Thomas & Betts 68-PAR Installation Manual

Page 1
Nonmetallic Carpet Plate Installation Instructions
G
(May be used on carpet, wood or tile floors)
1) Cut carpet, wood or tile to inside diameter of floor box.
2) DISCARD METAL CLIPS AND 1/8" CORK ON 68-PAR.
3) Attach carpet plate to adjusting ring by inserting locking tabs of the carpet plate into the slots on the adjusting ring and turning clockwise until both snap together. IMPORTANT: make certain oval hole in cover lines up with receptacle mounting holes on the P-68-SRC and P-68-DRC. NOTE: do not apply PVC cement when attaching the carpet plate to the adjusting ring.
4) Apply PVC cement to the outside edge of the plastic adjusting ring and to the top inside edge of the floor box. Press the adjusting ring into the floor box, rotating the ring back and forth 1/4 turn
One Piece Carpet Plate Installation Instructions
H
until the carpet flange stops against the
carpet, wood or tile floor. NOTE: on wood or tile floors, apply caulk or sealant to the underside of carpet flange to block water entry.
5) Install the receptacle, receptacle face plate, oval gasket and cover using the screws provided with the receptacle and the carpet plate. IMPORTANT: Follow all national and local electrical codes when installing receptacles.
CATALOG NUMBER APPLICATION CHART
NONMETALLIC
CARPET
PLATES
P-68-SRC-XX
*
P-68-FSC-XXX
*
P-68-DRC-XXX
*
NOTE: "-XXX" Denotes color. Specify GRY (Gray),
*
BRN (Brown) BGE (Beige) when ordering.
ADJUSTING
RING
REQUIRED
68-PAR
PAR T S
METAL
LEVELING
CLIPS
NOT
REQUIRED
CORK
GASKET
NOT
REQUIRED
(May be used on carpet, wood or tile floors)
IMPORTANT: On Installation D, all electrical connections and data or power cable must be run or installed before carpet plate is sealed to wood or tile floors.
1) Cut carpet, wood or tile to inside diameter of floor box.
DISCARD METAL CLIPS. FOR THE
2) 60-CACP-GFCI, DISCARD THE CORK GASKET AND USE THE 68P-FL TRIM RING. THE P60-CACP AND P60-3/4-2-CACP WILL WORK WITH EITHER THE CORK GASKET OR THE 68P-FL TRIM RING.
3) IMPORTANT: Install receptacle to the 68-PAR per national and local electrical codes.
4) Attach carpet plate to the 68-PAR using the cork gasket or 68P-FL as shown in Catalog Number Chart and assembly note 2. Make certain to use the gasket and gasket seating plate furnished with the carpet plate.
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the user's intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for a period of two (2) years following the date of purchase. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL
OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
© 2008 Thomas & Betts. All Rights Reserved.
Thomas & Betts Corporation • Memphis, Tennessee • Website: www.tnb.com
Use (3) #8-32 +1" screws furnished with
carpet plate.
5) Apply PVC cement to the outside edge of the plastic adjusting ring and to the top inside edge of the floor box. Press the adjusting ring into the floor box, rotating the ring back and forth 1/4 turn until the carpet flange stops against the carpet, wood or tile floor. NOTE: On wood or tile floors, apply caulk or sealant to the underside of the carpet flange to block water entry.
CATALOG NUMBER APPLICATION CHART
METALLIC
*
CARPET
PLATES
P60-CACP
P60-CACP-AL
P60-3/4-2-CACP
P60-CACP-GFCI
**
Carpet Plates and Metallic Trim Rings are furnished in brass
*
unless ordered as aluminum by adding the suffix -AL to the catalog number; e.g. P60-CACP-AL.
Requires 68P-FL to attach to floor box.
