This manual includes some basic precautions which you should follow to keep you safe and
protect the products. These precautions are underlined with warning triangles in the manual.
About other manuals that we do not mention please follow basic electric operating rules.
Precautions
Please follow the precautions. If not, it may lead incorrect or
abnormal the control system, even cause fortune lose.
Correct
Application
The models could only be used according to the manual, and can
only be used along with the peripheral equipments recognized or
recommended by Xinje Electronic. They could only work
normally in the condition of be transported, kept and installed
correctly, also please operate and maintain them according to the
recommendations.
We have checked the manual; its content fits the hardware and software of the products. As
mistakes are unavoidable, we couldn’t promise all correct. However, we would check the data in
the manual frequently, and in the next edition, we will correct the necessary information. Your
recommendation would be highly appreciated.
3
Summary of XC series PLC
Preface
—— Specialties of programmable controller
The programming of XC series programmable controller has the following characteristics:
• Support two kinds of program languages
In XC series PLC, besides statement format, you can also adopt ladder chart on the
screen and these two formats could convert to the other.
• Rich basic functions
Based on the theory of “Basic functions, High speed dispose, convenient to use”, XC
series PLC supports not only functions relative to sequence control, but also basic
application instructions of data transfer and compare, arithmetic and logic control
loop and shift of data etc., besides, it can support interrupt, high-speed counter
exclusive compare instructions, high-speed impulse output and other high-speed
dispose instructions.
• Offset function (Indirect addressing)
Add offset suffix after the coil, data register (e.g. X3[D100], D0[D100]) to realize
indirect addressing. E.g. when D100=0, X3[D100] means X3, D0[D100] means D0;
when D100=9, X3[D100] means X14, D0[D100] means D9;
• Single phase or AB high speed counter
The high speed counters in XC series PLC carry on interrupt disposal with the high
speed pulse from special input points. So it is independent with the scan cycle, the
count speed can reach 200 KHz.
• Convenient MODBUS communication instructions
With Modbus communication instruction, PLC can easily communicate with every
kind of peripheral device as long as they have Modbus protocol.
•High speed pulse output
The main units have two routes pulse output, output can be sequencial segments, and
each segment of pulse number could be set freely. The pulse could reach 400 KHz
XC series PLC are divided into XC1, XC3 and XC5 sub series:
•XC1 economic type: This sub-series has specifications of 16 I/O, 24 I/O and 32 I/O.
The function is simple, suitable for common, small scale applications. They don’t
support high speed count, pulse output, free communication these advanced functions;
also they can not connected with the expansions. For the details, please refer to the
appendix 8-3 “XC1 using description”.
•XC3 Standard type: This sub-series belongs to the standard models of XC series
PLC. They could fulfill most using requirements. If no special demonstrate, this
manual’s content are all written for XC3 series PLC.
•XC5 strength type: This sub-series has specifications of 32 I/O, 48 I/O and 60 I/O.
Besides the functions of XC3-PLC, XC5-32 has function of 4 channels pulse output,
XC5-48, XC5-60 support CANBUS instructions, they can realize CAN bus network
function. For the details, please refer to the appendix 8-4 “XC5 using description”.
.
4
Summary of XC series PLC
1. Summary of XC series PLC
XC series PLC are mini type PLC with powerful function. These series products can satisfy
diverse control requirement. With compact design excellent extend capability, cheap price and
powerful function, XC series PLC has become perfect solution of small size control.
1-1. Summary of XC series PLC and program format
1-2. XC series PLC’s model and type
1-3. Expansion’s constitution and ID assignment
1-4. General specification
1-5. Shape and Size
1-6. Terminal arrangement
1-7. Communication ports definition
5
1-1. Summary of XC series PLC and program format
Introduction
Program
Format
Alternation
XC series programmable controller
z I/O 14~60 points
z FlashROM memory inside
z Real time clock: With clock inside, Li battery power drop memory
z Multi-COM ports can connect with inverters, instruments, printers etc.
z Rich instructions, convenient to program
Statement Program
Statement program is the format which use“LD”, “AND”, “OUT”
etc. These SFC instructions to input this format is the basic input
form to compile the SFC program
E.g: Step Instruction ID
0 LD X000
1 OR Y005
2 ANI X002
3 OUT Y005
Ladder Program
Use sequencial control signal and soft unit’s ID to draw the
sequencial circuit’s graph on the screen, which is called ladder
program. As this method uses trigger point’s symbols and coil
symbols to denote the sequencial control circuit, so it is easy to
understand the program’s contents. At the same time it’s also
available to monitor the PLC’s action via the status displayed in the
circuit.
