Thomas T-617HDN Owner's Manual
Part No. 642485 Rev. H 08/08 ©2006 Gardner Denver Thomas Inc.,
Printed in U.S.A. All Rights Reserved
OWNER’S MANUAL and OPERATING INSTRUCTIONS for
Portable, Perma-Lube™ Heavy Duty
WOB•L PISTON AIR COMPRESSOR
Model T-617HDN
3524 WASHINGTON AVE., SHEBOYGAN, WI 53081 USA 1-800-558-7721 www.thomasairpac.com
WARNING: Read and understand the information in this
owner’s manual before operating air compressor.
TABLE OF CONTENTS
Page #
General Description.......................................................... 1
Application......................................................................... 1
Safety................................................................................. 2
Set-Up................................................................................ 3
Operating Instructions..................................................... 4
Maintenance...................................................................... 6
Spanish Language Instructions....................................... 7
Exploded View & Parts List............................................. 10
French Language Instructions........................................ 15
Compressor Troubleshooting......................................... 21
Limited Warranty.............................................................. 22
1
GENERAL DESCRIPTION
The Airpac model T-617HDN is an electrically powered air compressor
with a thermally protected motor, mounted to a 2 gallon air storage tank.
Tank pressure is regulated by a combination of a pressure switch and a
safety valve. The pressure switch will turn the compressor on when tank
pressure drops below 100 PSIG, and turn the compressor off when tank
pressure reaches 122 PSIG. The safety valve prevents tank pressure
from exceeding 140 PSIG.
SPECIFICATIONS
Voltage .............................................................................................. 115V, 60Hz
Fuse Requirements..................................................................................... 10A
Safety Valve Setting .......................................................... 140 PSIG (965 KPa)
Air Displacement .............................................................. 1.75 CFM (49.5 LPM)
Air Delivery .......................................................................... .90 CFM @ 100 PSI
.............................................................................. (25.48 LPM @ 689.5 KPa)
Amps at Working Pressure ........................................................................ 3.9 A
Automatic Control ................................................................. Starts @ 98 PSIG
...................................................................................................... (675.7 KPa)
.......................................................................................... Stops @ 122 PSIG
...................................................................................................... (841.2 KPa)
Tank Size .............................................................................................. 2 Gal.
Shipping Weight........................................................................................ 32 Ibs.
Cord ................................................................................................. 6 ft. (1.83 M)
Sound Level .............................................................................................. 60 dB
PSI = Pounds Per Square Inch CFM = Cubic Feet Per Minute
KPa = Kilopascals LPM = Liters Per Minute
APPLICATION
Ideal as primary or secondary air source for almost any operation, the
Renegade T-617HDN is particularly suitable for shops, garages, and
factories where repetitive use demands high reliability. The
T-617HDN will operate:
1 Finish Nail Guns
Visit www.thomasairpac.com for more information
SAFETY FIRST
1. The compressor should be located in a dry, clean, and well ventilated
area.
2. Inspect hose, plug, and cord for signs of damage before use. Do not use
if a deciency is found. Contact your nearest service center for replacement
parts. Never operate a damaged unit.
3. Do not tamper with the safety valve. It has been factory set. Any
adjustment of this valve could cause serious injury.
4. This air compressor needs no lubrication. Applying oil to any part could result
in polluted air delivery to the air-handling equipment.
5. Compressed air must never be aimed at anyone because it can cause serious
injury. Keep children away. WEAR EYE PROTECTION.
6. All air compressors generate heat even under normal operating conditions.
To avoid serious burns, never touch the air compressor during or immediately
after operation.
7. When unit is not in use, wrap cord securely and store in dry place. Do not
abuse cord or plug.
8. Before servicing, cleaning, or removal of any part, shut off power and relieve
pressure from tank.
9. This system produces 125 PSI. To avoid rupture and injury, do not operate
this pump with components rated less than 125 PSI working pressure (including
but not limited to spray guns, hose and hose connections without pressure
regulator).
If warranty service or repair is needed contact your nearest
authorized service center. If one does not exist in your area,
contact the factory. Unauthorized repairs or teardown of the
unit will void the factory warranty.
This symbol points out important safety instructions which
if not followed could endanger the personal safety and/or
property of yourself and others. Read and understand the
information in this owner’s manual and the engine owners
manual before operating.
2
SET-UP
Location of Air Compressor
Operate air compressor in a clean, dry and well ventilated area. The air lter
must be kept clear of obstructions which could reduce air ow to the compressor.
The air compressor should be located at least 12” away from walls or other
obstructions that could interfere with the ow of air.
1. Remove the air compressor from the carton and
place it on its side.
2. Install the 4 rubber feet with the screws
included in the accessory kit as shown.
3. Close the tank drain valve.
4. Remove 2 head screws and install handle
with hardware included in accessory kit.
5. Turn on/auto/off lever on the pressure switch
to the “OFF” position.
6. Attach air hose to the compressor manifold.
7. Plug the power cord into a grounded outlet
or approved extension cord. (See Grounding
Instruction section) Turn the on/auto/off lever
on the pressure switch to the “ON” position.
Extension Cords
To avoid voltage drop and power loss to motor, use additional hose instead
of an extension cord. If an extension cord must be used, use only a 3-wire
extension cord equipped with a 3-blade grounding plug and a 3-slot receptacle
that will accept the plug on the compressor. Be sure to use an extension cord
heavy enough to carry the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power and overheating.
Make sure the extension cord is in good condition.
NOTE: Wire size increases as gauge number decreases.
