation drawings
specific to the aircraft. This manual and the drawings and wiring
diagrams contained herein may not be used as a substitute for an
STC package.
1.2 Organization
The chapters of this Installation Manual provide the following information:
• Introduction
A short overview of the Aero-HSD+ system and services.
• Equipment Drawings
Outline drawings of the units, trays and connectors of the Aero-HSD+ system.
• Connectors
Drawings and pin-out for the connectors, and a description of the required
mating connectors.
• Installation
Wiring drawings and detailed installation and wiring requirements.
• Configuration
An introduction to the HSD+ Configuration Program and a short description of
how to configure the Aero-HSD+ system. Also a short description of how to
configure some of the 3rd party handsets.
• Check Procedures
An overview of the recommended check procedures and checklists.
• Maintenance and Troubleshooting
Descriptions of Airworthiness, software update, LEDs and BITE test. Also a
flow chart of how to perform initial troubleshooting.
• Appendices
Equipment specifications, DO-160C/D Forms, Lists of error messages.
TT98-113625-D 1-1
Related Documentation
1.3 Related Documentation
The following documentation is related to this manual:
Part Number Description
+
TT-98-119959 Aero-HSD
TT-99-119960 Aero-HSD
Table 1-1: List of Related Documentation
User Manual
+
Quick Guide
1.4 Precautions
Warnings, Cautions and Notes
Text marked with “Warning”, “Caution”, “Note” or “Important” show the
following type of data:
• Warning: A Warning is an operation or maintenance procedure that, if not
obeyed, can cause injury or death, or jeopardize the flight safety on the aircraft.
• Caution: A Caution is an operation or maintenance procedure that, if not
obeyed, can cause damage to the equipment.
• Note: A Note gives information to help the reader.
• Important: A text marked Important gives information that is important to the
user, e.g. to make the system work properly. This text does not concern
damage on equipment, flight safety nor personal safety.
General precautions
All personnel who operate equipment or do maintenance as specified in this
manual must know and follow the safety precautions.
The warnings and cautions that follow apply to all parts of this manual.
WARNING! Before using any material, refer to the manufacturers’ material
safety data sheets for safety information. Some materials can be
dangerous.
CAUTION! Do not use materials that are not equivalent to materials specified
by Thrane & Thrane. Materials that are not equivalent can cause
damage to the equipment.
CAUTION! The Aero-HSD+ system contains items that are electrostatic
discharge sensitive. Use approved industry precautions to keep the
risk of damage to a minimum when you touch, remove or insert
parts or assemblies.
1-2 Chapter 1: About This Manual TT98-113625-D
Introduction to Aero-HSD
2.1 General Description
This Installation manual describes the administrative and technical aspects,
features, functions and components of the Aero-HSD+ system.
2222
Chapter 2
+
2
All comments or recommendations regarding the installation, acceptance or
operation of the Aero-HSD
directed to Thrane & Thrane.
+
system or its accessories and components should be
2.1.1 The Aero-HSD+ System
Important!
The design of the system is not intended to support the requirements of safety and
regularity of flight communications, in particular for Air Traffic Services (ATS)
or Aeronautical Operational Control (AOC) during the flight time.
The software used to control the unit operation complies with
RTCA specification DO-178B level E software.
Non-Safety Interfaces
The following interfaces in the Aero-HSD+ system are strictly for non-safety
usage:
• Cockpit voice (future use)
• ACARS/CMU
• CPDF (future use)
• MCDU/FMS (future use)
TT98-113625-D 2-1
General Description
Services
Housed in one system, the Aero-HSD+ combines the global voice, fax and PC
modem data capabilities of the Inmarsat® Aero-H+ service with the new Inmarsat
Swift64 aeronautical High Speed Data service.
• The Aero-H+ part provides three channels for global voice, fax, PC modem
data and cockpit communication.
• The Swift64 part provides a fourth channel, dedicated to high-speed data
requirements. The Swift64 channel may operate either using the Integrated
Services Digital Network (ISDN @ 64 kbit/s) or the IP-based Mobile Packet
Data Service (MPDS up to 64 kbit/s).
The Swift64 channel may also be used for speech or for 3.1 kHz audio e.g. for
fax.
PBX
The built-in PBX Unit connects up to four 4-wire handsets and two direct 2-wire
POTS interfaces for faxes, PC modems, auxiliary phones, headset interface boxes
etc.