E.g:
X0 X2
Y5
Y5
The programs compiled with the preceding two methods are both
stored in the PLC’s program memory in the format of instruction
table. So, the denotion and edition of this two program format can
convert to the other.
Summary of XC series PLC
6
Summary of XC series PLC
1-2. XC series PLC’s Model and Type
XC Series
XC3
Main Units
1234 5
1 Series Name XC1 series, XC3 series and XC5 series
2 I/O points
3 Input Format(NPN) R: Relay output
T: Transistor output
RT: Mix output of Transistor /Relay (Y0, Y1 are transistor)
Output Format(PNP) PR: Relay output
PT: Transistor output
PRT: Mix output of Transistor /Relay(Y0, Y1 are transistor)
• XC series PLC can be used independently or used along with
the expansions. The following is the chart of a basic unit with
seven expansions.
Constitution
Rules
• Digital Input/Output quantity is Octal
• Analogue Input/Output quantity is Decimal
• PLC main units can connect with 7 expansions and a BD
module. The input/output type is not limited, both switch and
analog quantity are available.
Summary of XC series PLC
10
Summary of XC series PLC
ID
Assignment
Unit Type ID(As register)
Input switch quantity X X100~X137 32 points
Expansion
1#
Expansion
2#
Expansion
3#
Expansion
4#
Expansion
5#
Expansion
6#
Expansion
7#
BD Board
Output switch quantity Y Y100~Y137 32 points
Input analog quantity ID ID100~ID131 16 channels
Output analog quantity QD QD100~QD131 16 channels
Module’s set value D D8250~D8259 -
Input switch quantity X X200~X237 32 points
Output switch quantity Y Y200~Y237 32 points
Input analog quantity ID ID200~ID231 16 channels
Output analog quantity QD QD200~QD231 16 channels
Module’s set value D D8260~D8269 -
Input switch quantity X X300~X337 32 points
Output switch quantity Y Y300~Y337 32 points
Input analog quantity ID ID300~ID331 16 channels
Output analog quantity QD QD300~QD331 16 channels
Module’s set value D D8270~D8279 -
Input switch quantity X X400~X437 32 points
Output switch quantity Y Y400~Y437 32 points
Input analog quantity ID ID400~ID431 16 channels
Output analog quantity QD QD400~QD431 16 channels
Module’s set value D D8280~D8289 -
Input switch quantity X X500~X537 32 points
Output switch quantity Y Y500~Y537 32 points
Input analog quantity ID ID500~ID531 16 channels
Output analog quantity QD QD500~QD531 16 channels
Module’s set value D D8290~D8299 -
Input switch quantity X X600~X637 32 points
Output switch quantity Y Y600~Y637 32 points
Input analog quantity ID ID600~ID631 16 channels
Output analog quantity QD QD600~QD631 16 channels
Module’s set value D D8300~D8309 -
Input switch quantity X X700~X737 32 points
Output switch quantity Y Y700~Y737 32 points
Input analog quantity ID ID700~ID731 16 channels
Output analog quantity QD QD700~QD731 16 channels
Module’s set value D D8310~D8319 -
Input switch quantity X X1000~X1037 32 points
Output switch quantity Y Y1000~Y1037 32 points
Input analog quantity ID ID1000~ID1031 16 channels
Output analog quantity QD QD1000~QD1031 16 channels
Module’s set value D D8320~D8329 -
Max points/
Channels
11
1-4. General Specification
Summary of XC series PLC
General
Specification
Items Specifications
Insulate voltage Up to DC 500V 2MΩ
Anti-noise 1000V 1uS pulse per minute
Ambient
0°C~60°C
temperature
Ambient humidity 5%~95%
COM 1 RS-232, connect with host machine, HMI program or debug
COM 2 RS-232/RS-485, connect with network or aptitude instrument,
inverters etc.
COM 3 BD board COM port RS-232C/RS-485
COM 4 CANBUS COM port (XC5 series)
Installation Can use M3 screw to fix or install directly on DIN46277
(Width 35mm) orbit
Grounding The third type grounding (can’t public ground with strong
power system.)
12
Performance
XC3 series:
Summary of XC series PLC
Item
Specification
14 points 24/32 points 48/60 points
Program executing
Loop scan format, time scan format
format
Program format Both statement and ladder
Dispose speed 0.5us
Power cut retentive Use FlashROM and Li battery
User program’s capacity 2500 steps 8000 steps
I/O points 8 I / 6 O Input 14/18 points
Output 10/14
Input 28/36 points
Output 20/24 points
points
Interior coil’s points (M) 8512 points
Points 620 points
Timer
(T)
Spec.
