Thorsis Technologies isNet H@rt 4, isNet H@rt8+AI, isNet Lite, isNet H@rt 8, isNet DIO4 User Manual
...
isNet Line
Modular Gateway Solution
USER MANUAL
Table of content
1. isNet Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 isNet Lite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 isNet DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 isNet DiagM PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5 isNet H@rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.6 isNet H@rt+AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.7 isNet DIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.8 isNet PAMon and DPMon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.9 isNet FFMon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2. Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.2 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3. Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1 Configuration of the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2 Update of the Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3 Soft-Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.4 Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.5 Activating MODBUS functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.6 MODBUS status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.7 HART over IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2
4. FDT Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5. isNet Lite – PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.1 Workflow of the engineering process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.2 Creation of the GSDML file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3 Integration in SIMATIC Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6. isNet Lite – Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7. isFieldDiagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8. Document History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
3
CERTIFICATE OF CONFORMITY
According to EC Directive 2014/30/EU (electromagnetic compatibil-
ity) of February 26th 2014 and according to EC Directive 2011/65/
EU (RoHS II) of June 8th 2011. We hereby declare, that the devices
indicated below in its design and construction, are in conformity
CHANGES OR MODIFICATIONS NOT APPROVED BY THORSIS TECHNOLOGIES VOID THE VALIDITY OF THE DECLARATION.
Produkt name Order code
isNet Lite 19300-0101
isNet DP 19300-0401
isNet DP2 19300-0501
isNet DiagM PA 19300-1201
isNet H@rt 4 19300-0601
isNet H@rt 8 19300-0701
isNet H@rt8+AI 19300-0702
isNet DIO4 19300-1301
isNet DIO8 19300-1401
isNet DPMon 19300-0201
isNet PAMon 19300-0301
isNet FFMon 19300-0801
with the essential safety and health requirements of the EC Directive
2014/30/EU. The devices do not contain material as declared in the EC
Directive 2011/65/EU (RoHS II).
Manufacturer
Thorsis Technologies GmbH
Oststr. 18
39114 Magdeburg
Germany
STANDARDS USED: EN 61326-1:2013
Magdeburg, 2018-08-28
Dipl.-Ing. Thorsten Szczepanski,
Managing director
4
1. isNet Line
The product family isNet Line is a modular gateway solution to inte-
grate legacy fieldbuses like HART, Profibus or FOUNDATION Fieldbus
into Ethernet based fieldbus environments. It can be used as a gateway
to connect e.g. HART Transmitters or Profibus slave devices to an Ether-
net cable. Typical applications are for example device parameterization,
asset management, fieldbus diagnosis, Profinet to Profibus gateways,
Modbus/TCP to HART gateways or any other conceivable combination
between Ethernet protocols and HART or Profibus protocols.
The system is modular and consists of an Ethernet head module
and different fieldbus expansion modules. Expansion modules are
available for HART, Profibus DP, Profibus PA as well as FOUNDATION
Fieldbus. Up to 5 expansion modules can be mounted to a head
module. Depending on the application a free combination of any of
these expansion modules is possible.
5
overview
PROFIBUS DP
isNet Lite
isNet DP
PROFIBUS PA
Foundation
Fieldbus
isNet FF
HART
isNet DP2
isNet DiagM PA
isNet FF4
isNet DPMon
isNet PAMon
isNet FFMon
isNet H@rt4
isNet H@rt8
isNet H@rt+AI
6
1.1 Dimensional drawing
99 mm
114 ,5 m m
114 ,5 m m 114 ,5 m m 45,2 mm
6,7 mm 6,7 mm
22,5 mm
7
1.2 isNet Lite
The Ethernet module isNet Lite is the head module of every isNet
Line gateway solution. In combination with any of the fieldbus
expansion modules its purpose is to exchange process data between
field devices and Ethernet based PLCs. Additionally it allows engi-
neering stations to access field device parameters for configuration
purposes, diagnosis and asset management.
The isNet Lite is equipped with a RJ45 socket for an Ethernet cable,
a side connector for the fieldbus expansion modules and a 24V DC
connector for power supply. Incoming power is also forwarded to
the side connector to supply all connected fieldbus expansion mod-
ules.
The firmware of the isNet Lite implements Ethernet based fieldbus
protocols for a direct communication link to a PLC. The gateway can
be used as a Profinet device or as a Modbus-TCP server. For access to
HART field devices the HART over IP protocol is implemented too.
To provide parameter access from a PC based solution, a Communi-
cation DTM is available, which allows to integrate the isNet gateway
into any FDT based application such as PACTware, Fieldcare or Asset
Vision Basic. Also an OPC server is available for data access from any
OPC client application. For further customization of the device, a
driver interface allows integration into customer specific applica-
tions.
