Thomas & Betts 68R-CST-BLK Installation Manual

Page 1
INSTALLATION INSTRUCTIONS
68R SERIES RECESSED SERVICE FLOOR BOX COVERS
COMMERCIAL APPLICATION
Catalog Numbers
IMPORTANT:
Non-Metallic & Metallic Box Confi gurations. Operating instructions on page 5 are common to both confi gurations.
Read all instructions before installing. This instruction sheet contains installation instructions for
WARNING
ELECTRICAL HAZARDS, BE SURE POWER IS OFF!
NOTE: Follow National and Local Electrical Codes
when installing box and cover to  oor.
TABLE OF CONTENTS
DESCRIPTIONS PAGE
Nonmetallic Round Floor Box
Contents and Features........................................ 2
Conduit Sizes....................................................... 2
Concrete Application........................................... 2
Data Cables......................................................... 2
Divider Assembly................................................. 2
Divider Height Adjustment.................................. 3
Receptacle Installation........................................ 3
Bottom Device Plate Installation........................ 3
Data Plate Installation......................................... 3
Data Cable Routing............................................. 4
Floor Preparation................................................. 4
Ring Installation (Brass & Alum. Only)................ 4
Box and Cover Floor Installation........................ 4
Applying Anchor Screws..................................... 4
Metallic Floor Box
Contents and Features....................................... 5
Box Assembly...................................................... 5
Bottom Device Plate Installation........................ 5
Data Plate Installation......................................... 5
Sub-Floor Cut...................................................... 6
Finished Floor Cut............................................... 6
Ring Installation (Brass & Alum. Only)................ 6
Box and Cover Floor Installation........................ 6
Applying Anchor Screws..................................... 6
Operating Instructions
68R Round Recessed Floor Box......................... 7
TA03866 D page 1 of 8
Page 2
CONTENTS AND FEATURES:
STEP 1 Concrete Application
Non-Metallic Round Floor Box
FIGURE 1
Data Plate for 2
Blank Data Plate (included)
Screw
Data Jacks (Not included)
Duplex or GFCI Receptacle (Not included)
Voltage Divider
Keystone Jacks
Screws supplied with Receptacle
Bottom Device Plate
Screw
Duplex Cover
(2) Nuts
Round Recessed Floor Box Unit
68P-EXT 6” Extension for pour depths over 6” (Optional, Sold Separately)
CAUTION
LEVEL TOP OF BOX WITH SCREED LINE OF THE
CONCRETE - 6” MINIMUM DEPTH. INSIDE WALL
OF BOX MUST BE PERPENDICULAR TO TOP
SURFACE OF CONCRETE FLOOR DURING POUR.
Top of Concrete  oor and 68P Box
6” Minimum Pour Depth at Box Location
STEP 2 Data Cables
Data Cables
Concrete Cap (Instal before poor)
“Through” Data Cable
68P-EXT-DIV Voltage Divider Extension (Optional, Sold Separately)
FIGURE 2 Conduit Sizes
TOP VIEW OF
1”
68P Box
3/4”
3/4”
68P Non-metallic Round Floor Box (Sold Separately)
3/4”
3/4”
STEP 3 Divider Assembly
Assemble Divider
(Do Not Glue)
68P-EXT-DIV
(Optional, Sold Separately)
Divider
Assembly
1” Conduit
3/4” Conduit
TA03866 D page 2 of 8
1”
Page 3
STEP 4 Divider Height Adjustment STEP 6 Bottom Device Plate Installation
Top of concrete  oor and 68P box (or 68P-EXT extension not shown)
0”-1”
Top of  nished  oor
Use a Utility Knife to
score a long groove
on side of divider
or divider extension
(not shown). Bend
back and forth to
remove cut portion.
Mark cutting line
3-3/8”
Round Recessed Floor Box Unit
Slot
2
1
Ta b
1. Bring bottom of Floor Box Unit through Tab
windows of Bottom Device Plate.
2. Slide Tabs back through the Slots of Floor Box
Unit in the direction shown by the arrows.
3. Complete the installation using the Screw
provided. Tighten Screw with a snug  t (do not over-tighten).
3
#6 x 3/8 Screw
STEP 5 Receptacle Installation
Duplex or GFCI receptacle (not included)
Terminate Electrical Wire Connections
Bottom Device Plate
Duplex Cover Plate (for Duplex receptacle only)
(2) Nuts (included)
STEP 7 Data Plate Installation
NOTE: Install Data Plate when data jacks are required or Blank Data Cover Plate when data jacks are not required. Do not leave data cavity exposed after completing fi nal installation. Tighten Screw with a snug  t (do not over-tighten).
#6 x 3/8 Screw
TA03866 D page 3 of 8
Page 4
STEP 8 Data Cable Routing
STEP 10 Box and Cover Installation
TOP VIEW
SIDE VIEW
STEP 9 Floor Preparation
Data Cable on one side of Divider only
Data Cable on one side of Divider only
NOTE:
For 68R-CST-BRS and 68R-CST-ALM, refer to Figure 3.
