ThoroughClean D10R-30C Trailer Operator's Manual

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INDEX:

1. Spec Sheet

2. Installation & Set-Up

2.1 Initial Set-Up

2.2 Operating Instructions

2.3 Regular Checks

3. Trouble Shooting Guide

4. Maintenance

4.1 Maintenance Schedule

4.2 How to cause expensive damage to your unit

4.3 Remote Area Consumables Kit

5. Safety WARNINGS

5.1 Water Blasters - General

5.2 For Electric Units in General

5.3 Specific for this unit

5.4 MEDIC ALERT CARD

6. Warranties

7. Terms & Conditions

Additional Info as manuals/drawings:

· Pump

· By-Pass Valve

THOROUGHCLEAN

WATER BLASTERS

Over engineered On purpose

OPERATORS MANUAL

RENTAL SPECIFICATION BUILT

DIESEL Driven, Cold Water High Pressure Cleaner 3000 PSI (210 BAR), 12.5 LPM Heavy Duty 4x4 Galvanized Chassis

D10 -30CR

PRESSURE CLEANER

‘Trailer’

ThoroughClean Water Blasters is building Australia’s Toughest, Most Reliable

Pressure Cleaners mounted on Trailer Frames with built-in Water Tanks.

*EWP

4800 PSI

4800 PSI4800 PSI

3000 MPP 2600 DRP

Heavy Duty Towable 4x4 Trailer Cold Water - 3000 PSI • •

(Was B3223-T)

TRHC PTY LTD - Heavy Duty Water Blasters - Washmates - Transit Cleaners

THOROUGHCLEAN

WATER BLASTERS

Over engineered On purpose

EWP* (Effective Working Pressure) figures mentioned are theoretical only when machine is used with a turbo nozzle MMP - Maximum Pump Pressure. DRP - De-Rated Pressure

Diesel Driven - 10HP - RENTAL SPECIFICATION - 3000 PSI MPP - Cold Water

D10 -30CR

PRESSURE CLEANER

‘Trailer’

12 Ashburn Rd, Bundamba, QLD 4304

Ph: 1300 378 872 Web: www.thoroughclean.com.au Email: sales@thoroughclean.com.au

HAWK

I N T E R N A T I O N A L

WORLD LEADER IN

INDUSTRIAL, HEAVY-DUTY,

MULTI-PLUNGER PUMPS

RENTAL SPEC

SINCE 1984

ANALYSIS - DESIGN - CONSTRUCTION - ACCESSORIES

A high performance economical KOHLER diesel water blaster built to Rental Spec

- with a large water tank so you can take the cleaner to the dirt - ready for any situation!

10 HP Electric Start Diesel Engine

Standard **De-Rated Pump Pressure:

MAIN CHASSIS ENGINE PUMP / BY-PASS VALVE

**Derating (or de-rating or de-tuning) is the operation of a machine at less than its rated maximum power in order to prolong its life. The term is commonly applied to and and to .electrical electronic devices internal combustion engines

• Reliable 10.3 HP KOHLER Diesel

Engine

• Air-cooled / single cylinder

• Keyed electric start

• No PLC boards

• Wired into auto low water shutdown

• Buitl-in fuel tank (part of engine)

• Auto Low Water Engine ShutDown (float level switch in IBC) -

preventing pump from cavitating and running dry - two of the main reasons for pump failure!

• Hawk HC456 pump **de-rated to 2600PSI @ LPM (Rated to 3000 PSI )

• Ceramic sleeved 316 stainless steel piston plungers, brass head

• - By-Pass valve

• Fully re-buildable

• Soft acting low to high PSI - so no kick-back

• Safest by-pass valve available!

• Two water filters with stainless steel mesh to protect pump against waterline debris

• Slave oil tank triples available oil

to pump

12.5

and 3000 PSI possible

(zero pressure stored in hose & gun when idle)

K7-2

OPTIONAL EXTRAS HP DELIVERY NOTE

• Heavy Duty Off-Road Trailer:

- Fully hot dipped galvanized

- Heavy Duty 2 ton axle

- Brand new ‘LandCruiser’ rims

and tyres (x 3 - including mounted spare wheel)

- Carries 1000 litre IBC water tank bolted onto frame

- Heavy Duty all steel hot dip

galvanized mounted hose reel, 30m hose (50m optional)

- Heavy Duty swing-away jockey wheel

- Heavy Duty trailer hitch with integrated break system

BATTERY

• Battery mounted in battery box

• Over-sized 600 amp heavy duty

battery & leads

OPTIONAL MINE SPEC FEATURES

• Lockable battery isolator

• Emergency stop

• Spark arrest muffler

• Engine oil/fuel drip tray

OTHER OPTIONAL FEATURES:

• Stone Guard

• Queensland Transport Registered

• 30 meters R2 thick wall HP hose on Heavy Duty Galvanized Hose Reel:

- Rated to 4785PSI

- 4x operation burst

- S/steel fittings

•Italian-made dry gun

•900mm s/steel insulated lance

• S/steel HP fan jet

•Heavy duty liquid filled (for absorbing pressure spikes) stainless steel pressure gauge

1506

Fully serviceable, repairable or rebuildable! Designed for easy maintenance with standard parts.

