Page 1
Featuring the Color-Keyed® System
MALE FEMALE
High Conductivity Copper, Color-Coded to match Installing Die.
TABLE I
WIRE SIZE
AWG
#16-14
#16-14
#12-10
#8
#6
#12-10
#8
#6
#4
#2
#1
#6
#4
#2
#1
#1/0
#2/0
#3/0
#4/0
#4/0
#250 kcmil
#350 kcmil
#500 kcmil
Sealant available, Catalog Number MDBOOT-SEAL
CATALOG NUMBERS
FEMALE
MD1614F-0
MD1614F-1
MD1210F-1
MD8F-1
MD6F-1
MD1210F-2
MD8F-2
MD6F-2
MD4F-2
MD2F-2
MD1F-2
MD6F-3
MD4F-3
MD2F-3
MD1F-3
MD10F-3
MD20F-3
MD30F-3
MD40F-3
MD40F-4
MD250F-4
MD350F-4
MD500F-4
MALE
MD1614M-0
MD1614M-1
MD1210M-1
MD8M-1
MD6M-1
MD1210M-2
MD8M-2
MD6M-2
MD4M-2
MD2M-2
MD1M-2
MD6M-3
MD4M-3
MD2M-3
MD1M-3
MD10M-3
MD20M-3
MD30M-3
MD40M-3
MD40M-4
MD250M-4
MD350M-4
MD500M-4
BOOT NO.
&
CABLE TIE
MDBOOT-0
TY24M (2)
MDBOOT-1
TY24M (2)
MDBOOT-2
TY24M (2)
MDBOOT-3
TY242M (2)
MDBOOT-4
TYHT28M (2)
MOTOR DISCONNECTS
INSTALLATION INSTRUCTIONS
LOUVERED
CONTACT
BANDS
MDBOOT-0
MDBOOT-1
MDBOOT-2
TIE 1
TIE 2
Reference
Size
Group
Thomas & Betts Corp.
BLACK TY-RAP® CABLE TIE
STABILIZED NYLON
MDBOOT-3
MDBOOT-4
• Flame Retardant
Formulation
• Abrasion Resistant
RATM600
• 90°C (Body Sizes
-0, -1, -2, -3)
•125°C (Body Size -4)
NOTE: Some catalog numbers shown
above have sufxes: i.e. XXXXXG
(indicating special packaging). All crimp
settings for these parts are the same as
for the base numbers.
WIRE SIZE
AWG
#16-14
#12-10
#8
#6
#12-10
#8
#6
#4
#2
#1
#2
#1
#1/0
#2/0
#3/0
#4/0
WARNING
RISK OF SHOCK, DISCONNECT
POWER BEFORE INSTALLATION.
DOUBLE
MALE
TABLE II
CATALOG NUMBERS
FEMALE
MD1614F-0
MD1210F-1
MD8F-1
MD6F-1
MD1210F-2
MD8F-2
MD6F-2
MD4F-2
MD2F-2
MD1F-2
MD2F-3
MD1F-3
MD10F-3
MD20F-3
MD30F-3
MD40F-3
M2D1614M-0
M2D1210M-1
M2D1210M-2
DOUBLE
MALE
M2D8M-1
M2D6M-1
M2D8M-2
M2D6M-2
M2D4M-2
M2D2M-2
M2D1M-2
M2D2M-3
M2D1M-3
M2D10M-3
M2D20M-3
M2D30M-3
M2D40M-3
FEMALE
BOOT NO.
&
CABLE TIE
MDBOOT-1
M2DBOOT-1
TY242M (2)
M2DBOOT-2
TY242M (2)
M2DBOOT-3
TY26M
WARNING
NOT FOR DISCONNECTING ENERGIZED CIRCUITS.
—INSTALLATION HINTS—
A. Always install the female lug on line leads and the male lug on the
motor leads for 600V and less, female on both line leads and motor
leads for the 5KV connection.
B. Always use the smallest body size for the lug possible for the
largest wire in the junction box. Line leads are usually the largest.
