Thomas & Betts BPLT14BSCRI Installation Manual

Battery Operated Hydraulic

Crimping Tool with Insulated Head

Catalog Number: BPLT14BSCRI

IMPORTANT: Read and understand all of the instructions and safety
information in this manual before operating or servicing this tool.

Table of Contents

1.0 General Information ..................................................................................2

1.1 Battery Operated Hydraulic Crimping Tool .................................................. 2

1.2 General Characteristics ...............................................................................2

1.3 Acoustic Noise ............................................................................................. 2

1.4 Risk Due to Vibration ................................................................................... 2

1.5 Overall View ................................................................................................. 2

2.0 Instruction for use ....................................................................... 3

2.1 Preparation ..................................................................................................3

2.2 Die Advancement.........................................................................................3

2.3 Compression ................................................................................................ 3

2.4 Release of Dies ............................................................................................ 3

2.5 Die Replacement .........................................................................................3

3.0 Batteries ....................................................................................... 3

3.1 Battery Status & Replacement .....................................................................3

3.2 Battery Charger ............................................................................................ 3

3.3 Battery Use .................................................................................................. 3

4.0 Maintenance ................................................................................ 4

4.1 Cleaning ....................................................................................................... 4

4.2 Storage ........................................................................................................4

4.3 Adding Oil .................................................................................................... 4

5.0 Parts List for Type 2 ........................................................................ 4

6.0 Parts List for Older Models ............................................................... 6

TA02966 E page 1 of 8

1.0 GENERAL INFORMATION

WARNING

1. BEFORE USING THE TOOL, CAREFULLY READ INSTRUCTIONS IN
THIS MANUAL.

2. WHEN OPERATING THE TOOL, NEVER PLACE HANDS OR OTHER
BODY PARTS BETWEEN THE CRIMPING DIES.

3. DO NOT USE IN WATER OR IN THE RAIN.

4. DO NOT OPERATE WHEN DIES ARE NOT IN PLACE.

5. DO NOT SHORT THE BATTERIES.

6. ALWAYS RECYCLE THE BATTERIES.

7. DO NOT DISCARD BATTERIES INTO DOMESTIC REFUSE OR WASTE
DISPOSAL.

8. RISK OF ELECTRICAL SHOCK. DO NOT USE ON ENERGIZED LINES.

Ni-MH

3

1.1

BATTERY OPERATED

HYDRAULIC CRIMPING TOOL

The “BPLT14BSCRI” hydraulic tool is powered by a 14.4V Ni-MH
battery. It is a balanced tool for optimum control, quiet in operation
with very little vibration, with lightweight construction enabling the
operator to hold the tool in one hand and to position the cable
with the other hand. The operation buttons (operating/release)
are mechanically interlocked, the former is integrated into the
latter, so that accidental operation is prevented. A microprocessor
controls the tool operation and automatically cuts out the motor on
completion of the crimping operation, saving energy and extending
battery life. The residual battery capacity level is automatically
displayed after every cycle.

Catalog Number “BPLT14BSCRI” includes the following:

– Basic tool complete with battery and shoulder strap

– Spare battery
– Battery charger
– Plastic carrying case

5 6 7 81 2 4 4

1.3

(Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

The weighted continuous acoustic pressure level equivalent

−

A at the work place LPA is equal to ..................72,4 dB (A)

−

The maximum value of the weighted acoustic displacement
pressure C at the work place L

− The acoustic power level emitted by the machine

is equal to .................................................. 83,1 dB (A)

L

WA

1.4

(Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Test carried out in compliance with the indications
contained in UNI ENV 25349 and UNI EN 28662 part 1st
Standards, and under operating conditions much more
severe than those normally found, certify that the weighted

root mean square in frequency of the acceleration
the upper limbs are exposed to for each biodynamic
references axis does not exceed 2.5 m/sec

1.5

Operating

Button

Pressure

Relief Button

ACOUSTIC NOISE

is ..........< 130 dB (C)

pCPeak

RISK DUE TO VIBRATION

2

.

OVERALL VIEW

17

16

15

1.2

Head: “C” shaped with large jaw opening, see Figure 4 (*).
Application range: suitable for installing electric compression

connectors (lugs and splices) on conductors

Crimping Force: .................................................................. 14 ton

Rated operating pressure: ........................... 700 bar (10,000 psi)

Dimensions: length ............................................................ 18.9”

width ............................................................... 3.9”

height ...............................................................10”

Weight (with battery): .......................................................... 19.6 lb

Motor - direct current: ......................................................... 14.4 V

Battery: ..................................................... 14.4 V − 3.0 Ah Ni-MH

External Supply: .................................................12 V − 14.4 V DC

Recommended Oil: .......................... AGIP ITE 360 or equivalent

Operating Speed: The tool has a twin speed pump that

automatically switches from a rapid advancing speed of the ram,
to a slower, more powerful crimping speed, as needed.

Safety:

TA02966 E page 2 of 8

GENERAL CHARACTERISTIC

up to ....900 MCM

The tool is provided with a maximum pressure relief valve.