Can run 100 meters of High Pressure Hose without losing any significant pressure.

ThoroughClean builds

Australia’s Toughest, Most Reliable Pressure Cleaners mounted on Trailer Frames

with built-in Water Tanks.

Size: 3600 x 1850 x 1800 mm

Weight: ~550 kg (Empty)

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DISCLAIMER: Although care has been taken to ensure the accuracy, completeness and reliability of the information provided,

ThoroughClean assumes no responsibility therefore. The user of the information agrees that the information is subject to change without notice.

√

D10R-30C

Max. Pump PSI: 3000 PSI

Flow/minute: 12.5 LPM

EWP*: 4800 PSI

‘Trailer’

DIESEL PRESSURE CLEANER

10HP

1,000 litre Bulky-Bin TRAILER MOUNT

2600 PSI (180 BAR) (or 3000 PSI)

NOTE

NU IQUE

E UF AT RES n Oi B LD

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2.1 INITIAL SET-UP

Inspect shipment for damages during transit. Report any damages to your transport company by writing details on delivery docket before signing.

 Fill the water tank with water to above the float level as required.  For continuous work while water blasting...

o Use a supply hose with minimum 20 mm inside diameter O Required minimum, of 10 PSI / 21 LPM (Litres per minute) to keep the tank

full /topped up while working.

 Last Checks:

o Check oil levels in H.P. Pump & Slave Tank. Fill up with SAE 30 or SAE

15W40 if required.

o Check fuel level - fill up if required using CLEAN & FRESH DIESEL FUEL o Check engine air cleaner is in place, tight and unblocked o Ensure the tank has enough water to keep going for a while and that there

are no obvious water leaks

o Visually check lance & gun assembly

Please read Safety Instructions and special Site Specific Instructions first.

2. INSTALLATION & SET UP

2.2 OPERATOR INSTRUCTIONS - Starting your KOHLER diesel engine

1.Unroll high pressure hose on reel ensure there are no kinks in it.

2. Starting Procedure: o Ensure the fuel is open (the lever on the fuel solenoid should face up - see

‘A’ in photo 1)

o Press the compression lever on top of the engine and hold down / depress

(to by-pass low oil pressure shutdown function and allow engine to start). (See photo 2)

o Turn the start key clockwise and when the engine cranks over once or

twice, release the compression lever. Engine will fire up and start.

Photo 1. Photo 2.

Machine is now running, pump is pumping and system is in by-pass (until trigger on gun

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activated from closed to open = high psi flow). Pointing the lance in a safe direction, depress trigger and start blasting away.

Note: The REVS (see ‘B’ on photo 1) will be set - so don’t change this.

There are two ways to stop the engine:

1.) Push the Stop Lever all the way to the left (See ‘C’ in photo 1.)

2.) Turn the key anti-clockwise.

 THE ENGINE OIL PRESSURE OVER-RIDE BUTTON

DURING STARTING PROCEDURE TO BY-PASS SYSTEM SHUTDOWN FEATURE TO ALLOW EASIEST / QUICKEST START UP.

 OVER OF ENGINE MAY CAUSE SEVERE BATTERY /

WIRING / START MOTOR / COMPONENT DAMAGES. WHEN CRANKING ENGINE, CRANK MAX 10 to 20 seconds, then WAIT for 2 minutes ALLOWING STARTER MOTOR TO COOL DOWN

 CRANK ENGINE IN AN ATTEMPT TO PULL THROUGH FUEL TO RE-

PRIME INJECTOR PUMP.

YAlways test using a new H.P Jet (#1506)

OPERATING/CLEANING TIPS:

1. Using a Fan Jet, first blast off heavy soil or dirt build-up

2. Apply detergent to partially cleaned surface using low pressure. (Apply detergent by spraying from bottom up to avoid streaking - using a dual-lance and detergent assembly or foaming lance or separate pressure sprayer.) Allow to soak for a few minutes.

