Thomas & Betts 68-HP-FMK Installation Manual

Page 1
68-HP-FMK
FLUSH MOUNTING KIT
Installation Instructions
IMPORTANT: Read all instructions before installing oor box, carpet plate or mounting kit.
WARNING
RISK OF SHOCK, DISCONNECT
POWER BEFORE INSTALLATION.
Catalog Number
68-HP 68-HP-C1
68-HP-FMK and 68-HP-FC-XXX
SOLD SEPARATELY
68-HP-FC-XXX Cover
1.0 Floor Box Activation and Floor Preparation
2.0 Flush Mounting Kit Installation
3.0 Cover Installation
4.0 Removal of Cover and FMK Ring (Only when necessary)
5.0 68-HP Optional Available Parts
Floor Box should be installed by a qualied
electrician in accordance with national and local
Table of Contents
(4) Cover Screws
Devices not included
CAUTION
electrical codes.
IMPORTANT: GFCI devices and round twistlock devices can be used only in the center gang. All other standard duplex or decora style power or data devices can be used in any gang.
SOLD SEPARATELY
Series Floor Box
FIGURE 1
68-HP-FC-FMK
Flush Mounting
Mounting Kit
68-HP
68-HP
68-HP-C1
THE FOLLOWING PARTS ARE REQUIRED FOR COMPLETE INSTALLATION:
• 68-HP Series Floor Box
• 68-HP-FC-FMK Flush Mounting Kit
• 68-HP-FC-XXX Cove
r
TA04582 B Page 1 of 4
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1.0
Floor Box Activation & Floor Preparation
1.1 Floor box must already be set in concrete according to instructions furnished with oor box.
1.2 Remove temporary cover from 68-HP or 68-HP-CI oor box. Cut top of box ush with concrete oor.
CAUTION
Box must be cut square and parallel with
concrete oor surface (see Figure 2).
1.3 Install oor covering and trim hole around oor box opening to 7” diameter (see Figure 3).
1.4 Measure depth of oor box from nished oor to bottom of the box and cut voltage divider so that when it is inserted in the oor box, the top of the divider is 2-1/2” ±1/8” below the nished oor surface (see Figures 4 and 5).
1.5 Place the voltage divider in box. The ribbed side of the divider must face the power side. The letters “HP” will be visible in bottom of the box when divider is in c
orrect orientation (see Figures 5 and
6).
Finished Floor Concrete
Power Side Data Side
Ribbed side of Voltage Divider must face Power Side of box
Voltage Divider
Bottom of Floor Box
2-1/2”
FIGURE 4
±1/8”
Measure depth of box from
nished oor (see Step 1.4)
FIGURE 2
Temporary Box Cover
FIGURE 5
Power
Side
Voltage
Divider
Voltage Divider
Keep this side
CUT
For cut height,
See Step 1.4
Data Side
TA04582 B Page 2 of 4
Trim hole in Floor Covering to 7” diameter centered around opening
When Divider is installed “HP”
FIGURE 6FIGURE 3
must be visible at bottom of box.
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2.0 Flush Mounting Kit Installation
2.1 IMPORTANT: Before removing knock-outs, please note that GFCI and round twistlock devices can only be used in the center gang.
2.2 Ring bottom has a power data knock-out in each gang. Determine if the center or side gangs will be used for power or data. Trim power or data knock-out panels from ring bottom as required for YOUR installation. THE THREE GANGS CAN BE CONFIGURED FOR ANY COMBINATION OF POWER AND/OR COMMUNICATIONS. In the Example Installation below, 2-power knock-outs and 1-data knock-out have been removed (see Figures 7 though 10 ).
2.3 A wire slot is provided in one of the side gang power knock­outs for the cover ground wire path. If this knock-out is removed, the ground wire can pass through opening (see Figures 7 and 8).
2.4 Align tab on mounting ring with notch in bottom and assemble ring bottom to ring using (2) screws furnished (see Figure 8).
2.5 Select power and data devices to be installed and remove all side mounting ears on devices. When required, trim data mounting straps to 3/4” wide (see Figure 9).
2.6 Verify voltage divider is in oor box. Voltage divider must be cut to correct height, see step 1.4. Ribbed side of voltage divider must face power side of interior of oor box (see Figures 4 and 10).
2.7 Pull power (electrical) conductors and ground wires up through power side of oor box and through power knock-outs in FMK ring. Install power devices and make connections to power devices according to local and national electrical codes. Power wires not used for devices can pass through box (see Figure 10). IMPORTANT: Do not lower FMK ring into oor box until cover is secure to ring.
