Thies CLIMA 4.3120.22.012, 4.3120.22 Series, 4.3120.22.002, 4.3120.22.018, 4.3120.22.712 Instructions For Use Manual

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Instruction for Use
021262/11/07
Wind Direction Transmitte
4.3120.22.xxx
ADOLF THIES GmbH & Co. KG
Hauptstraße 76 37083 Göttingen Germany Box 3536 + 3541 37025 Göttingen Phone +49 551 79001-0 Fax +49 551 79001-65 www.thiesclima.com info@thiesclima.com
THE WORLD OF WEATHER DATA - THE WORLD OF WEATHER DATA - THE WORLD OF WEATHER DATA
Safety Instructions
Before operating with or at the device/product, read through the operating instructions. This manual contains instructions which should be followed on mounting, start-up, and operation. A non-observance might cause:
- failure of important functions
- Endangering of persons by electrical or mechanical effect
- Damage to objects
Mounting, electrical connection and wiring of the device/product must be carried out only by a qualified technician who is familiar with and observes the engineering regulations, provisions and standards applicable in each case.
Repairs and maintenance may only be carried out by trained staff or Adolf Thies GmbH & Co. KG. Only components and spare parts supplied and/or recommended by Adolf Thies GmbH & Co. KG should be used for repairs.
Electrical devices/products must be mounted and wired only in voltage-free state.
Adolf Thies GmbH & Co KG guarantees proper functioning of the device/products provided that no
modifications have been made to the mechanics, electronics or software, and that the following points are observed:
All information, warnings and instructions for use included in these operating instructions must be taken into account and observed as this is essential to ensure trouble-free operation and a safe condition of the measuring system / device / product.
The device / product is designed for a specific application as described in these operating instructions.
The device / product should be operated with the accessories and consumables supplied and/or recommended
by Adolf Thies GmbH & Co KG .
Recommendation: As it is possible that each measuring system / device / product under certain conditions, and in rare cases, may also output erroneous measuring values, it is recommended using redundant systems with plausibility checks with security-relevant applications.
Environment
As a longstanding manufacturer of sensors Adolf Thies GmbH & Co KG is committed to the objectives of environmental protection and is therefore willing to take back all supplied products
governed by the provisions of "ElektroG"
and to perform environmentally compatible disposal and recycling. We are prepared to take back all Thies products concerned free of charge if returned to Thies by our customers carriage-paid.
Make sure you retain packaging for storage or transport of products. Should packaging however no longer be required, arrange for recycling as the packaging materials are designed to be recycled.
(German Electrical and Electronic Equipment Act)
Documentation
© Copyright Adolf Thies GmbH & Co KG, Göttingen / Germany
Although this operating instruction has been drawn up with due care, Adolf Thies GmbH & Co KG can accept
no liability whatsoever for any technical and typographical errors or omissions in this document that might remain.
We can accept no liability whatsoever for any losses arising from the information contained in this document.
Subject to modification in terms of content.
The device / product should not be passed on without the/these operating instructions.
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Contents
1 Models ....................................................................................................................................... 3
2 Range of application .................................................................................................................. 4
3 Construction and Mode of Operation ......................................................................................... 4
4 Recommendation Site Selection / Standard Installation ............................................................ 4
5 Installation.................................................................................................................................. 5
5.1 Mounting the wind vane ...................................................................................................... 5
5.2 Mounting the Wind Direction Transmitter ............................................................................ 6
5.3 Electrical Mounting .............................................................................................................. 6
6 Maintenance .............................................................................................................................. 6
7 Wiring diagram........................................................................................................................... 7
8 Technical Data........................................................................................................................... 8
9 Dimensions ................................................................................................................................9
10 EC-Declaration of Conformity............................................................................................... 10
Figure
Figure 1: Dimension 4.3120.22.0xx.................................................................................................. 9
Figure 2: Dimension 4.3120.22.712 ................................................................................................. 9
1 Models
Order-No.
4.3120.22.002 0 ... 360°
4.3120.22.012 0 ... 360°
4.3120.22.018 0 ... 358°
4.3125.22.712 0 ... 360°
Meas. range
WD
Electrical Output Model
Potentiometer 400 ± 1%
Potentiometer 2000 ± 1%
Potentiometer 400 ± 1%
Potentiometer 2000 ± 1%
*- short wind vane
Standard
Standard
Standard
* Wind Direction Transmitters for heavy mechanical load, for ex. on ships, wind power plants or the like.
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The wind direction transmitters are shipped in semi-mounted state, in order to avoid transport damages and to keep the package small.
The following parts are included in delivery: 1 x wind direction transmitter, pre-mounted 1 x cup star 1 x wind vane 1 x connecting plug
2 Range of application
The wind direction transmitter is designed for the acquisition of the horizontal wind direction. The measuring value is output proportionally to wind direction as analogue voltage in case the potentiometer is supplied by a constant voltage. The measuring data available are ideally adapted to the supply in display instruments, recording instruments, datalogger, as well as process control systems.