*
ADJUSTING
REQUIRED
RING
68-PAR PAR T S
METAL
LEVELING
CLIPS
REQUIRED REQUIRED
NOT
REQUIRED
REQUIRED
NOT REQUIRED
TA01396 F Page 4 of 4
CORK
GASKET
*
METALLIC
TRIM RING
NOT REQUIRED
REQUIRED REQUIRED REQUIRED
68P-FL
68-P Nonmetallic Floor Box,
Cover and Carpet Plate
Installation Guide
TABLE OF CONTENTS
A. Warnings, Important Notes,
and Parts Lists
B. Figures C. 68-P Floor Box Installation D. 68-P Floor Box, Preparation
for Covers
E. Flush Tile Cover Installation F. Two Piece Carpet Plate
Installation
Warnings, Important Notes and Parts Lists
A
WARNING
BE SURE POWER IS OFF
IMPORTANT NOTES:
1) Read all instructions before installing box, carpet plate, trim ring or cover.
2) Except for installation H, It is recommended that all electrical device connections and power or data cable runs be made after trim ring or carpet plate is installed and sealed.
3) Connect electrical devices per national and local electrical codes.
4) Top of floor box must be flush to concrete floor surface to install cover.
5) Caution: prior to cementing, verify pvc cement is not beyond expiration date.
REQUIRED PARTS:
The 68-PAR adjusting ring, 68P-FL trim ring, carpet plates and covers must be ordered separately. (See Catalog Number Application Charts in sections E, F, G and H).
68-P 68P-EXT (Optional)
G. Nonmetallic Carpet Plate Installation H. One Piece Carpet Plate Installation
68-P FLOOR BOX PARTS LIST:
(QTY. 1) Box Body (QTY. 4) 3/4" - 1/2" Conduit Adapters (QTY. 2) 1" - 3/4" Conduit Adapters (QTY. 1) Expandable Plastic Concrete
68-PAR ADJUSTING RING PARTS LIST (not included):
(QTY. 1) Plastic Adjusting Ring (QTY. 4) Metal Leveling Clips (QTY. 1) 1/8" Thick Cork Gasket
68P-FL TRIM RING PARTS LIST (not included):
(QTY. 1) Metallic Trim Ring (QTY. 2) #8-32 x 1/2" Screws (used only
68P-EXT 6” EXTENTION PARTS LIST (not included):
(QTY. 2) 6” Extension Halves
Cap for Box. SEE FIGURE B.1
SEE FIGURE B.2
for GFCI cover or carpet plate) SEE FIGURE B.3
TA01396 F Page 1 of 4
Page 2
Figures
B
68-P Floor Box
Plastic Cap
68-P Floor Box
3/4"-1/2" Conduit Adapters
1" - 3/4" Conduit Adapters
Figure B.1
68-P Floor Box Preparations
Cut top of
Floor Box off 1/8" below finished floor
Finished
1/8"
Concrete
Floor Box
Floor
68-PAR Adjusting Ring
Cork Gasket
Adjusting Ring
68P-EXT Extension
Snap halves together and cement to top of 68P Box
(Optional)
Figure B.4
C
68-P Floor Box Installation Instructions
Clip (installed)
Metal Leveling Clip
Figure B.2
Figure B.5
68P-FL Trim Ring
GFCI Cover or Carpet Plate Only
Metal
Leveling
68P-EXT Floor Box Preparations
(Optional)
1/2" Long Screws Required for
Metallic
Trim Ring
Figure B.3
Cut top of Floor Box
or Extension off 1/8" below finished floor
Figure B.6
For P60 and P68 Flush Covers:
1) Level and fasten the box to the form or set on level surface. For pour depths greater that 6 inches, but not exceeding 17 inches, use the 68P-EXT extension. Snap both halves together and cement to the top of 68-P box with minimum of one inch height above finished concrete.
2) Make conduit connections into box outlets. Option: If required, select the appropriate conduit
plug, cut the plug for clear wire access and cement into place in the box hub. Then connect the conduit by
and forth 1/4 turn until the leveling clips contact the floor surface.
unused box hubs by cementing blank conduit plugs into place using the same 1/4 turn method.
rotating the ring back
Seal
When using the 68P floor box with 68R recessed covers, a
CAUTION
minimum 6” concrete depth is required. Level the top of the box
with the screed line of the concrete, and ensure that the inside wall of
the box is perpendicular to the top surface of the concrete.
3) Insert the plastic cap into the top of the box or extension prior to concrete pour to prevent the ingress of the concrete.
Top of Concrete and 68-P Box
Concrete Cap (Install before pour)
(Do not use PVC cement).