C. Store the boots and bolts from the junction box in the re-closeable
plastic bag provided. Use a Ty-Rap
conduit.
D. IMPORTANT: After fully inserting the male pin into the female
barrel on the 600V connectors or inserting the double male pin
between the two female connectors on the 5KV connections, make
sure you install the boot that matches the size and voltage for your
application.
E. IMPORTANT: Properly seat connectors by fully inserting motor
connectors to the bottom of the boot. On the 600V connectors, install
the rst tie just under the connectors seated in the boot. The second
tie should be installed between the rst tie and bottom of the boot.
TA00220 V Page 1 of 2
®
cable tie or tape the bag to the
INSTALLATION INSTRUCTIONS
STEP 1
(See Tables I & II, above)
Select the appropriate Motor Disconnects as needed for the
motor lead and line lead wire sizes. Be sure to select the Motor
Disconnects within the suitable size groups. Size groups may not
be inter-mated. Motor Disconnects within each group may be
mated. (MD1210F-2 mated with MD2M-2).
CONTINUED ON PAGE 2 of 2.
Page 2
STEP 2
TIE 2
1/4"
TIE 1
Center of
Boot / Insulator
Strip wires and attach wires to the male and female motor
disconnects, see Figure 1 and Table III.
WIRE SIZE
AWG
16-14
12-10
8
6
4
2
1
1/0
2/0
3/0
4/0
4/0
*
250 kcmil
350 kcmil
500 kcmil
Body Size -4
*
TABLE III
WIRE STRIP
LENGTH
MOTOR LEAD
LINE LEAD
MALE FEMALE
(Typical)
DOUBLE MALE
Figure 1
A
FEMALE
A ±1/32
3/8
3/8
7/16
1/2
1/2
17/32
9/16
9/16
5/8
11/16
3/4
1
1/8
11-1/8
1-5/16
STEP 3
Crimp connectors with any T&B® installing tool as follows:
WT111M, WT112M, WT2000, WT4002 installs #16 through #10.
**TBM45S installs #8 to #2 **Requires 2 crimps, TBM5, TBM5S,
TBM6, TBM6S, TBM8, TBM8S, installs #8 to 500kcmil.
6, 12/14, or 15 ton hydraulic tools installs #8 to 500 kcmil with
appropriate die. See table IV.
STEP 4
Push Male Pin into Female Barrel until fully inserted creating a
pigtail, see Figure 2.
STEP 5
Slide Boot / Insulator onto the pigtail connectors until it stops,
see Figure 3.
STEP 6
Fasten the rst tie at the middle of the Boot / Insulator, tighten
snuggly. Fasten the second tie 1/4” from the end of the
Boot / Insulator as shown and tighten. Cut excess tie ush with
the head of the cable tie. See Figure 4.
STEP 7
Dress lead assemblies into junction box.
Female Barrel
TIE 2
TIE 1
Center of
Male Pin
Female Barrel
TIE 1
TIE 2
Boot / Insulator
TIE 1
Male Pin
Figure 2
Figure 3 Figure 4
TABLE IV — Flexwire Listings
CAT. NO.