The isNet Lite can be controlled and configured by using a web in-
terface which allows diagnosis and maintenance of the main module
and its connected expansion modules (see chapter 3 “Web Interface”
on page 39)
8
1. 2.1 Channel assignment
24V
GND
Shield
PowerStatus
isNet Lite
Ethernet Gateway
9
1.2.2 Hardware Reset isNet Lite
PowerStatus
There may be reasons to restore firmware defaults of the isNet
Lite like a failed firmware upgrade, a forgotten IP address or an
IP address set to DHCP without having a DHCP server available in
the network. In all these cases the user can reset the hardware
back to firmware defaults by using the reset button. This button
is located behind a small hole next to the RJ45 connector. In order
to perform the firmware reset, the user needs to:
• switch off power from the hardware
• press the button (e.g. with a paper clip) and hold
• apply power again while still holding the reset button and
• wait for at least 5 more seconds before releasing the reset
button
isNet Lite
Ethernet Gateway
After releasing the reset button, the firmware will take some time
to reinitialize to default settings, do not disconnect from power.
As a result of a firmware reset, the module will have its default IP
address 192.168.0.10 and all firmware updates are undone.
10
1.2.3 Technical Details
Electrical data
Interface RJ 45 (Ethernet)
Controller ARM9 32Bit 400 MHz
RAM 32 MB
Flash 256 MB
Transmission rate Ethernet/PROFINET/MODBUS
10 Mbit/s – 100 Mbit/s
Power supply 19,2 - 30V DC, max 4A
Power consumption 1,1W (typ.) ... 1,5W (max)
Max. buffer time RTC 2h
Mechanical data
LxWxH in mm 114,5 x 22,5
(1)
x 99
Weight 140g
0,5 mm2 .. 2,5 mm2/
Wire size
AWG20..AWG 12
(1) Dimensions without lateral plugs
(4) Cable entries and field wiring must be suitable for an operating temperature of at
least +20°C above ambient.
(4)
Environmental data
Temperature range - 40 °C <= T
- 40 °F <= T
Storage temperature - 40 °C <= T
- 40 °F <= T
<= 70 °C
amb
<= 158 °F
amb
<= 85 °C
amb
<= 185 °F
amb
Pollution degree 2
Altitude up to 2000 m
Content
Driver software Windows XP, Vista, 7, 8 or 10
Hardware, User manual
Delivery content
isNet Line on CD
Oder code 19300-0101
The default address of the module is: 192.168.0.10 subnet mask 255.255.255.0
11
1.3 isNet DP
With the isNet DP module the main module isNet Lite can be extend-
ed to work as a PROFIBUS-DP Ethernet Gateway. The main module
can be enhanced with a maximum of 5 PROFIBUS modules. The isNet
DP modules are available as one and two channel version, so up to
ten PROFIBUS channels can be connected to a head station. The pro-
tocols DP and DP/V1 are supported. Access to the PROFIBUS network
is provided by a SubD9 connector (female). The modules offer all
recognized baud rates of up to 12 Mbit/s.
The modules are operated via the isNet DP DTM from Thorsis Tech-
nologies. The DTM is compliant to the FDT 1.2.1 specification and
integrates the gateway into every FDT-frame application.
12
1. 3.1 Technical details
1-Channel isNet DP 2-Channel isNet DP2
Connectors 1 RS-485 2 RS-485
Power consumption 2,4W 2,5W
LxWxH in mm 114,5 x 22,5
(1)
x 99 114,5 x 45
(1)
x 99
Weight 140 g 250 g
Temperature range 0 °C <= T
<= 50°C / 32 °F <= T
amb
<= 122°F
amb
Transmission rate 9,6 kbit/s – 12,0 Mbit/s
Driver software Windows XP, Vista, 7,8 or 10
Delivery content Hardware, isNet DTM Library, Pactware, User manual isNet Line on CD
Order code 19300-0401 19300-0501
(1) Dimensions without lateral plugs
13
1.3.2 Channel assignment
nT
Channel 1
Channel 2
Status Token
isNet DP
Profi bus DP Master
Status StatusToke
Profi bus DP Master
isNet DP2
oken
+5V
A
Ground
B
5
9
4
8
3
7
2
6
1
14
1.4 isNet DiagM PA
The isNet DiagM PA module is a Profibus Master with a PA physical
layer interface. It allows direct connection of Profibus PA field devic-
es without the need of a DP/PA converter. The module can serve as a
fieldbus power supply for the PA slaves or it can also be connected
to an existing and already powered PA segment as an additional
ma ster.
In combination with the isNet Lite the module can be used as a
gateway between Profinet and Profibus PA or as a Modbus-TCP
to Profibus PA converter. In parallel to process data exchange the
gateway allows access to the parameters of the PA slave devices
via FDT or OPC. Furthermore, the module contains some diagnostic
functionality like a protocol monitor that can run simultaneously to
the master to record data traffic for failure analysis, data logging or
other purposes.