3. Blast off dirt using high pressure and a 'bottom - up' approach.

4. Lastly, rinse off thoroughly with 'top down' approach.

NOTE:

During the first 10 to 12 hours of operation, manufacturing debris like SWARF / LOCTITE may come through the machine and cause blockages of the H.P. Jet.

Remove the jet and unblock if this occurs.

TO SHUT DOWN:

1. Turn the key ant-clockwise until the engine stops, OR push the Stop Lever all the way to the left.

2. Squeeze gun several times to release any stored pressure

3. Lay out high pressure hose straight and reel back up onto reel avoiding kinks in line. Lock into place.

IMPORTANT WARNING INSTRUCTIONS:

MUST BE DEPRESSED

EXCESSIVE CRANKING

NEVER

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 Water Supply - Low water supply can cause cavitation and/or dry pump

running - causing expensive pump failure.

 This machine is fitted with a low-level shut-down which will cut the

engine when the level in the tank runs low. This is to prevent cavitation and dry running.

 Check that all fittings are in good condition and not leaking

 Worn Jets. When jets are worn, the system will function okay, but with

oversized, warn jets, the pressure will be much lower and cleaning ability reduced. Always use a new #1506 stainless steel jet to check system and check pressures.

 Operating Pressure - Check operating pressure to see if it within 10% of

units de-rated operating pressure of 2600 PSI (or pressure as specified). If the pressure dropped over time (even when new nozzles are in place), it may indicate general wear and tear and a service is recommended.

 By-Pass valve function test - Check that there is no water

hammering/surging whilst in by-pass and that the pressure gauge registers zero pressure when in by-pass. Test several times.

 Air Leaks - Especially in suction to pump hoses. Repair immediately if found.

Check for cuts & abrasions in hose. Ensure hose canvas sleeve is in place.

 Lance & Gun assemblies - Check for damage and leaks  Water Filters - Check to ensure filters are clean, filter heads/tops are not

cracked, seals are not worn and sealed air tight and mesh tube is unblocked. Note: Correct way

 Air Filters - Check that air filter is in place, tightly connected, unblocked and

clean.

 Engine Speed - Check unit if engine speed is too low  - Ensure safety protective gear (Appropriate PPE) is used and is in

good state of repair. Ensure Safety Card is handy.

 Tyre Pressure - Check and inflate if applicable  Check wheel bearings and re-grease or replace when worn.  Worn By-Pass Valve. By-Pass valves should NOT leave high pressure

stored in hose down-stream between by-pass valve and pistol. Pressure gauge should read zero when in by-pass.

 Water Leaks - Water leaks can cause water hammering, which can cause

damage. Fix leaks when they occur.

 Water Condition - Ensure water source is clean (potable water). Not

recycled water or bore hole water which can damage pumps.

to replace the BLACK water filter’s mesh is to insert the mesh tube into the screw-on cup first ensuring the o-ring fits tight, and then screw the cup/cover back onto the head fitted to the frame. This will prevent leaks and cracked mesh tube.

SAFETY

2.3 REGULAR CHECKS:

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3. TROUBLE SHOOTING GUIDE

PROBLEM POSSIBLE CAUSE REMEDY COMMENT

# MACHINE WILL NOT START 1. Water Level in Tank low

2. Low Fuel Level

3. Fuel solenoid 'tap' is closed

4. Battery is 'dead'.

1. Add water to tank

2. Fill Fuel tank when engine is cold

3. Ensure lever is facing up.

4. Charge or replace battery

# MACHINE RUNNING OKAY, BUT NOT REACHING SPECIFIED PRESSURE

#Sucking air Check Suction for Air Leaks

#Valves Sticking Remove – Clean – Replace Check Water Quality

#Seat in Unloader Valve Worn/ By-Passing Water

Remove – Fit BPV Service Kit Or Exchange Valve

Probably Indicate

- Pump Seal/Piston Valve

#HP Jet Wrong Size – Worn Out Check – Replace - Service Required?

#Worn Piston H.P. Seals Check – Replace Check Pistons for Cracks

# Insufficient Water Supply Check Available Water Supply &

Filters in Suction Line

# FLUCTUATING PRESSURE #Valves Worn/Sticking Remove – Clean – Replace

#Blockages/Debris in By-Pass Valve

Remove – Clean – Replace Therefore Check Suction Filters

#Pump Sucking Air Seal Suction

#Worn Piston HP Seals Remove – Clean – Replace Servi ce Required

# PSI LOW AFTER PERIOD OF USE

#Fair Wear / Tear? Check – Replace HP Jet Check Recent Activity/Usage

#Suction/Delivery HP Outlet Valves Worn

Check – Replace Therefore Check suction Filters

#Unloader Valve Worn Replace as required

#Piston Seals Worn Replace as required Check Big Ends for Piston Slap

#Piston Cracked Replace as required Check Big Ends for Piston Slap

#”O” Rings Failed/Leaking Replace as required

#”Big End” Worn Replace as required

#Drive Belts Loose Check / Tighten

# PUMP “NOISY” #Air in Suction / Pump Cavitating Identify Air Ingress/Seal

#Broken or Weak Suction Valve Spring

Check – Replace – As Set

#Valves Clogged/Sticking Check – Replace – As Set

#Worn Main Crankshaft Bearings #Probably Uneconomical to

Repair

#Inlet Water Temp over 75 deg Celsius

Reduce inlet Water Temp Enclosed By-Pass for excessively

long periods?