For Recessed 68R Covers:
1) Install box in concrete as shown (in Figure C.1), leveling the top of the box with the screed line of the concrete.
2) Refer to 68R Cover Installation
Conduit
Instructions for assembly details.
TA01396 F Page 2 of 4
Figure C.1
6” Minimum Pour Depth
68-P Floor Box Preparation to accept Cover or Carpet Plate
D
1)
Cut the top surface of the floor box or extension 1/8" inch below finished floor height (see Figure B.4 or B.6). Finished floor height is the top surface of the carpet, wood or tile floor.
IMPORTANT: On Installation D, all electrical connections and data or power cable must be run or installed before carpet plate is sealed to wood or tile floors.
Flush Tile Cover Installation Instructions
E
1) Attach (4) metal leveling clips to the underside of the adjusting ring as shown in Figure B.2.
2) DISCARD 1/8" CORK GASKET ON 68-PAR.
3) Apply PVC cement to the outside edge of the plastic adjusting ring and to the top inside edge of the floor box or extension. Press the adjusting ring into the floor box or extension,
using the 1/4 turn cementing method mentioned in step C, instruction number 2.
4) Attach the desired P60 series cover assembly and 68P-FL trim ring to the 68-PAR using the (3) #8-32 x 1" screws furnished with the cover. IMPORTANT: Make certain to include the cover gasket and seating plate furnished with cover.
Two Piece Carpet Plate Installation Instructions
F
5) Trim tile to the outside of 68P-FL trim ring. NOTE: Caulk or seal all gaps and cracks around the trim ring and floor surface to block water entry.
6) To make electrical connections, remove the cover by unscrewing the (3) #8 x 1" screws.
CATALOG NUMBER APPLICATION CHART
RING
68-PAR PARTS
METAL
LEVELING
CLIPS
NOT
REQUIRED
CORK
GASKET
NOT
REQUIRED
P60 COVERS
*
METALLIC
4" DIA.
COVERS
P60-1/2 P60-3/4
P60-1
P60-1-1/4
P60-2 P60-2-5/8 P60-1/2-2 P60-3/4-2
P60-DU P60-DR P60-DS
P60-GFCI
Cover and metallic trim rings are furnished in brass unless
*
ordered as aluminum by adding the suffix -AL to catalog number; e.g. P60-DS-AL or 6-8P-FL-AL.
ADJUSTING
REQUIRED
(May be used on carpet, wood or tile floors)
1) Cut carpet, wood or tile to inside diameter of floor box.
2) DISCARD METAL CLIPS AND 1/8" CORK ON 68-PAR.
3) Attach the desired P60 series cover assembly and P60-CP carpet flange to the 68-PAR using the (3) #8-32 x 1" screws furnished with the P60 cover. IMPORTANT: make certain to include the cover gasket and seating plate furnished with cover.
NOTE: on wood or tile floors, apply
caulk or sealant to the underside of the carpet flange to block water entry.
4) Apply PVC cement to the outside edge of the nonmetallic adjusting ring and to the top inside edge of the floor box or extension. Press the adjusting ring into the floor box or extension, rotating the ring back and forth 1/4 turn until the
5) To make electrical connections, remove the cover by unscrewing the (3) #8 x 1" screws.
CATALOG NUMBER APPLICATION CHART
RING
68-PAR PAR T S
METAL
LEVELING
CLIPS
NOT
REQUIRED
CORK
GASKET
NOT
REQUIRED
P60 COVERS
*
METALLIC
4" DIA.
COVERS
P68-SRC P68-FSC
P60-1
P60-1-1/4
P60-2 P60-2-5/8 P60-1/2-2 P60-3/4-2
P60-DU P60-DR P60-DS
Cover and metallic carpet flanges are furnished in brass unless
*
ordered as aluminum by adding the suffix -AL to the catalog number; e.g. P60-DS-AL or P60-CP-AL.
ADJUSTING
REQUIRED
carpet flange stops against the carpet, wood or tile floor.
TA01396 F Page 3 of 4
68P-FL
*
METALLIC
TRIM RING
REQUIRED
60-CP
*
METALLIC
CARPET FLANGE
REQUIRED
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