Head

Rotates 180°

19

Battery

FIGURE 1

04

18

Battery Capacity

25

Display

2.0 INSTRUCTION FOR USE

2.1

The tool can be easily carried using either the handle or shoulder strap (01) attached to rings
(15 and 18).

With the tool at rest, prepare the tool as follows: (see Figure 2)

− Select the appropriate die set for the connector.

− Insert the die (91) in the upper seat of the tool head (04) until it is locked by die/head retaining
pin (05). To ease the die insertion, keep die/head release pin (09) depressed.

− Operate the tool (see step 2.2) to advance the ram (14) 8-10 mm (0.3 - 0.4 in.) and insert the
die (90) into the seat on the ram until it is locked by die/ram retaining pin (10). To ease this
operation, keep die/ram release pin (12) depressed.

− Insert the conductor in the connector.

− Position the connector between the dies and ensure the
correct location the crimp.

− For ease of operation, the tool head can rotate through 180°.

2.2

− Operate push-button (17) housed inside the pressure release
button (16) to activate the motor-pump for the advancement of the
lower die. To halt the advancement, release the push button (17)
and the motor (24) will cut out.

DIE ADVANCEMENT

WARNING

Never place the tool under pressure without inserting the

dies, this could cause damage to the head and the ram.

Make sure the dies are exactly positioned on desired crimp point,
otherwise re-open dies following instructions as per 2.4 and
reposition the connector.

PREPARATION

DO NOT ATTEMPT TO TURN THE HEAD IF THE

HYDRAULIC CIRCUIT IS PRESSURISED.

2.5

To replace dies proceed as follows:

−

Upper die (91)

Take the die off its guide by pushing the die/head release pin (09).

− Insert replacement die until secured by the die retaining pin (05).

− Lower die (90)

Take the die off its guide by pushing the die/ram release pin (12).

− Insert replacement die until secured by the die ram retaining pin (10).
To facilitate this operation an advancement of the ram by 8-10 mm
(0.3 - 0.4 in.) is suggested.

WARNING

DIE REPLACEMENT

09

05

10

14

~ 8 ÷ 10 mm

(0.3 - 0.4 in.)

04

12

FIGURE 2

(Refer to Figure 2)

91

90

2.3

− By keeping push-button (17) pressed down, the motor continues to
operate and the ram (14) will move forward until the two dies touch.

− Continue operating until the motor stops automatically.

2.4

− Press the pressure release button(16) to retract the ram and
open the dies.

COMPRESSION

RELEASE OF DIES

DANGER

DO NOT USE THIS TOOL ON OR NEAR ENERGIZED

CONDUCTORS WITHOUT PROPER PERSONAL

PROTECTIVE EQUIPMENT. FAILURE TO OBSERVE

THIS WARNING COULD RESULT IN SEVERE

INJURY OR DEATH.

3.0 BATTERIES

This tool is supplied with batteries completely discharged; before use, fully charge the batteries using the charger supplied.

3.1

After releasing the operating push-button, the residual battery display
(25) automatically indicates the residual battery capacity for 5 seconds.
The number of LED’s illuminated indicates the residual capacity:

8 LED’s illuminated: Fully Charged
4 LED’s illuminated: 50% Capacity
1 LED illuminated: Minimum Charge

When replacing the battery, press the two points marked with the
word “PUSH” at the same time, remove the battery from its housing
and insert the new one.

3.2

Carefully follow the instructions in the battery charger manual.

BATTERY STATUS & REPLACEMENT

Refer to Figure 1 and 4, pages 2 and 5

%

BATTERY CHARGER

3.3

In order to use the batteries correctly, please follow
these rules:

− Use the battery until the automatic residual energy display
still has 1-2 LEDs showing. This means the battery is almost
completely discharged and no loss in the life of the battery has
been caused.

− Be particularly careful when charging the new battery the rst 2-3
times in order to be certain of maximizing the available energy
level.

− Allow the battery to cool down to ambient temperature prior to
recharging.

− Rest the battery charger for at least 15 minutes between charges.

BATTERY USE

TA02966 E page 3 of 8

4.0 MAINTENANCE

The tool is robust, completely sealed and requires very little daily maintenance. Compliance with the following points should help
to maintain the optimum performance of the tool:

4.1

− Dust, sand and dirt are a danger for any hydraulic device.

− Every day, after use, the tool must be wiped with a clean
cloth, taking care to remove any residue, especially close
to pivots and moveable parts. Protect the tool from rain
and moisture. Water will damage the tool and battery.

4.2

− To prevent damage, when not in use, the tool should be
stored and transported in the plastic case.

• The case is suitable for storing the tool and its

accessories.

•

Case Dimensions: 542x412x197 mm (21.3x16.2x7.7 in.)
and weight 3,2 kg (7 lbs).

CLEANING

STORAGE

4.3

Should it be required, top up the oil as follows (Refer to
Figure. 4, page 5):

− Remove the battery (19), place the tool in a vertical
position and remove the ller cap (20) located inside the
battery housing, ll the reservoir (21) to the top; Replace
the ller cap (20).

− Always use clean recommended oil, see step 1.2 on

page 2.