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...Continued

PROBLEM POSSIBLE CAUSE REMEDY COMMENT

# OIL IN PUMP EMULSIFIED/ CONTAMINATED BY WATER

#Piston to Crankcase Oil Seals Worn

Check and Replace Look for Oil under Pump – Low

Pump Oil

#High Ambient Humidity Check – Change Oil Twice as

Often

#Piston Seals Worn/Cracked Piston

Check – Replace Therefore Check for “Big End”

Wear

#Water Blasted into Pump via Breather Cap during Cleaning

Exercise Care

PROBLEM POSSIBLE CAUSE REMEDY COMMENT

# WATER DRIPPING FROM UNDER PUMP

#H.P. Piston Seals Worn or Check and Replace

#“O” Rings in Plunger Retaining Bolt Worn

Check and Replace

# OIL DRIPPING FROM UNDER PUMP

#Piston to Crankcase Oil Seals Worn

Check and Replace Check Pump for Low Oil therefore

“Big End” Damage

# EXCESSIVE VIBRAT ION/ PULSATIONS IN HP DELIVERY LINE

#Gudgeon Pin in Conrod Stretched

Check – Replace

#In/Out Pump Valves Worn Check – Replace

#Pistons Cracked Check – Replace

# WATER FILTER MESH IS CRUSHED WHEN REPLACED

# Incorrect replacement procedure

Replace Correct Procedure: First insert

mesh tube tightly into black cup of filter assembly and then screw onto mounted 'head'

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4.1 MAINTENANCE SCHEDULE

USE THE FOLLOWING GUIDE WHEN CONSIDERING MAINTENANCE:

 Always test units using a new H.P. jet correctly sized.  Before you start pulling pumps apart, do obvious checks first:

o Worn Jets o Air Leaks

4. MAINTENANCE

ACTION REQUIRED

DAILY 250 HOURS 500 HOURS ANNUAL

Replace H.P. Jet Nozzle

  

Check Water Filters - Clean or replace

   

Check Air Filter - Replace if required   

Inspect for wear and leaks and repair or replace all HP components like gun, hose, swivel, nozzle, by-pass valve, fittings, etc

   

Check High Pressure Switch / Flow Switch Replace as required if faulty

  

Strip & Refurbish Hawk Pump:

- Replace Plunger Rod Oil Seals (3/pump)

- Replace Brass Valves (6/pump)

- Replace various seals (3/pump)

- Replace Ceramic Piston Plungers if cracked or worn (3/pump)

When Required

Check Oil Level in Pump/Slave tank    

Change

Pump Oil - SAE 15/40 or SAE 30

  

Check By-Pass valve function test - re-kit or replace if required

  

Function test low water level engine shutdown, E-stop, Battery Isolator switch.

  

Replace Fuel Filter

  

Service Transmission - Use 80W90 Gear Box Oil

  

Check Engine-pump sub-frame vibration mounts

  

Have an Authorised Electrician fully function test all Low-Level Shutdowns, Switches, etc and if required repair or replace where neccesary.

As Specified As Specified As Specified

Re-righten all nuts and bolts on spring suspension & tow-bar hitch. Check tension and fuction test tow-bar hitch.

 

INTERVALS

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o Engine Speed (Not too low) o Power Supply (Not too low when using long leads on 240 Volt units) o Suction Filters (Blocked?) o Water supply volume (Not too low)

As a guide in normal use, consider the following:

- After replacing 10 H.P. Stainless Steel jets, it is time to replace the seals on the pump using a Seal Kit.

- At the same time, also replace the seals on the By-Pass Valve using a By-Pass kit

- Do a whole pump changeover at 1,000 hours. (Con Rods, Big Ends & Crankshaft)

- Pistols, swivels & H.P Hose damage is usually uneconomical to repair. Replace when necessary.

- By-Pass Valves will take 3-5 rebuilds before body wear becomes too much and replacement is needed.