Configuration Module
The Configuration Module (CM) contains all system and user settings for easy
replacement of the Satellite Data Unit (SDU). Access to these settings are
provided with the HSD+ Configuration Program (HSD+CP). For further
information on the HSD+CP, see HSD+ Configuration Program on page 6-1.
Different layers of write protection protect the CM contents; this includes
hardware protection of installation settings and optional pin code protection of
user data.
The Configuration Module is designed as a “plug-in” module for the SDU,
making it easier to replace the SDU while retaining all system and user settings.
Antenna Systems
The Aero-HSD+ may be acquired with an electronically steered High Gain
Antenna, HGA-7000, which is designed for fuselage mounting. The Aero-HSD+
system has built-in antenna control (ACU/BSU) for the HGA-7000 antenna.
Alternatively, an ARINC 741 antenna, such as the AMT-50 antenna for tail
mounting, may be used.
2-2 Chapter 2: Introduction to Aero-HSD
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TT98-113625-D
2.1.2 Standard Features
2222
General Description
Unique multi-channel solution, integrating the Inmarsat Aero-H
services
A total of four channels (optionally five):
• two global H+ channels for voice, G3 fax or PC modem data
• one global H+ packet data channel for cockpit communications
• one spot beam High Speed Data (HSD) channel for ISDN or MPDS
As an option, one additional HSD channel can be installed, providing a total
data rate of 128 kbit/s.
Extremely small, compact and lightweight
ISDN for large file transmissions, video conferences, G4 fax etc.
Pay only “by the bit” with MPDS – ideally suited for Internet, e-mails etc.
Connect MPDS to airborne LAN via Ethernet or RS-422
3.1 kHz audio (14.4 kbit/s) for modems, G3 fax, high quality voice etc. via
HSD channel
+
and Swift64
STE/STU for secure transmissions
Chelton HGA-7000 antenna compatibility
ARINC 741 antenna compatibility
Built-in PBX interfacing to four 4-wire and two 2-wire connections
TT98-113625-D Chapter 2: Introduction to Aero-HSD
+
2-3
Application
2.2 Application
2.2.1 Minimum System
A minimum working system has at least:
• one TT-5035A SDU
• one TT-5035A-001 CM
• one TT-5014A HPA
• one handset and cradle, e.g. a TT-5620A 4-Wire Handset and a TT-5622A 4Wire Cradle
• one antenna system. As antenna system, use either the AMT-50 Antenna
Subsystem or the HGA-7000 Antenna with a TT-5012A DLNA.
The minimum wiring required for an Aero-HSD+ system is described in the
section Minimum System Drawing on page 5-3.
2-4 Chapter 2: Introduction to Aero-HSD
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TT98-113625-D
2.2.2 Part Numbers
Applicable Thrane & Thrane Model- and Part Numbers
This Installation Manual is for the Aero-HSD+ system and is applicable to the
model- and part numbers below:
T&T Part Number Model Number Description
405035A TT-5035A Satellite Data Unit (SDU) [without CM]
405035A-001 TT-5035A-001 Configuration Module (CM)
405038A TT-5038A High Speed data Unit (HSU). Additional
Swift64 channel for a total of 128 kbit/s
(optional)
2222
Application
405038A-002 TT-5038A-002 HSU Tx Coupler (optional)
405038A-003 TT-5038A-003 HSU Rx Power Splitter (optional)
405014A TT-5014A High Power Amplifier (HPA)
405012A-THR TT-5012A Diplexer / Low Noise Amplifier (DLNA)
405620A-THW TT-5620A 4-Wire Handset (white)
405620A-THR TT-5620A 4-Wire Handset (black)
405622A-THW TT-5622A 4-Wire Cradle (white)
405622A-THR TT-5622A 4-Wire Cradle (black)
405621B-THW TT-5621B 2-Wire Handset (white)
405621B-THR TT-5621B 2-Wire Handset (black)
405622B-THW TT-5622B 2-Wire Cradle (white)
405622B-THR TT-5622B 2-Wire Cradle (black)
TT 37-112940 Maintenance Cable
(SDU Front Connector Maintenance via PC)
TT 83-119958 CD with HSD
Table 2-1: Model and Part Numbers for the Aero-HSD+ System (T&T Units)
TT98-113625-D Chapter 2: Introduction to Aero-HSD
+
Configuration Program
+
2-5
Application
Applicable antenna systems
Part Number Model Number Description