100mS timer: Set time 0.1~3276.7 seconds
10mS timer: Set time 0.01~327.67 seconds
1mS timer: Set time 0.001~32.767 seconds
Points 635 points
Counter
(C)
Spec.
16 bits counter: set value K0~32767
32 bits counter: set value K0~2147483647
Data Register(D) 8512 words
FlashROM Register(FD) 2048 words
High speed dispose
High speed count, pulse output, external interrupt
function
Setting of time scan
0~99mS
space
Password protection 6 bits ASCII
Self diagnose function Power on self-diagnose, Monitor timer, grammar check
13
1-5. Shape and Size
Exterior Size
XC1 series 16 points main units
XC3 series 14 points main units (Including 16 points expansions)
Summary of XC series PLC
XC1 series 32 points main units (Including 24 points main units)
XC3 series 24 / 32 points main units (Including 32 points expansions)
XC5 series 32 points main units
139
131
X21
X13
X15X7X6X5X4X3X2X1
X12
X14 X16
2 3540 1
76
X
PWR
RUN
XC3-32R-E
ERR
Y
104532
67
COM 4
Y10
Y11Y6Y7Y5COM 3Y12
X17
X20
Y13
Y15
Y14
5
.
3
110
102
94
COM
X0COM
FG
POR T2POR T1
0V
AY0COM 0
COM 2Y3
24V
COM 1
B
Y1
X11
X10
Y2
Y4
Xi n j e El e ct r oni c Co. , Lt d
SN :0067032266
73.3
D A T E :20060410
TYPE:XC3-32R-E
14
XC3 series 60 points main units (Including 48 points main units)
XC5 series 60 points main units (Including 48 points main units)
207.4
199.4
Summary of XC series PLC
73.3
102
94
X1
COM
X0
X2X3X4X5X6X7X10
COM
POR T 2POR T 1
CAN+ CAN-
0V
24V
B
A
X11
X13
X15
X17
X21
X23
X25
X12
X14
X16
X20
COM5
Y3
Y4
Y2Y1
Y0
COM3
COM 1CO M0
COM 2
COM 6
Y6COM4
Y5
X27
X22
X24
X26
X30
COM7
Y12Y7
Y10
Y15
Y13
Y11
Y16
Y14
X37
X35
X33
X31X41
Y17
X34
X32
X
XC3-60R- E
Y
0
1326754
Y20
COM8
Y21
X40X36
4
5762 310
PWR
RUN
ERR
COM 9
Y22
Y23
Y24
X43
X42
Xi nj e El ec t r oni c Co. , Lt d
SN :0067032266
D A T E:20060410
TYPE:XC3-60R-E
Y27
Y25
Y26
15
1-6. Terminal arrangement
Main Units
Summary of XC series PLC
1. Input terminals
2. BD expansion
3. Input label
4. COM port
5. COM port
6. COM port’s cover door
7. Output label
8. Output terminals
9. Screws
10. Input indicate LED
11. Extension port
12. Programming status indicate LED
13. Output indicate LED
16
XC3- 60 main units, XC5- 60 main units: 36 Input/24 Output
M
X21
X17
X15
X13
X11
X7
X5
X3
X1
CO M
COM
X14
X12
X10
X6
X4
X2
X0
X16
X20
X22
X23
Summary of XC series PLC
X27
X24
X25
X26
X30
X31
X32
X33
24V
0V
CAN+
CAN-
A
B
COM0COM1
Y1
Y0
COM2
Y2
COM3
Y4Y6COM5
Y3
COM4
Y5
COM6
Y10
Y11
Y12COM7Y7
Y13
Y14Y16
Y15
Y17
XC3- 48 main units, XC5- 48 main units: 28 Input /20 Output
X27
X25
X23
X21
X17
X15
X13
X11
X7
X5
X3
24V
X1
COM
CO M
0V
CAN+
CAN-
A
X0
B
X2
Y0
COM0COM1
X6
X4
Y1
Y2
COM2
X10
COM3
X12
Y4Y6COM5
Y3
COM4
X14
X16
Y5
X20
COM6
Y10
X22
Y11
Y12COM7Y7
X24
Y13
X26
Y14Y16
X31
X30
Y17
Y15Y22
C1- 32 main units, XC3- 32 main units, XC5- 32 main units: 18 Input /14 Output
X
24V
0V
FG
CO M
CO M
CO M0
A
B
X1X3X5X7X1X13X11
X0X2X4X6
Y0
CO M1
CO M2
Y1
Y2
Y3
Y4
CO M3Y5Y7Y6Y11
Y10
CO M4
5
X17
Y13
X21
X20
Y15
Y14
X16X14X12X10
Y12
C1- 24 main units, XC3- 24 main units: 14 Input /10 Output X
FG
CO M
CO M
X0
X1
X2
X3
X4
X5
X6
X11
X10
X12
X13
X15X7
X14
COM8
X32
COM8
Y20
X33
Y20
Y22
Y23
Y21
Y2
Y231
0V
24V
AY0CO M0
B
CO M1
Y1
CO M2
Y2