TRAILER

- Check wheel bearings periodically - re-grease or replace when necessary

- Tighten any nuts/bolts after the first 1,000 km

- Check coupling is fitting tightly onto tow bar ball - adjust if necessary.

IMPORTANT MAINTENANCE TIPS:

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4.2 How to cause expensive damage to your Water Blaster!

WHAT WAS DONE WRONG: WHAT WAS THE RESULT OF THIS ACTION:

Cracked and burnt high pressure seals in pump. No. 1 piston cracked due to thermal shock.

Mechanical damages to EVERYTHING:



Pistol, HP hose, pump valves, pistons



Crankshaft bearing failure



Pressure gauge failure



By-pass valve excessive wear & tear



Frequent O-rings blow outs



Brass heads deformed

Over adjust by-pass valve to try and increase PSI

Dump pressure was too high. Hydraulic hammer to system every time trigger is closed. PSI was increased 5fold normal working pressure. Excessive wear & tear on pistons / valves / seals / HP jets. Excessive blocking of filters caused by bore or recycled water with high salt / mineral content. Pump clogged up with debris.

Remember: Spec requirement says: “Potable water”

Over-revved engine for more PSI Engine & Pump premature wear & tear. (Most increased

PSI pressure is lost through by-pass valve and only small increase in pressure is achieved doing this!) Lost of waster horse power! When orifice is reduced, the PSI will rise and then bypass valve will dump (thinking the pistol is shut). Most extra PSI will be dumped and only a slight increase in PSI will be achieved. Engine, By-pass valve & Pump premature wear & tear.

Using Contaminated Fuel (“Had to remove fuel filter to keep engine running!”)

Excess Fuel-system clean-outs required. If excessive corrosion in carburetor or injectors is detected after the

2nd or 3rd in-line fuel filter replacement, then this should

ring alarm bells. Park machine where debris blows all over it. Reverse bulldozer over it.

Our machines are rugged and strong – but not battle

tanks! Hire units long-terms and fluid levels are not

checked.

Con-rod through the crank case!

Modify 240 Volt electric unit to override thermal overload on motor.

Stop-Start capacitors melted.

Used 100m extension lead and a 5 Kva GenSet.

A 10% low current is equivalent to a 50% over-load.

Our 3 hP 240 Volt motors require 8 Kva Gen-Set

minimum! Run trucks, fork-lifts, tracked excavation equipment over hoses and lance assemblies/pressure guns.

Needs replacing of damaged parts

Hire rental machines are pilfered of parts and returned claiming it didn’t work and demands credit!

It happened!

Did not depress the pressure override lever on the engine when started.

Expensive Starter Damage

Machine was allowed to run dry (without water supply) Unit was run on low volume water supply and allowed to cavitate

In-Line filter was removed because “It kept blocking up!”

COMMON MISTAKE: Put a smaller HP Jet onto lance for higher pressure.

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4.3 Remote area consumables kit.

This is a suggested list of parts & consumable items when unit is used where access to service and parts is limited - in order to limit down time and ensure unit is serviced regularly according to maintenance schedule. Service can be performed by a mechanic.

This is an extensive list which can be cut back on depending on circumstances.

QTY DESCRIPTION PART NO. TRHC Number SUITS

2 HP JETS 1/4 MEG 1506 TRHC2359 OPERATOR ACCESSORIES

2 SS LANCE 900mm MV0202002560 TRHC0374 OPERATOR ACCESSORIES

2 ON/OFF HP MV920 TRHC2729 OPERATOR ACCESSORIES

2 BRASS STRAIGHT SWIVELS TRHC0382 REEL & HOSE

1 NY126 (FILTER MESH) WATER BLUE CP15941-4-SSPP TRHC2396 WATER FILTER

1 FLOAT RECOND. KIT PA29.0282.84 TRHC0457 SEAT

PA29.0285.81 TRHC0458 SEAL PA29.0288.20 TRHC0459 PIN

1 FLOAT ASSEMBLY - COMPLETE 1.2" PA29028000 TRHC0455 BREAK TANK

1 1/2" THERMOSHIELD MV0215008220 TRCH2810 PUMP/BREAK TANK

1 FLOAT SENSOR ECE FT FHC 35 GDD TRHC1294 FUEL & OIL TANK

1 FLOAT SENSOR ECE FT FHC 25 GDD TRHC1292 WATER BOX

2 WET SEAL (Seral Packing) KIT 2608.01 TRHC0429 PUMP HC556 HAWK

3 SEAL KIT COMPLETE 2608 TRHC0428 PUMP HC556 HAWK

6 VALVE KIT (BRASS) 2600.08 TRHC0424 PUMP HC556 HAWK

3 OIL SEAL KIT 0001.03 TRHC0004 PUMP HC556 HAWK

1 BPV COMPLETE K7-2 TRHC1466 PUMP HC556 HAWK

1 PSI SWITCH 40 BAR 3 WIRE PA290000.00 TRHC2791

1 PSI GAUGE RBA1614580 TRHC0343

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5. SAFETY PRECAUTIONS & WARNINGS

5.1 SAFETY PRECAUTIONS FOR WATER BLASTERS - GENERAL

1. Always turn off water at source / turn off machine and open lance to release any inline / stored pressure - before disconnecting hoses or working on machine.

