Page 1
Adhesive Insulating Pads for
GENERAL INFORMATION :
• Voltage Rating Up to 600 Volts
• Adheres to Metals, Rubber and Synthetic
Materials
• Seals Against Moisture
•
•
Workable From 14˚ F to 120° F ( -10° C to 49° C )
Maximum Operating Temperature 176° F ( 80° C )
• No Installing Tools Required
• UL Listed - File Number E9809
INSTALLING INSTRUCTIONS :
1. Do not apply to energized connectors
or wires.
2. Surfaces Should be Dry and Clean.
3. Select from Attached Table Proper Size
Pad to Cover Connector.
4. Peel White Backing From Adhesive Pad.
5. Select Proper Method of Taping from
the Following Illustrated Methods.
Connectors
COMPRESSION LUG
WARNING
RISK OF SHOCK, DISCONNECT
POWER BEFORE INSTALLATION.
PRESS PAD ONTO
CONNECTOR AS
SHOWN.
WRAP PAD TIGHTLY
AROUND JOINT PRESSING
AND FORMING AROUND
CONNECTOR AND CABLE
CONTOUR FOR BEST
MOISTURE SEAL.
Figure 1
COMPRESSION TWO-WAY CONNECTOR
CENTER PAD AS
SHOWN THEN PRESS
LEADING EDGE OF
PAD ONTO CONNECTOR
AND CABLE.
WRAP PAD TIGHTLY
AROUND CONNECTOR
AND CABLE. FORM
AROUND JOINT WITH
HAND PRESSURE FOR
BEST MOISTURE SEAL.
Figure 2
TAPE SEALANT
(CAT. NO. HSTS25)
INSERT TAPE
SEALANT AS
SHOWN FOR BEST
MOISTURE SEALING
BETWEEN CABLES.
TAPE SEALANT
Figure 3
COMPRESSION
“H” TAPS
“C” TAPS
CABLE JOINTS
CENTER PAD AS
REQUIRED, THEN
PRESS LEADING EDGE
ONTO CONNECTOR
AND CABLE.
WRAP PAD TIGHTLY
AROUND CONNECTOR AND CABLE. FORM
AROUND ASSEMBLY
WITH HAND PRESSURE
FOR BEST MOISTURE
SEAL. USE TAPE
SEALANT BETWEEN
CABLES FOR
MAXIMUM SEALING.
Figure 4
TA04162 A page 1 of 2
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Adhesive
Insulator
Cat. Nos.
AC 5 x 3
Size
Key
# 2
AC 5 x 7
Size
Key
# 4
54104
54105
54106
54107
54108
54109
54110
54111
54112
54130
54131
54132
54134
54135
54136
54138
54139
54140
54142
54143
54145
54147
54148
54150
54113
54114
54115
54116
54118
54120
54122
54123
54124
54126
54128
54129
Compression Lug
54152
54204
54153
54205
54155
54206
54157
54207
54158
54208
54160
54209
54162
54210
54163
54211
54165
54212
54167
54255
54168
54260
54170
54265
54161
54185
54162
54187
54163
54213
54165
54214
54166
54215
54172
54216
54173
54218
54174
54222
54178
54223
54179
54224
54181
54226
54183
54228
Cat. Nos.
54270
54850
54852
54854
54856
54858
54860
54862
54864
54866
54905
54906
54275
54280
54282
54286
54291
54295
54868
54870
54872
54874
54876
54878
54909
54910
54930
54942
54947
54965
54970
60096
60097
60099
60101
60102
54880
54882
54913
54914
54915
54916
54918
54920
54920
54923
54928
54989
60103
60104
60106
60107
60108
60109
60112
60113
60114
60116
60117
60118
60152
60153
60154
60156
60157
60159
60160
60162
60163
60165
60166
60168
60120
60122
60123
60124
60126
60128
60129
60130
60132
60134
60135
60136
60169
60171
60172
60174
60176
60178
60180
60254
60256
60260
60262
60265
60138
60140
60141
60142
60144
60147
60148
60150
60151
60230
60236
60238
60267
60268
60269
60271
60273
60274
60275
60276
60277
60278
60280
60242
60244
60248
60250
Compression
Two-Way
Connector
Cat. Nos.
54504
54505
54506
54507
54508
54509
54510
54511
54804
54805
54806
54807
54509
54510
54511
54512
54513
54514
54515
54516
54518
54809
54810
54811
54812
54813
54814
54815
54816
54817
60522
60530
60536
60542
60548
60554
60560
60565
54808
60500
60507
60511
60512
60516
60905
60910
60915
60920
60925
60568
60571
60930
60935
60940
60945
60950
60955
60960
60965
60970
“H” Tap
Cat. Nos.
63105
63110
63115
63120
63125
“C” Tap
Cat. Nos.
54710
54715
54720
54725
54730
54735
54740
54745
54750
54755
54760
54765
54770
54775
54780
Compression
Cable Joint
Cat. Nos.
54610
54615
54620
54625
54630
54635
54640
54645
54650
AC 85 x 75
Size Key
# 6
AC 85 x 105
Size Key
# 8
60184
60284
54520
54522
54523
54524
54526
54528
54820
54823
54828
60574
60576
60578
60580
60584
60975
60980
60985
63130
63135
63140
63145
63150
63155
63160
63165
WIRE RANGE FOR ADHESIVE PADS
Connector Description
Compression Lugs
Compression Two Way Connectors
“H” Taps
“C” Taps
Compression Cable Joints
AC 5 x 3
# 12 AWG to 4/0
# 12 AWG to # 2
# 8 to # 2
# 10 to 3/0
# 12 to # 4
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine
the suitability of this product for the user’s intended application. Thomas & Betts warrants that this product will be free from
defects in materials and workmanship for a period of one (1) year following the date of purchase. Upon prompt notification of
any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price.
Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
T & B Adhesive Insulator Cat. Nos.
AC 5 x 7
250 MCM to 800 MCM
# 1 to 500 MCM
# 6 to 2/0
# 1 to 500 MCM
(3) # 4 to (2) (1/0)
AC 85 x 75
1000MCM
600 to 1000 MCM
# 6 to 4/0
AC 85 x 105
# 2 to 600 MCM
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN
LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY
FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT,
AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
Thomas & Betts Corporation
Memphis, Tennessee
© 2008 Thomas Betts. All Rights Reserved
Website: www.tnb.com
TA04162 A page 2 of 2
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