2.8 Connect FMK ring ground wire to an electrical ground wire from box according to local and national electrical codes (see Figure 10).
2.9 Pull data cable up through data side of oor box (smooth side of voltage divider) and through data knock-outs in FMK ring. Make connections to data devices and mount to ring. Data cable not used for devices can pass through box (see Figure
10). IMPORTANT: Do not lower FMK ring into oor box until cover is secure to ring (see 3.0).
Example Installation
Wire slot provided for ground wire (see Step 2.3)
Example Installation
Align Tab and Notch
Ring Bottom
Screw
FIGURE 8
Example Installation
Duplex
GFCI can be used only in center gang see step 2.1
FIGURE 9
Example Installation
Device screws
Duplex
Power
Ground
Data through box
SIDE
GANG
Mounting Ring
FMK Ring
shown
assembled
Ground Wire passes through wire-slot when knock-out is not removed (see Step 2.3)
CENTER
GANG
SIDE
GANG
Data
See Step
2.5
3
4
/
GFCI
Data Device
IMPORTANT:
Do not lower FMK ring into oor box until cover is installed to ring
Data
SIDE
GANG
CENTER
GANG
SIDE
GANG
The FMK ring bottom used in this figure is configured for 2-power gangs and 1-data gang. Remove one knock-out from each gang depending on service.
FIGURE 7
Trim each knock-out panel with utility knife
Power through box
FIGURE 10
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3.0 Cover Installation
3.1 Place duplex inserts over any duplex devices (See Figure 11).
3.2 Place decora side and center plates over devices (see Figure 11).
3.3 Use (4) screws furnished and secure cover to 68-HP-FMK mounting ring.
3.4 Applying sealant to oor:
3.4.1 Concrete and Carpet: Concrete and carpet: Apply
moderate amount of sealant or caulk directly to concrete oor fully around box opening. (about 1/8” from outside edge of box). Use enough sealant to block water entry (see Figure 11).
3.4.2 Tile, Wood and Linoleum: Apply moderate amount
of sealant directly on nished oor. Fully surround 7” diameter opening in oor. Use enough sealant to block water entry (see Figure 11).
3.5 Verify guide ribs on FMK ring are aligned with divider and grooves in oor box. Power knock-outs in FMK ring must be positioned over power compartment in box. Lower FMK and cover assembly into oor box opening. Close lid and push cover down fully to seat cover to oor (see Figures 11 and 12). Clean excess sealant around cover edge.
4.0 Removal of Cover and FMK Ring
(ONLY WHEN NECESSARY)
4.1 Remove the cover 68-HP-FC-XXX. Remove the (2) screws holding the retainer clips (see gure 11). The FMK ring can be lifted out of box when the retainer clips are disengaged from the ring.
FIGURE 12
5.0 68-HP Optional Available Parts:
5.1 The 68-HP can be outtted with other power and data plates to meet your oor box requirements. Shown below are some of the plates Thomas & Betts offers. Consult the catalog or website for further details (see Figure 13).
A. 68-HP-DPS-DEC Side Plate Kit (Decora or Duplex)
B. 68-HP-DPC-GFCI Center Plate Kit (GFCI, Decora or Duplex)
C. 68-HP-DPC-R Power Plate (1-9/16” Round)
D. 68-HP-DPS-2MAAP 2-Extron MAAP Plate-Side
E. 68-HP-DI Duplex Insert
F. 68-HP-BI Blank Insert
G. 68-HP-DPC-2MAAP 2-Extron MAAP Plate-Center
H. 68-HP-DPAV-EXT Extron, 3-AAP, 2-MAAP
(2) side decora device plate and (1) center decor device
E
A
plate furnished
Remove (2) screws holding retainer clips to remove FMK Ring from box. (see Step 4.1)
(3) Duplex inserts furnished
H
B
C
F
Align ribs on FMK
Power side
Apply sealant to block water entry (see step 3.4)
Ring with divider and grooves in box (see step 2.0)
Data side
G
D
FIGURE 13FIGURE 11
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the
user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for a period of ninety (90) days following the date of purchase. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER WARRANTIES
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
TA04582 B Page 4 of 4
Thomas & Betts Corporation
Memphis, Tennessee
www.tnb.com
© 2010 Thomas & Betts. All Rights Reserved.
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