2. Never aim high pressure water jet at anyone, at animals or at fragile items - injury or damage could result.

3. Never allow untrained adults or minors use of the equipment.

4. Never use the machine if there are any leaks on the high pressure delivery side of the pump.

5. Read and observe the manufacturer's instructions if chemicals are being used.

6. The “recoil” on larger machines is positive - lean forwards and brace yourself to take it up!!!

7. any electrical components, motors / switchgear or electrical boxes as injury or death may result.

8. Never water blast any fuel caps or oil caps and water can get into breather holes and contaminate fuel or water. Never blast water directly into seals / bearings on shafts where water penetration would be detrimental.

9. fragile items / surfaces that may be damaged by high velocity water. Always carefully test on a small area.

10.

- i.e. Hat / face - eye protection, wet weather gear, boots and gloves

*particularly important if hot water / sandblaster or aggressive chemicals are being used.

11. Check pump / gearbox / engine oil levels before you start - daily !!

12. Keep hands, feet and hair away from all moving parts.

13. Never leave machine running unattended.

14. - never adjust engine speed r.p.m. or safety by-pass valve in an attempt to increase pressure.

15. Barricade off immediate work area - restrict access - erect hazard warning signs.

16. Never use high pressure water cleaner without protective sheaths on operator end of h.p. Hose as a high pressure leak can injure operator.

17. In commercial / industrial sites class 'b' units (pressures over 7,000 PSI) should have additional operators allocated as safety observer / machine minder subject to work conditions / environment. This is a responsibility of the 'site occupier' to determine.

18. If two / three operators are working they should be physically separated by partitions / barriers.

19. Prior to high pressure water blasting, check location’s level of emergency /first aid.

NEVER HIGH PRESSURE BLAST:

NEVER WATER BLAST:

ALWAYS WEAR PROTECTIVE GEAR* (PPE)

EXTREME DANGER

PRESSURE CLEANERS IN GENERAL

1. Take care around the muffler when running - Muffer is VERY HOT.

2. Use only Clean / Fresh POTABLE Water NOT Mine recycled water.

3. Always be conscious of High Temp / High Velocity Water from this machine:

4. Run up and test all safety shutdowns regularly i.e. Monthly.

5. Never refuel when engine is hot. Allow to cool down first.

6. NEVER attempt to modify levels of performance by :

Adjusting By-Pass Valve to increase P.S.I. Use Under-sized H.P. Nozzles.

7. Use Specified and approved Personal Protection Equipment (PPE) for High Pressure Cleaners. This is a High Performance High Pressure Cleaner.

At a Minimum wear:

- Overalls /boots /thick heavy gloves /full face protection.

- Additional equipment as instructed by site personnel or AS

8. Ensure that the reel is locked into place and safety chain of trailer is hooked to tow

vehicle, the electric cable is plugged in and the jockey wheel is swung out of the way before driving off!

EXTREME DANGER TO OPERATORS AND BYSTANDERS!

EXTREME DANGER!

ALWAYS CARRY MEDICAL ALERT / WARNING CARDS PROVIDED.

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5.2 SPECIFIC SAFETY PRECAUTIONS FOR THIS UNIT

SPECIFIC SAFETY PRECAUTIONS for THIS PRESSURE CLEANER

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5.3 SAFETY PRECAUTIONS FOR DIESEL WATER BLASTERS (Using

Diesel for driving the engine or for heating the boiler in hot water units)

1. - never refuel a hot engine. Allow to cool down.

2. Store fuel in approved containers in a well ventilated place away from your work area.

3. Never run or operate in a confined space - exhaust fumes are toxic. Make sure there is plenty of free air flow around the engine to cool it and void exhaust gases adequately.

4. Engines (particularly mufflers) get hot!! Be careful what you touch!!

CHECK ENGINE / GEARBOX / PUMP OIL LEVELS

DAILY - BEFORE YOU START !!