FEMALE
DISCONNECT
MD1614F-0 MD1614M-0 M2D1614M-0 #16-14
MD1614F-1 MD1614M-1 — #16-14 — — — — — — — —
MD1210F-1 MD1210M-1 M2D1210M-1 #12-10
MD1210F-2 MD1210M-2 M2D1210M-2 #12-10 — — — — — — — —
MD8F-1 MD8M-1 M2D8M-1 #8
MD8F-2 MD8M-2 M2D8M-2 #8 8 (37/24) 8 (49 STR) 8 (133 STR) — 8 (168 STR) — 6TONXSS/6TON21XSS 15500X/15520XSS
MD6F-1 MD6M-1 M2D6M-1 #6
MD6F-2 MD6M-2 M2D6M-2 #6 6 (61/24) 5 (49 STR) 5 (133 STR) 5 (84 STR) 5 (336 STR) — 6TONXSS/6TON24XSS 15500X/15522XSS
MD4F-2 MD4M-2 M2D4M-2 #4 GRAY 5 (91/24) 4 (49 STR) 4 (133 STR) 4 (105 STR) 4 (420 STR) 4 (1061 STR) 6TONXSS/6TON29XSS 15500X/15527XSS
MD4F-3 MD4M -3
MD2F-2 MD2M-2
MD2F-3 MD2M-3 M2D2M-3 #2 3 (125/24) 3 (49 STR) 3 (133 STR) 3 (133 STR) 3 (532 STR) 3 (1323 STR) 6TONXSS/6TON33XSS 15500X/15528XSS
MD1F-2 MD1M-2 M2D1M-2 #1
MD1F-3 MD1M-3 M2D1M-3 #1 2 (150or175/24) 2 (49 STR) 2 (133 STR) 2 (133 STR) 2 (665 STR) 2 (1666 STR) 6TONXSS/6TON21XSS 15500X/15513XSS
MD10F-3 MD10M-3 M2D10M-3 1/0 PINK 1 (225/24) 1 (133 STR) 1 (133 STR) 1 (210 STR) 1 (836 STR) 1 (2107 STR) 6TONXSS/6TON42XSS 15500X/15508XSS
MD20F-3 MD20M-3 M2D20M-3 2/0 BLACK 1/0 (275/24) 1/0 (133 STR) 1/0 (259 STR) 1/0 (266 STR) 1/0 (1064 STR) 1/0 (2646 STR) 6TONXSS/6TON45XSS 15500X/15526XSS
MD30F-3 MD30M-3 M2D30M-3 3/0 ORANGE 2/0 (325/24) 2/0 (133 STR) 2/0 (259 STR) 2/0 (342 STR) 2/0 (1323 STR) 2/0 (3325 STR) 6TONXSS/6TON50XSS 15500X/15530XSS
MD40F-3 MD40M-3 M2D40M-3 3/0
MD40F-4 MD40M-4 — 4/0 3/0 (450/24) 3/0 (133 STR) 3/0 (427 STR) 3/0 (418 STR) 3/0 (1666 STR) 3/0 (4256 STR) 6TONXSS/6TON54XSS 15500X/15511XSS
WARRANTY: Limited Warranty Applies. Refer to: tnb.abb.com/ecpwarranty for full warranty terms.
© 2019 ABB Installation Products Inc. All Rights Reserved.
MALE
DISCONNECT
DOUBLE
PIN MALE
DISCONNECT WIRE SIZE
— #4 GRAY 5 (91/24) 4 (49 STR) 4 (133 STR) 4 (105 STR) 4 (420 STR) 4 (1061 STR) 6TONXSS/6TON29XSS 5500X/15527XSS
M2D2M-2 #2
COLOR
CODE FLEX /24 14/15 TON
BLUE
YELLOW
RED
BLUE
BROWN
GREEN
PURPLE
— — — — — — — —
— — — — — — — —
8 (37/24) 8 (49 STR) 8 (133 STR) — 8 (168 STR) — 6TONXSS/6TON21XSS 15500X/15520XSS
6 (61/24) 5 (49 STR) 5 (133 STR) 5 (84 STR) 5 (336 STR) — 6TONXSS/6TON24XSS 15500X/15522XSS
3 (125/24) 3 (49 STR) 3 (133 STR) 3 (133 STR) 3 (532 STR) 3 (1323 STR) 6TONXSS/6TON33XSS 15500X/15528XSS
2 (150or175/24) 2 (49 STR) 2 (133 STR) 2
3/0 (450/24) 3/0 (133 STR) 3/0 (427 STR) 3/0 (418 STR) 3/0 (1666 STR) 3/0 (4256 STR) 6TONXSS/6TON54XSS 15500X/15511XSS
CLASS G CLASS H CLASS I (24) CLASS K (30) CLASS M (34) 6 TON
(133 STR) 2 (665 STR) 2 (1666 STR) 6TONXSS/6TON37SS 15500X/15513XSS
ABB Installation Products Inc.
Memphis, Tennessee
tnb.abb.com
TA00220 V Page 2 of 2
TIE 2
1/4"
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