XC3- 14 main units: 8 Input /6 Output
CO M
FG
24VY0COM1Y3 Y5
0V
X1X3X5X7
X6X4X2X0
A
Y4Y2Y1CO M0B
XC1- 16 main units: 8 Input /8 Output
CO
FG
24VY0COM1Y2Y7
0V
CO M0
X1X3X5X7
X6X4X2X0
Y5
Y4Y3Y1
Y6
Y3
Y4
Y5
CO M3
Y6
Y7
Y10
Y11
17
Expansions
XC-E8X8YR
Summary of XC series PLC
Y0
CO M 0
XC-E16X
CO M
CO M
XC-E16YR
Y0
CO M0COM1
CO M4
CO M
CO M
CO M1COM2Y3 Y4 Y6
CO M
CO M5COM6Y13 Y14 Y16
X0X2X4X6
Y1
CO M
X11
Y1
Y11
X1X3X5X7
X13X15X17
X16X14X12X10
CO M2Y3Y4Y6
X7X5X3X1
Y7Y5CO M3Y2
X6X4X2X0
Y7Y5CO M3Y2
Y17Y15CO M7Y12Y10
18
1-7. COM Port Definition
COM 1
Pin of COM 1
1
45
3
6
Mini Din 88 core socket (hole)
Summary of XC series PLC
2: PRG
备注
4: RxD
5: TxD
6: VCC
8: GND
2
8
7
COM 2
Pin of COM 2
4: RxD
1
45
3
6
2
8
7
5: TxD
8: GND
Mini Din 88 core socket (hole)
Connection of programmable cable is the following:
15
2
1
45
3
8
6
7
Mini Din 8 core socket (pin) DB9 pin (hole)
19
2-1. Power Specification
For the power specification of XC series programmable controller’s basic units, please see
the following table:
AC Power
Type
Rated voltage AC100V~240V
Voltage allow bound AC90V~265V
Rated frequency 50/60Hz
Allow momentary
power-cut time
Impact current Max 40A 5mS below/AC100V
Max power
consumption
Power for sensor use 24VDC±10% max 400mA
Interrupt time≤0.5 AC cycle, alternation≥1 sec
max 60A 5mS below /AC200V
12W
• To avoid voltage decrease, please use the power cable
thicker than 2mm2
• Even appear power cut within 10ms; PLC can still go on
working. But if long time power cut or abnormal power
decrease, PLC will stop working, output will also appear
OFF status, when recover power supply, the PLC will auto
start to work.
• Connect the grounding terminals of basic units and extend
modules together, then ground
DC power
type
Rated voltage DC24V
Voltage allow boundDC21.6V~26.4V
Input current
(Only basic unit)
Allow momentary
power-cut time
Impact current 10A DC26.4V
Max power
consumption
Power for sensor
use
120mA DC24V
10mS DC24V
12W
24VDC±10% Max 400mA
21
2-2. AC Power, DC Input Type
Constitution
and
Connection
Spec., Input/output and layout
·
• The Input power is connected between L and N terminals.
• 24+, COM terminals can be used to power 400mA/DC24V for sensor
·
supply. Besides, this terminal can’t be connected to external power.
• Terminal is NC terminal, please don’t go on exterior connection or
use it as relay terminal.
• Connect the basic unit with all expantions module’s COM terminal.
22
2-3. Input Specification
Basic Units
Input signal’s
voltage
Input signal’s
current
Input ON current Up to 4.5mA
Input OFF current Low than 1.5mA
Input response time About 10ms
Input signal’s
format
Circuit insulation Photo-electricity
Input action’s
display
Expansions
Input signal’s
voltage
Input signal’s
current
Input ON current Up to 4.5mA
Input OFF current Below 1.5mA
Input response time About 10ms
Input signal’s
format
Circuit insulation Photo-electricity
Input action’s
display
DC24V±10%
7mA/DC24V
Contact input or
NPN open collector
transistor
coupling insulation
LED light when
input ON
DC24V±10%
7mA/DC24V
Contacts input or
NPN open collector
transistor
coupling insulation
LED light when
input ON.