FUEL IS EXPLOSIVE

DIESEL (or PETROL) PRESSURE CLEANERS

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5.4 IMPORTANT MEDICAL INFORMATION

- MEDIC ALERT WARNING CARD

IMPORTANT MEDICAL INFORMATIO N

READ THIS INFORMATION AND KEEP IT IN A

This patient may be suffering from a water-jet injury. Evaluation and management should parallel that of a gunshot injury. The external manifestations of the injury cannot be used to predict the extent of internal damage. Initial management should include stabilization and a thorough neurovascular examination. X-rays can be used to assess subcutaneous air and foreign bodies distant from the site of injury. Injuries to the extremities can involve extensive nerve, muscle, vessel damage, as well as cause a distal compartment syndrome. Injuries to the torso can involve internal organ damage. Surgical consultation should be obtained.

Aggressive irrigation and debridement is recommended. Surgical decompression and exploration may also be necessary. Angiographic studies are recommended preoperatively if arterial injury is suspected. Bandages with a hygroscopic solution (MgSO4) and hyperbaric oxygen treatment have been used as adjunctive therapy to decrease pain, edema and subcutaneous emphysema. Unusual infections with uncommon organisms in immunocompromised patients have been seen; the source of the water is important in deciding on initial, empiric antibiotic treatment and broadspectrum intravenous antibiotics should be administered. Cultures should be obtained.

WARNING!!!

An injury caused by high pressure waterjets can be serious.

In the event of any waterjet injury:

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6. WARRANTIES

THOROUGHCLEAN LIMITED WARRANTY

LIMITED WARRANTY

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure.

The benefits to the consumer under this warranty are in addition to other rights and remedies of the consumer under a law in relation to the goods sold under warranty.

Warranty Period/s:

1 year ThoroughClean Manufacturer's Warranty on Build (Defects in material and workmanship) 5 year ThoroughClean Manufacturer's Warranty on Galvanized Frames (Defects against rust & welding cracks) 12 months ThoroughClean Warranty on Pressure Pump (Note: Maintenance is not warranty. Excludes service and consumables required at scheduled maintenance intervals)

2-year Manufacturer's Warranty on Electric Motors 3-year Manufacturer's Warranty on HONDA engines 3-year or 2000 hours Manufacturer's Warranty on KOHLER engines (whichever comes first)

Responsibility of the Consumer under this Limited Warranty:  Only clean, potable water should be used through our pressure cleaners with a flow rate at least

15% more than the pump requirements (e.g. an 18 LPM pump requires at minimum a water supply of 21 LPM to prevent pump cavitation)

 Strict adherence to the maintenance daily checks and schedule with proof of scheduled

maintenance service required by an authorised agent or qualified mechanic and/or electrician.

 Maintenance Service is not covered under warranty. (Warranty excludes normal maintenance and

consumables like oil, nozzles, swivels, filter mesh, HP hose, guns, by-pass valves)

 It is the consumer's responsibility to deliver the machine in question to our service premises or to

the premises of our appointed agent at the consumer's expense for replacement or repair as applicable.

Claim Procedure:  Contact ThoroughClean by phone or e-mail informing us of your pressure cleaner's problem or

defect.

 Once the extent of the claim has been assessed, we retain the right to compensate the consumer

for such defect, or repair (pars & labour), or replace the machine under warranty.

 All warranties will be carried out by ThoroughClean authorised staff or appointed agents at a

In order to take advantage of the ThoroughClean limited warranty, you must have maintenance performed according to the schedule (contained in the relevant owners manual supplied with this product), by an authorised ThoroughClean dealer or ThoroughClean service technician.

You are free to have your ThoroughClean product serviced by any suitably qualified mechanic or electrical (depending on the requirement mechanical or electrical) and this will not affect your statutory warranties, however, failure by the owner to have the recommended servicing carried out by an authorised ThoroughClean dealer means that you cannot take advantage of the ThoroughClean limited warranty.

In order to ensure your safety, we strongly recommend that you only use an authorised ThoroughClean dealer for servicing. Only authorised ThoroughClean Dealers have access to all of the special tools, technical information, parts and training required to maintain your ThoroughClean product in peak operating condition.

ThoroughClean warrants each new ThoroughClean Pressure Cleaner to be free from defects in material and workmanship under normal domestic and Industrial use and service for the period specified below, conditional to the limitations and exclusions printed on this page. This warranty applies only to new ThoroughClean pressure cleaners distributed in Australia by us and authorised ThoroughClean dealers.

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premises to be determined by the Manufacturer.

 It is the responsibility (and cost) of ThoroughClean or our appointed agent to return the machine

to be repaired or replaced under warranty to the consumer.

