Thomann Electric Guitar Kit Single Cut Installation manual

Electric Guitar Kit Single Cut

electric guitar kit

user manual

Musikhaus Thomann Thomann GmbH Hans-Thomann-Straße 1 96138 Burgebrach Germany

Telephone: [phone] E-mail: [e-mail] Internet: www.thomann.de

05.01.2021, ID: 115992

Table of contents

Table of contents

1	Safety instructions.................................................................................................................		4
2	Scope of delivery.....................................................................................................................		5
3	Assembly instructions..........................................................................................................		6
	3.1	Painting the body and neck........................................................................................	6
	3.2	Mounting the tuners......................................................................................................	7
	3.3	Mounting the neck of the guitar................................................................................	9
	3.4	Wiring the potentiometers, pickups and switch...............................................	11
	3.5	Mounting the pickguard............................................................................................	19
	3.6	Mounting the tailpiece and bridge........................................................................	21
	3.7	Mounting the potentiometer knobs and strap buttons.................................	22
	3.8	Strings, neck relief and the position of the strings...........................................	24
4	Protecting the environment...........................................................................................		28

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Safety instructions

1 Safety instructions

DANGER!

Danger for children

Ensure that plastic bags, packaging, etc. are properly disposed of and are not in the reach of babies and young children. Choking hazard!

Ensure that children do not detach any small parts (e.g. knobs or the like) from the product. They could swallow the pieces and choke!

Never let children play unattended with the product.

CAUTION!

Danger of cuts on the hands

While assembling and joining individual parts together with screws pay attention to sharp edges on tools, screws and components.

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Scope of delivery

2 Scope of delivery

Thank you for buying this guitar kit. All the wood, hardware and electrical compo nents of the guitar are contained in this package.

The picture below shows the individual items included in the delivery.

The assembly is described in detail in the following sections.

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Assembly instructions

3 Assembly instructions

Useful tools and materials	Provide the following tools and materials for the assembly of the guitar:
	n	Phillips screwdriver
	n	Rubber mallet
	n	Ring spanner
	n	Pliers
	n	Paint and accessories
	n	Sandpaper

It is important to paint the body and neck before assembly.

Always wear a dust mask when applying spray paint.

3.1 Painting the body and neck

Painting the body	The solid wood body of the guitar is sealed and prepared for various types of lacquer
	coating. A wide variety of finishes can be procured from DIY, timber and automotive
	outlets in aerosol cans making finishing straightforward without requiring specialist
	skills.
	The first step is to check the fit of the body to the neck joint. These components are
	machined from high-grade tonewoods to ensure optimum alignment. Since wood is
	a natural material, however, its shape changes slightly over time. If the fit is too tight,
	you can adjust it using a sharp chisel or sandpaper. Please remember that the addi
	tional lacquer coat will make the neck fit a little more tightly into the cutout.
	Before coating the body, ensure that all surfaces are clean and free of dirt and dust.
	Carry out all painting operations in a well-ventilated, dust-free environment. Consid
	ered and careful working are key factors for a qualitatively satisfactory result. We
	explicitly recommend that you first try out the colour and technique on another
	piece of wood.
	Paint the body edges first and let them dry. If the edges are dry, go on with front and
	back side. By layered, successive application you can achieve a uniform coating struc
	ture. If you notice surface irregularities, wait until the paint has dried completely and
	correct them with fine sandpaper (e.g. 800+) before proceeding to paint. For full cov
	erage apply three or more layers.
	Wait another two to three days to dry until the paint is fully cured. Polish or burnish
	the body until it meets your expectations. Take care not to buff too vigorously as this
	may remove the finish.

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	Assembly instructions
Neck €nish	The neck of the guitar is sealed at the factory with a thin layer of matt lacquer and is
	already ready to use. However, if you would still like to treat the neck with paint or
	clear lacquer, follow the instructions below.
	Carefully mask off the fingerboard and all frets before you start painting. Make sure
	that all surfaces are free of dust and dirt. Carry out all painting operations in a well-
	ventilated, dust-free environment.
	Use a clear or lightly coloured wood lacquer of high quality for the neck. Start on the
	front and the edges of the headstock. Apply a thin layer evenly, allow it to dry and
	repeat this two or three times. If you notice surface irregularities, wait until the paint
	has dried completely and correct them with fine sandpaper (e.g. 800+) before pro
	ceeding to paint.
	Once the headstock has dried, place the neck on the fingerboard and paint the back
	of the neck as described.
	Wait another two to three days to dry until the paint is fully cured. Polish or burnish
	the neck until it meets your expectations. Take care not to buff too vigorously as this
	may remove the finish.
3.2 Mounting the tuners
	Insert the four machine heads from the rear side of the headstock into the holes pro
	vided. Align the tuners so that the tuning pins are vertical to the upper edge of the
	headstock.
	Fasten the tuners in this position as shown in the picture, initially fastening them
	only finger-tight with the screws provided.

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Assembly instructions

Turn the neck and fasten all the machine heads finger-tight to the front of the head stock with the washers and nuts provided.

Tighten the nuts on the front with an appropriate spanner, then tighten the screws on the back firmly to fasten the tuners.

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Assembly instructions

3.3 Mounting the neck of the guitar

Place the body on a suitable working surface. Use a soft pad in order to avoid damage to the surface. Insert the neck into the neck cutout. If necessary, use a sharp chisel or sandpaper to adjust it. Be very careful when removing material. The neck should be firmly seated and under no circumstances should there be too much play in the cutout!

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Assembly instructions

Turn the guitar over and position the neck plate over the four bolt holes at the rear of the body, then screw the four wood screws provided through the neck plate, body and pilot holes in the neck until everything fits tightly.

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