15
1. 4.1 Technical details
1-Channel isNet DiagM PA
Connectors 1 screw terminals
Power consumption
LxWxH in mm 114,5 x 45
(2)
2,0W
(1)
x 99
Weight 250 g
Temperature range - 40 °C <= T
Storage temperature - 40 °C <= T
<= 60 °C / -40 °F <= T
amb
<= 85 °C / - 40 °F <= T
amb
<= 140 °F
amb
<= 185 °F
amb
Transmission rate 31,25 kbit/s
Driver software Windows XP, Vista, 7, 8 or 10
Delivery content Hardware, isNet DTM Library, Pactware, User manual isNet Line on CD
PA supply/channel 300 mA
PA supply voltage 22..24V
Order code 19300-1201
(1) Dimensions without lateral plugs
(2) without fieldbus slaves
16
1.4.2 Channel assignment 1.4.3 Connection with a PLC
PNIO PLC
Shield
PA -
PA+
PA su pply
isNet DiagM PA
Diagnostic Master
BusData
PowerStatus
BusData
isNet DiagM PA
isNet Lite
Ethernet Gateway
Diagnostic Master
Termination plug in the last module!
PNIO
PROFIBUS PA devices
17
1.4.4 Hardware Installation
Profibus PA
power supply
or other
PLC/Profibus PA
master
PowerStatus
isNet Lite
Ethernet Gateway
PowerStatus
isNet Lite
Ethernet Gateway
data only,
no bus power
BusData
isNet DiagM PA
Diagnostic Master
Termination
isNet DiagM PA
Diagnostic Master
BusData
Profibus PA
9..36V from external power supply
Termination
Profibus PA
Connection with an external power supply
The PA modules enable you to connect to an existing PA network via
the signal lines PA+ and PA-.
Connection without an external power supply
The PA fieldbus devicescan be powered by the PA modules.
22...24V
Profibus PA
18
1.5 isNet H@rt
With the isNet H@rt Module the main module isNet Lite can be
extended to work as an HART-Ethernet-Gateway. The HART-Eth-
ernet-Gateway is an up-to-date option to replace the widely used
RS485 HART multiplexer solutions, as it enables the direct connec-
tion to the existing data network of a plant. The isNet H@rt modules
are equipped with either four or eight channels. Up to five HART
modules can be connected to the main module, so a maximum of 40
HART channels can be operated in parallel. Each channel provides
galvanic decoupling from the HART line. Access to the HART network
is achieved by screw-type terminals.
Wiring from the isNet H@rt module to an existing control loop is as
easy as connecting a mobile HART modem to the 2 HART wires. The
isNet H@rt module can be thought of as 4 (or 8) independent HART
modems in a single enclosure. Each HART channel must be connect-
ed in parallel to the 2 wires of the control loop regardless of its po-
larity. Depending on the input impedance of the Analog Input line
of the PLC a 240 Ohm communication resistor might be necessary.
This applies especially to Analog Inputs without HART capability,
which usually contain a small sense resistor with an input impedance
of about 10 Ohm. If the PLC is HART enabled, the 240 Ohm resistor
was already built in.
With the isNet H@rt CommDTM, the modules can be integrated in
your FDT Frame Application. Based on the HART over IP protocol,
access from the popular HCF OPC server is possible as well.
19
1. 5 .1 Technical details
4 - Channel isNet H@rt4 8 - Channel isNet H@rt8
Connectors 4 screw type terminals 8 screw type terminals
LxWxH in mm 114,5 x 22,5
(1)
x 99 114,5 x 45
(1)
x 99
Power consumption 1,2 W 1,4 W
Weight 140 g 250 g
Temperature range - 40 °C <= T
Storage temperature - 40 °C <= T
<= 70 °C / - 40 °F <= T
amb
<= 85 °C / - 40 °F <= T
amb
<= 158 °F
amb
<= 185 °F
amb
Transmission rate 1200 Bit/s
Pollution degree 2
Altitude up to 2000 m
Wire size 0,2 mm2 .. 2,5 mm2/AWG24..AWG 12
(4)
Driver software Windows XP, Vista, 7, 8 or 10
Delivery content Hardware, isNet DTM Library, Pactware, User manual isNet Line on CD
Order code 19300-0601 19300-0701
(1) Dimensions without lateral plugs
(4) Cable entries and field wiring must be suitable for an operating temperature of at least +20°C above ambient.
20
1.5.2 Channel assignment 1.5.3 Connection to a slave
Ch1Ch2
Ch3Ch4
isNet H@rt4
HART Master
Ch 1
Ch 2
Ch1Ch2
Ch3Ch4
isNet H@rt8
HART Master
Ch5Ch6
Ch7Ch8
Ch 5
Ch 6
Ch 3 Ch 7
Ch 4 Ch 8
Shield
HART
Ch1Ch2
Ch3Ch4
isNet H@rt4
HART Master
Master
Ch1Ch2
Ch3Ch4
isNet H@rt4
HART Master
240 Ω
Slave
Termination plug in the last module!
240 Ω
Slave
24 V
24 V
HART
Shield
Master
Termination plug in the last module!
21
Loading...