3
MINIMUM GAUGE FOR EXTENSION CORDS
CORD LENGTH 25 FEET 50 FEET 100 FEET 150 FEET
GAUGE 12 12 10 8
tank drain
valve
attach feet
(2) each side
attach air hose
Grounding Instructions
DANGER: Improper grounding can result in electrical shock. In the event of a
short circuit, grounding reduces the risk of shock by providing an escape wire for
the electric current. The air compressor must be grounded. This compressor is
for use on a nominal 120 volt circuit and is equipped with a grounding wire and
appropriate grounding plug that looks like the plug illustrated. The plug must be
used with an outlet that has been installed and grounded in accordance with
all local codes and ordinances. Make sure that the compressor is connected
to an outlet having the same conguration as the plug. No adapter should be
used with this product. Inspect the plug and cord before each use. Do not use
compressor if there are signs of damage.
DANGER: Improper installation of the grounding plug can result in electrical
shock. If repair or replacement of the cord or plug is required, do not connect
the grounding wire to either at blade terminal. The wire with the green (with or
without yellow stripes) insulation is the grounding wire and must be connected to
the grounding pin. Check with a qualied electrician if the grounding instructions
are not completely understood, or if unsure unit is properly grounded. Do not
modify the plug that has been provided. If it does not t the available outlet, the
correct grounded outlet must be installed by a qualied electrician.
OPERATION
Safety Valve
The safety valve is designed to prevent pressure
in the storage tank from exceeding 140 PSIG.
WARNING: Do not tamper with or attempt to eliminate the safety valve.
4
GROUNDED
OUTLET BOX
GROUNDED
OUTLET
GROUNDING PIN
5
Thermal Overload Protector
The compressor motor is equipped with a thermal overload protector. If the motor
should overheat, the overload protector will shut the motor off. If this occurs,
turn the on/off lever to the off position and allow motor to cool for approximately
5 minutes.
NOTE: Tank pressure must be below 100 PSIG for the compressor to start.
Restart the compressor by moving on/off lever to the on position. If compressor
fails to start, check for blown fuses; the compressor may require more time to
cool. If the overload protector shuts down the motor frequently, it could be due
to low voltage.Common signs of low voltage are:
1. Motor does not get up to power or speed.
2. Fuses or circuit breaker activate when starting compressor.
3. Lights dim or remain dim when compressor is started.
4. Other motor operated appliances fail to operate property.
5. Too many motor operated appliances on same circuit.
Pressure Switch
The compressor is operated by an on - auto/off lever on
the side of the pressure switch. By turning the lever to
the “AUTO” position the compressor will start and stop
automatically within the settings of the pressure switch. The
pressure switch is factory adjusted to start the compressor
when the tank pressure drops below 100 PSIG and to
stop when tank pressure reaches 122 PSIG. To stop the
compressor, turn the lever clockwise to the “OFF” position.
(DO NOT STOP THE COMPRESSOR BY REMOVING THE
ELECTRICAL PLUG.) The on/off lever operates a valve which relieves pressure
from the compressor. If the lever is left on when the electric power is interrupted,
the compressor may have difculty in starting under this pressure.
Operating Procedures
1. Make sure on/off lever is in the off position.
WARNING: Before using air tools or accessories, check manufacturer’s
maximum pressure rating. Maximum pressure rating must be above 122
PSIG.
2. Attach air hose and accessory to compressor.
(Remove orange pull plug rst.)
3. Turn on/off lever to the on position and allow tank
pressure to build.
4. When the motor stops, it has reached cutout
pressure and the unit is ready for use.
attach air hose
Lever
NOTE: When using an accessory or air tool, pressure in the storage tank
decreases. When it reaches a certain low level (cut-in pressure) the motor will
automatically restart and raise the pressure in the storage tank.
5. To shut down compressor, simply move on/off lever to the off position.
6. Allow compressor to cool.
7. Drain storage tank (see Storage Tank in Maintenance Section).
MAINTENANCE
Air Filter
Inspect air lter before each use. Clean lter
with soap and water as necessary. Squeeze
excess moisture from lter and allow to dry before
re-installing. If lter becomes clogged or damaged,
replace it.
WARNING: Never clean air lter with a ammable liquid or solvent.
Explosive vapors may accumulate in the air tank and cause an explosion,
resulting in serious injury or death.
CAUTION: Do not operate air compressor without air lter.
Storage Tank
The storage tank should be drained after each use or after every
four hours of operation to prevent condensation build-up and
corrosion inside the tanks. To drain tank, slowly and carefully
open drain tting, tip unit upright and allow water to drain out.
Always drain tank before storing compressor.
DO NOT over tighten drain valve when closing. The drain valve on this tank
seals primarily through the o-ring seal. Over tightening the valve can damage
the o-ring and may cause premature failure. To prevent damage, stop closing
the valve as soon as air can no longer be heard escaping from the valve, or
when nger tight.
NOTE: When draining tank, watch for debris (rust particles). If there appears
to be debris in water, contact your dealer for possible tank replacement. The
appearance of rust inside the tank will compromise its’ ability to hold pressure
and can cause bursting.
WARNING: Do not weld on the air tank of this compressor. Welding
on the air compressor tank can severely impair tank strength and cause
an extremely hazardous condition. Welding on the tank in any manner
will void the warranty. If warranty service or repairs are needed contact
your nearest authorized servicing dealer. If one does not exist contact
the factory. Unauthorized teardown of the unit will void the factory
warranty.
6
tank
drain
Loading...