Thomas & Betts WT3185 Installation Manual

Page 1
BLUE - 6 GA
BROWN - 2 GA
GREEN - 1 GA
BLACK - 2/0
PURPLE - 4/0
8 GA - RED
4 GA - GRAY
3/0 - ORANGE
250 MCM - YELLOW
ADJUSTABLE CRIMPER
INSTALLATION AND GAUGING PROCEDURE
For 8 GA to 250 MCM Uninsulated STA-KON® Terminals
Catalog Number WT3185
WARNING
HANDLES ARE NON-INSULATING.
DO NOT CRIMP ON ENERGIZED WIRES.
01
1. Strip cable without cutting or nicking the strands.
2. Select the side of the tool according to the type of connector and cable combination to be installed.
3. Move indenter by turning the adjusting wheel until the pointer slot aligns with the selected cable size line. The wheel should be in a positive detented position (See figure 1).
INSTALLING PROCEDURE
4. Insert cable into connector barrel until it bottoms.
5. Locate connector in the tool between the die nest and indenter (See Figure 2).
6. Crimp connector by closing the handles. Apply as many crimps as required. Refer to instructions packed with connectors for required number of crimps.
Nest
Connector
Indenter
Adjusting Wheel
Cable
Cable Size
Pointer Slot
Line
Type of Cable
WT3185 is equipped with th SHURE-STAKE® Full Stroke Compelling Mechanism. Keep fingers and other body
parts clear of die nest during operation of this tool.
Figure 1 Figure 2
Die Nest
Die Indentor
WARNING
Connector
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02
HANDLE ADJUSTMENT PROCEDURE
CHECKING HANDLE ADJUSTMENT
1. Lay the tool on a flat surface as shown in Figure 3. Open handle and release it so that it will close of its own weight.
2. Measure the handle spread distance at the inner surface of the handle tips as shown in Figure 3.
3. If the distance is 14”±1/2” the tool is adjusted properly. If not, the tool should be adjusted.
HANDLE ADJUSTMENT PROCEDURE
1. Turn Adjustment screw clockwise to increase handle spread and counterclockwise to decrease handle spread (Refer to Figure 3).
Adjustment Screw
14” ±1/2”
Figure 3
03
1. Close the tool jaws until they bottom.
2. Select the side of the tool to be gauged (Tubular or Brazed).
3. Move indenter until the pointer slot aligns with the selected cable size. The adjusting wheel should be in a positive detented position. For brazed seam conductors select 6 GA. For tubular connectors select 2/0.
4. Gauge the crimping area with a suitable pin gauge. The gauge diameter must fall within .405 ±.010 for 2/0 tubular and .215 ±.010 for 6 GA brazed products.
GAUGING PROCEDURE
For Parts or Service, contact the tool service center at 1-800-284-TOOL (8665).
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine
the suitability of this product for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN
LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Thomas & Betts Corporation
Memphis, Tennessee
© 2007 Thomas & Betts. All Rights Reserved.
www.tnb.com
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