677-A0106 HGA-7000 Chelton Electronically Steered High Gain Antenna
0881-A-0001 AMT-50 EMS Antenna Control Unit (ACU)
0476-A-00364 AMT-50 EMS Diplexer/LNA (DLNA)
0476-A-00377 AMT-50 EMS Antenna Frame Assembly (Antenna)
Table 2-2: Model and Part Numbers for Antenna Systems
Circuit Breakers
Part Number Recommended Aircraft Circuit Breakers
4310-001-4 Klixon 2TC series, 4 A current rating (SDU)
Installation Kit
Complete installation kits including harness wiring can be obtained through ECS
(Electronic Cable Specialists, Inc.). The part number for a basic installation kit is
stated below. For further information, contact:
4310-001-20 Klixon 2TC series, 20 A current rating (HPA)
Table 2-3: Part Numbers for Klixon Circuit Breakers
ECS, USA
Phone: +1 414.421.5300
Email: sales@ecsdirect.com
Homepage: www.ecsdirect.com
Part Number Installation Kit
120-94981-102 ECS Basic Installation Kit for Aero-HSD
Table 2-4: Part Number for Basic Installation Kit from ECS
+
2-6 Chapter 2: Introduction to Aero-HSD
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TT98-113625-D
Trays and Connectors
Part Number Recommended Trays for Jet Aircraft
200-86686-101 ECS Tray Assembly 3/8-size ATR (for HPA and SDU)
200-92045-102 ECS Tray Assembly 1/4-size ATR (for HSU)
Part Number Required Plug for SDU Tray
DPX2NA-67322-463 ITT Cannon Connector, Dual Plug
Part Number Recommended Plug for HPA Tray
2222
Application
616 697 173 RADIALL Dual Plug Connector
Part Number Required Plug for optional HSU Tray
DSXN2PS33C45X00500 ECS Dual Plug Connector
P924 Size #5 Twinax contact
Table 2-5: Part Numbers for Trays and Connectors
TT98-113625-D Chapter 2: Introduction to Aero-HSD
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2-7
Application
2.2.3 Applicable External Units
Apart from the antennas listed in the previous section, the Aero-HSD+ system has
been tested with various other external units. Below is a list of tested units.
Note that the Aero-HSD+ system may also be able to interface to other units not
mentioned below.
Product Name Product Description Manufacturer
2.4GHz Cordless Cordless handset
system
7
Sigma
AeroRouter 700 LAN router ICG (see contact info above)
JetLAN Cabin file server Pentar Avionics, USA
AMAR
(Advanced
Mobile Access
Router)
Handset system ICG (see contact info above)
LAN Router Lufthansa Technik AG, Germany
ICG, USA
Phone:
Email:
Homepage:
Phone:
Fax:
Email:
Homepage:
Homepage: www.lufthansa-technik.com
(The homepage lists regional sales office).
1-800-279-1991 or
(757)947-1030
sales@intcomgrp.com.
www.intcomgrp.com
1-888-655-3755 or
(425)424-3370
425.424.3380
sales@pentar.com
www.pentar.com
Table 2-6: List of Applicable External Units
2-8 Chapter 2: Introduction to Aero-HSD
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TT98-113625-D
2.3 System Block Diagrams
2.3.1 Overview
The following block diagrams show basic system component interconnection.
The first three diagrams show the wiring differences according to antenna choice
and antenna steering source.
The following system block diagrams show the user interface options and how the
system can be interfaced with MagnaStar system PBX communication.
2.3.2 HGA-7000 High Gain Antenna
The Aero-HSD+ system has built-in antenna control (ACU/BSU) for the
electronically steered HGA-7000 antenna.
2222
System Block Diagrams
HGA-7000
TT-5012A
Aero-HSD
IRS /
AHRS
+
CM
Figure 2-1: System Configuration with Electronically Steered HGA
Antenna
DLNA
Rx
GPS
HPA
Tx
SDU
User
Interfaces
TT98-113625-D Chapter 2: Introduction to Aero-HSD
+
2-9
System Block Diagrams
2.3.3 ARINC 741 Compatible High Gain Antenna
The Aero-HSD+ system also supports ARINC 741 compatible antenna systems,
such as the mechanically steered AMT-50 subsystem.
ARINC741 Antenna Subsystem
Antenna
ACU/
BSU
Aero-HSD
ARINC741
DLNA
+
HPA
TxRx
CM
SDU
Interfaces
IRS
Figure 2-2: System Configuration with ARINC 741 Compatible HGA
User
2-10 Chapter 2: Introduction to Aero-HSD
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TT98-113625-D
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