Spec., Input/output and layout
23
2-4. DC Input Signal’s Disposal(AC Power Type)
DC input signal
Spec., Input/output and layout
z Input terminal
When connect input terminal and COM terminal with contacts without voltage or
NPN open collector transistor, if input is ON,LED lamp lights, which indicates input。
There are many COM terminals to connect in PLC.
z Input circuit
Use optical coupling instrument to insulate the input once circuit and twice circuit,
There’s a C-R filter in the twice circuit。It is set to avoid wrong operation caused by
vibration of input contacts or noise along with input signal. As the preceding reason, for
the changing of input ON→OFF,OFF→ON,in PLC, the response time delays about
10ms。There’s a digital filter inside X000~X015。This kind of filter can very from
0~15ms according to the special register (D8020).
z Input sensitive
The PLC’s input current is DC24V 7mA,but to be safe,it needs current up to 3.5mA
when it’s ON,lower than 1.5mA when it’s OFF.
24
Spec., Input/output and layout
Exterior
circuit used
Input Connection
XC series PLC’s input power is supplied by its interior 24V power,so if
use exterior power to drive photoelectricity sensor etc., this exterior
power should be DC24V±4V,please use NPN open collector type for
sensor’s output transistor
25
Spec., Input/output and layout
2-5. Output Specifica
Relay output
Interior power Be
Circuit insulation ion Mechanism insulat
Action denomp te LED indicate la
Max
load
Open circuit’s leak
current
Mini load DC5V 2mA
me
ti
Interior power Below DC5~30V
Circuit insulation Optical coupling
Action denote Indicate lamp LED
Max
load
Resistant
load
Induce load 80VA
Lamp load 100W
OFF→ON 10ms Response
ON→OFF 10ms
Transistor Output
Restance
load
Induce load 12W/DC24V
tion
low AC250V, DC30V
3A
-
insulation
0.8A
Lamp load 1.5W/DC24V
Open circuit’s leak
urrent
c
Mini load DC5V 2mA
OFF→ON Below 0.2ms Response
time
ON→OFF Below 0.2ms
-
26
Spec., Input/output and layout
2-6. Disposal of Relay Output Circuit
Relay output circuit
z Output terminals
Relay output type includes 2~4 public terminals. So each public-end unit can drive different
power-voltage system’s (E.g.:AC200V,AC100V,DC24V etc.) load.
z Circuit’s insulation
Between the relay output coils and contacts,PLC’s interior circuits and exterior circuits, load
circuits are electric insulation. Besides, each public-end blocks are separate.
z Action display
LED lamp lights when output relay’s coils galvanize, output contacts are ON.
z Response time
From the output relay galvanize (or cut) to the output contacts be ON (or OFF), the response time is
about 10ms
z Output current
The current-voltage below AC250V can drive the load of pure resistace 2A/1 point、inductance load
below 80VA(AC100V or AC200V) and lam load below 100W(AC100V or AC200V).
z Open circuit’s leak current
When the output contact be OFF and there’s no leak current,can directly drive Ne lamp etc.
z The life of relay output contacts
Standard life of induce AC load such as cont ctor、electromagnetism valve:5 million times for
20VA load. Cut power device’s life according t the company’s test: for 80VA load, the action life is
up to 2 million times. But if the load parallel nnect with surge absorber, the life will be greatly
improved!
Output connection example
p
a
o
co
27
Spec., Input/output and layout
Constitution
of output
circuit
DC load
AC load
z For DC induce load, please parallel connect with commutate diode.
If not connect with the commutate diode, the contact’s life will be
decreased greatly. Please choose the commutate diode which allow
inverse voltage endurance up to 5~10 times of the load’s voltage,
ordinal current exceeds load current.
z Parallel connect AC induce load with surge absorber can reduce
noise.
28
Spec., Input/output and layout
2-7. Disposal of Transistor Output Circuit
Transistor output circuit
¾
z Output terminal
Basic unit’s transistor output has 1~4 public-end output.
z Exterior power
Please use DC5~30V steady-voltage power for load drive,
z Circuit insulation
Use photoelectricity coupling device to insulate PLC’s interior circuit and output
transistor. Besides, each public block is separate.
z Action denote
When drive optical coupling,LED lights,output transistor is ON.
z Response time
From photoelectricity coupling device drive (or cut) to transistor ON (or OFF), the time
PLC uses is below 0.2ms.
z Output current
The current is 0.5A per point。But as restrict by temperature goes up, the current is 0.8A
every four points.
z Open circuit’s current
Below 0.1mA
29
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