 Where the specific warranty component (e.g. engine) is a Manufacturer's warranty other than

ThoroughClean (e.g. HONDA), the consumer can either contact ThoroughClean or the applicable Manufacturer for repairs where such warranty was registered with that Manufacturer at purchase.

 Warranty calls will only be carried out during normal working hours and only by our

representatives and not via client's choice of repairer. We will not accept back charges for any work not carried out by our representatives, or accept any charges due to equipment being unoperational for any reason even during its warranty period.

THIS WARRANTY WILL NOT APPLY TO:

 Any part/component that has been subject to misuse, negligence, accidental damage, improper or

inadequate maintenance or improper storage.

 Any part that has been subject to misuse, negligence, accidental damage, improper or inadequate

maintenance, or improper storage.

 Repair rendered necessary or arising from the use of parts or components other than approved by

the manufacturer in writing.

 Normal maintenance, replacements of service and consumable items including but no limited to

nozzles, seals, oil, guns, swivels, filters, by-pass valves and HP hose.

 Deterioration of any item due to normal use, fair wear and exposure unless due to a defect in

material or workmanship.

 Any work or adjustment performed by persons other than authorized ThoroughClean service staff

or authorized dealers or damage resulting there from.

 Any damage that results from operating methods other than those indicated in the owner's

manual, or use beyond the limitations or specifications as published in the Specification Sheets of the particular model.

WARRANTY CONTACT INFORMATION:

Tel +61 (0) 7 5467 2025

Fax +61 (07) 5467 2026

12 Ashburn Road, Bundamba, Queensland

4304, Australia

SERVICE & PART ORDERING

For service and ordering parts, please call 1300 378 872 or 07 5467 2025

We have very knowledgeable, experienced staff to assist you with help and advice.

sales@thoroughclean.com.au

Please check Honda Warranty details on www.hondapowerequipment.com.au

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7. TERMS & CONDITIONS OF SALE

1. Work for special build machines will not commence unless a 30% deposit has been made and/or official purchase order has been received.

2. The final configuration and optional extras are to be agreed to before manufacturing commences. An extra cost for changing a model will apply after manufacturing has started (if this change leads to extra manufacturing cost or more expensive/extra components) and be charged as a variation cost.

3. Ownership/title of all equipment remains the property of ThoroughClean until paid for in full. Warranty will only be available after this time.

4. Warranty is not service. Any calls placed to service equipment will be chargeable to the client. Earlier replacement of consumable parts than what is required by the maintenance schedule will be at the cost of the client (excluding of course any repairs/replacement of parts required under warranty). Please see the LIMITED WARRANTY information elsewhere in this document.

5. All Rental Spec and Mine Spec model frames will have a hot dip galvanized finish unless elsewhere agreed to in a proposal offered to the client. Industrial Spec frames will have a painted finish.

6. Any additional spares, service kits, nozzle kits, etc are excluded, unless otherwise mentioned in the proposal to the client.

7. Any extra installation and fitting expenses and all electrical or plumbing work required during installation will be at the cost of the client. It is the responsibility of the client to provide adequate pressured water supply of potable quality 15% more than the required flow of the pressure pump specification, and suitable power supply outlet for electrical units where applicable.

8. No responsibility will be taken for late delivery day due to unforseen circumstances. Please regard building times for special builds and machines out of stock as estimates only.

9. Sale of this unit/s is on an FOB Bundamba, QLD basis unless otherwise agreed to in writing in this proposal and it is the responsibility of the client to insure goods in transit.

10. Our price quoted is valid for 30 days only unless stated otherwise elsewhere in the quote.

11. Where deposits have been paid on special builds, such deposits will in part or in full become non-refundable once building has started. Should a customer decide to cancel an order - all labour and a re-stocking and administration fee for components will be charged to the customer and the balance (if any) repaid to the customer. Any special non-restockable components will be invoiced to the customer.

12. All prices quoted are excluding GST unless otherwise stated.

13. All prices quoted does not include installation (where applicable) or training unless otherwise stated.

14. Installation and training service of $90/h available in Brisbane Metro only. Other sites subject to additional travel cost.

15. IN NO EVENT SHALL THOROUGHCLEAN BE LIABLE FOR ANY INJURY, EXPENSES, PROFITS, LOSS OR DAMAGE, DIRECT, INCIDENTAL, OR CONSEQUENTIAL, OR ANY OTHER PECUNIARY LOSS ARISING OUT OF THE USE OR INABILITY TO USE ANY PRODUCT DESCRIBED IN THIS DOCUMENT.

DISCLAIMER: Although care has been taken to ensure the accuracy, completeness and reliability of the information

provided, technical features may vary due to ongoing improvements and development. The user of the information agrees that the information is subject to change without notice.