− Do not use old or recycled oil.

− Do not use hydraulic brake fluid.

IMPORTANT: Ensure that disposal of used oil is in
accordance with current legislation.

5.0 PARTS LIST for Type 2

See Figure 4 for complete tool assembly.

DESCRIPTIONCode N° Item

Qty

Code N° Item Qty

ADDING OIL

DESCRIPTION

6000354 01 WRIST STRAP
6900211 02 M5X10 SCREW
6100035 03 KEY
6370238 04 COMPL.“C” INSULATED HEAD
6620440 05 DIE HEAD RETAINER PIN
6340540 06 M10X8 GRUB SCREW
6522006 07 SPRING
6760160 08

ø 3x28 ELASTIC PIN
6620245 09 DIE HEAD RELEASE PIN
6620320 10 DIE RAM RETAINER PIN
6760040 11

ø 3x8 ELASTIC PIN
6620445 12 DIE RAM RELEASE PIN
6522006 13 SPRING

6620312 14 COMPLETE RAM

The warranty is void if parts used are not original Thomas & Betts parts.

When ordering spare parts always specify the following:

− Code Number of Item

− Name of Item

− Type of Tool

− Tool Serial Number

1

6040427 15 STRAP ANCHOR RING

1

6000236 16 PRESSURE RELEASE BUTTON

1

6000378 17 OPERATING PUSH-BUTTON

1

6040427 18 STRAP ANCHOR RING

1

8502001 19

1

6800040 20 RESERVOIR CAP

1

6720075 21 OIL RESERVOIR

1

6800088 22 PLASTIC CAP

1

6620250 23 PLASTIC CAP

1

6000310 24 MOTOR

1

6232243 25 (TG 0443) LABEL

1

6232421 26 (TA 02964) TOOL LABEL

1

6170143 27

1

6232006 28

14,4V - 3,0Ah - Ni-MH BATTERY

PLASTIC CAP
(TG0356) WARNING LABEL

1
1
1
1
1
1
1
1
1
1
1
1
2
1

TA02966 E page 4 of 8

18

19

20

21

24

25

26

28

17

FIGURE 4

16

15

01

27

14

02

03

09

23 27

08

07

A

1.65”

22

06

A

05

04

12

11

13

A-A

10

TA02966 E page 5 of 8

6.0 PARTS LIST for Older Models

See Figure 5 for complete tool assembly.

DESCRIPTIONCode Nº Item Qty

6000354 01 WRIST STRAP 1
6900022 02 M3X8 SCREW 1
6100038 03 KEY 1
6370237 04 "C" HEAD COMPLETE 1
6620440 05 DIE HEAD RETAINING PIN 1
6340540 06 M10X8 GRUB SCREW 1
6522006 07 SPRING 1
6760160 08 Ø 3X28 ELASTIC PIN 1
6620245 09 DIE HEAD RELEASE PIN 1
6620320 10 DIE RAM RETAINER PIN 1
6760040 11 Ø 3X8 ELASTIC PIN 1
6620445 12 DIE RAM RELEASE PIN 1
6522006 13 SPRING 1
6620318 14 RAM 1

The warranty is void if parts used are not original Thomas & Betts parts.

When ordering spare parts always specify the following:

− Code Number of Item

− Name of Item

− Type of Tool

− Tool Serial Number

6040427 15 STRAP ANCHOR RING 1
6000236 16 PRESSURE RELEASE BUTTON 1
6000378 17 OPERATING PUSH-BUTTON 1
6040427 18 STRAP ANCHOR RING 1
8502001 19 14,4V - 3,0Ah - Ni-MH BATTERY 1
6800040 20 RESERVOIR CAP 1
6720075 21 OIL RESERVOIR 1
6000310 24 MOTOR 1
6232243 25 (TG. 0443) LABEL 1

- 26 TA02964 TOOL LABEL 1
6232006 28 (TG. 0356) WARNING LABEL 1

DESCRIPTIONCode Nº Item Qty

NOTES:

TA02966 E page 6 of 8

18

19

20

21

24

26

28

17

A-A

FIGURE 5

16

15

12 14

10 1311

09

08

A

07

(*)

A

1.65 "

42 mm

06

05

04

03

25

02

01

TA02966 E page 7 of 8

In case of a breakdown, contact the Thomas & Betts Tool Service Center at 1-800-284-TOOL (8665).

WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to
determine the suitability of this product for its intended use. Thomas & Betts manufactures its goods and tools in a manner
to be free of defects. Should any defect occur in its goods within two (2) years (or tools within time stated on warranty card) of
date of purchase, Thomas & Betts, upon prompt notication, will at its option, exchange or repair the goods or tools or refund
the purchase price. Proof of purchase required.

Limitations and Exclusions: THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS AND EXPRESSED

AND IMPLIED WARRANTIES (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR USE), AND UNDER NO CIRCUMSTANCES SHALL THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES OF ANY KIND.

Thomas & Betts Corporation

Memphis, Tennessee

Website: www.TNB.com

© 2012 Thomas & Betts Corporation. All Rights Reserved.

TA02966 E page 8 of 8