Concrete, Wood or Tile
For concrete, wood or tiled  nished  oors, apply a continuous bead of caulk or sealant to top of  nished  oor just outside of opening at the edge.
OR
Top of Sub- oor
Carpet
For carpet  oors, cut a 5-1/4” diameter hole in the carpet allowing a 1/4” visible edge. Apply a generous amount of caulk or sealant to the exposed surface of the sub­ oor and extending slightly over the edge of the hole.
For Wood or Tile
4-3/4” Hole for
Wood or Tile
Inside of 68P Box
FIGURE 3 Ring Installation
STEP A Align  ange with alignment tabs of  oor box and place as shown.
Alignment Tabs (2)
Floor Box
Ring
Slots
STEP B concrete slab, see Step 10.
Ring Assembled
After mounting ring, place continuous seal at joint between  ange and  oor box to block water entry.
For Carpet
5-1/4” Hole for
Carpet
(Brass and Aluminum ONLY!)
For installing box in
STEP 11 Applying Anchor screws
(2) Screws
#8 x 3/4” (included)
Tighten Screws with a snug  t (do not over-tighten).
See page 7 for Operating Instructions
TA03866 D page 4 of 8
Page 5
CONTENTS AND FEATURES:
STEP 2 Bottom Device Plate Installation
Metallic Floor Box
FIGURE 1
Blank Data Plate (included)
Screw
Data Jacks (Not included)
(2) Mounting Screws for Switch Box
(2) Nuts
Voltage Divider
NOTE:
These items are not re­quired for this installation.
Round Recessed Floor Box Unit
Data Plate for 2 Keystone Jacks
Screws supplied with Receptacle
Bottom Device Plate
Screw
Duplex Cover
Duplex or GFCI Receptacle (Not included)
Use an appropriate 3” x 2” Steel City® or Iberville® UL-listed (for U.S. installation) or CSA certi ed (for Canadian installation) Metallic Switch Box with mounting base (Sold Separately)
Round Recessed Floor Box Unit
Slot
2
1
Ta b
1. Bring bottom of Floor Box Unit through Tab
windows of Bottom Device Plate.
2. Slide Tabs back through the Slots of Floor Box
Unit in the direction shown by the arrows.
3. Complete the installation using the Screw
provided. Tighten Screw with a snug  t (do not over-tighten).
STEP 3 Data Plate Installation
3
#6 x 3/8 Screw
STEP 1
Box Assembly
NOTE:
For conduit or MC
cable applications, use
appropriate fi ttings
(not supplied).
For NM sheathed cable,
use strain-relief fi ttings
(not supplied).
Use an appropriate
3” x 2” Steel City® or
Iberville® UL-listed
(for U.S. installation)
or CSA certi ed (for
Canadian installation)
Metallic Switch Box with
mounting base
(2) Mounting Screws
for Switch Box
NOTE: Install Data Plate when data jacks are required or Blank Data Cover Plate when data jacks are not required. Do not leave data cavity exposed after completing fi nal installation. Tighten Screw with a snug  t (do not over-tighten).
#6 x 3/8 Screw
TA03866 D page 5 of 8
Page 6
STEP 4 Sub-Floor Cut
STEP 6 Box and Cover Installation
4-3/4” Dia. Hole
in Sub-Floor
STEP 5 Finished Floor Cut
For WOOD or TILE For CARPET
Trim Wood or Tile
to 4-3/4” Dia.
FIGURE 4 Ring Installation
STEP A Align  ange with alignment tabs of  oor box and place as shown.
Alignment Tabs (2)
Slots
Floor Box
Ring
After mounting ring, place continuous seal at joint between  ange and  oor box to block water entry.
Trim Carpet to
5-1/4” Dia.
(Brass and Aluminum ONLY!)
STEP B concrete slab, see Step 6.
Ring Assembled
For installing box in
NOTE:
For 68R-CST-BRS and 68R-CST-ALM, refer to Figure 4.
OR
For Wood or Tile
For wood or tiled  nished  oors, apply a continuous bead of caulk or sealant to top of  nished  oor just outside of opening at the edge.
For Carpet
For carpet  oors, cut a 5-1/4” diameter hole in the carpet allowing a 1/4” visible edge. Apply a generous amount of caulk or sealant to the exposed surface of the sub- oor and extending slightly over the edge of the hole.
STEP 7 Applying Anchor screws
Top of Sub- oor
TA03866 D page 6 of 8
(2) Screws
#8 x 3/4” (included)
Tighten Screws with a snug  t (do not over-tighten).
See page 7 for Operating Instructions
Page 7
68R ROUND RECESSED FLOOR BOX
OPERATING INSTRUCTIONS
STEP 1 Lift Cover
STEP 2 Twi st
NOTES:
STEP 3 Twi st
TA03866 D page 7 of 8
Page 8
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suit­ability of this product for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for a period of two (2) years following the date of purchase. Upon prompt noti cation of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modi cation of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF
ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANT­ABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Thomas & Betts Corporation
Memphis, Tennessee
www.tnb.com
TA03866 D page 8 of 8© 2008 Thomas & Betts. All Rights Reserved.
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