For winter operation the instruments are equipped with an electronically regulated heating in order to guarantee a smooth running of the ball bearings, and to avoid ice-formation at the slot of the outer rotation parts. The electrical supply of wind transmitter heating is carried out, for ex., by our power supply unit, order-no. 9.3388.00.000.
3 Construction and Mode of Operation
The housing and wind vane are made of aluminum, die the surfaces are anodized. Labyrinth seals and o-rings protect the sensitive internal parts from precipitation. The instrument is designed for mounting to a mast tube; the electrical plug connection is situated in the transmitter shaft.
The wind direction is detected by means of a low-inertia wind vane, the ball bearing axis of which is connected to a potentiometer.
4 Recommendation Site Selection / Standard Installation
In general, wind measurement instruments should be able to detect wind conditions over a broad range. In order to obtain comparative values of the surface wind, measurements should be taken at a height of 10m above a flat, open terrain. Open terrain means that the distance between the wind transmitter and an obstacle is at least 10 times greater than the height of the obstacle itself. If this requirement cannot be fulfilled, then set the wind transmitter up at a height where the influence of local obstacles on the measured values is minimal (about 6-10 m above the level of the obstacle). If the wind transmitter is set up on a flat roof, then place it is the center of the roof and not at the edge in order to avoid privileged directions.
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5 Installation
Attention:
Storing, mounting and operation under weather conditions is permissible only in vertical position, as otherwise water can get into the instrument.
Remark:
When using fastening adapters (angle, traverses, hangers etc.) please take a possible effect by turbulences into consideration.
Remark:
A Lightning Rod Order-No. 4.3100.99.000 is recommended if the instrument is to be used in areas with considerable lightning activity.
5.1 Mounting the wind vane
Unscrew the cap nut (SW 8) from the case of the Wind Direction Transmitter and remove the disk. The rubber gasket remains in the protection cap. Place the wind vane such that the set pin on the wind vane catches in the notch of the protective cap. Replace the disk and re-screw the cap nut. Make sure you hold the transmitter on the protective cap and not on the wind vane.
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5.2 Mounting the Wind Direction Transmitter
The Wind Direction Transmitter can be mounted onto a tube of R 11/2" ( ¬ 48,3 mm), 50 mm long. The internal diameter of the mounting tube must be at least 40 mm since the transmitter will be plugged into an electrical system from below. Solder a cable onto the enclosed plug (see chapter
5.4). After electrical connection, set the wind transmitter onto the tube. North marking and bow shall indicate to the North.
North Alignment
Rotate the case markings (north marking) on the shaft and on the protective cap until they are aligned. Then select an obvious point in a northerly direction in the surroundings ( a tree, a building etc.) with the aid of a compass. Take a bearing on this point over the wind vane and the counter weight of the wind direction transmitter, and when these coincide screw the wind transmitter into place. (the north marking must indicate to the geographic north). The instrument is fixed on the shaft by means of the two hexagon head screws.
Alignment of the comb. Wind Direction Transmitter on a Ship
The reference point for the wind transmitter is the roll-axis of the ship, whereat “0°” is related
to the ship bow.
Rotate the case markings (north marking) on the shaft and on the protective cap until they are aligned. Take a bearing on ship bow over the wind vane and the counter weight of the wind direction transmitter, and when these coincide screw the wind transmitter into place. (the north marking must indicate to the geographic north).
When aligning the comb. wind transmitter on other mobile objects (for ex. vehicles, wind power plants etc.) this procedure can be adopted
5.3 Electrical Mounting
A shielded cable with a diameter of 7..11 mm and a core section of 0,5…0,75 mm² must be soldered on to the enclosed coupling socket.
The number of required cores, and the PIN assignment is stated in the connection diagram (chapter 7).
6 Maintenance
If the instrument has been properly mounted, no maintenance is required. Heavy pollution can clog the slits between the rotating and stationary parts of the instrument. These slits must always be clean and unclogged.
After years of use, the ball bearings can suffer from wear and tear. This is expressed in a higher starting torque respectively in the fact that the Wind Direction Transmitter does not start rotating. If such a defect occurs, we recommend that you return the instrument to the factory for repair.
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7 Wiring diagram
Attention:
When the wind vane rotates over the north point (0 / 360°) the potentiometer slider connects beginning and end of the potentiometer. Therefore, the supply voltage of the potentiometer must show a current limitation of max. 1 mA. When using power supply units temporary current peaks with the power control might lead to damages. Therefore, an additional protective resistance Is strongly recommended .
Order - no.
4.3120.22.002
4.3120.22.012
4.3120.22.018
4.3120.22.712
Poti
8 pole Euchner plu
1 2 3
AaReE
Wind direc tion
Heatin
20 W
6 7 4 5
Hz
Heating power supply
Hz
24 V AC / DC 20 W
Using without heating: Pin 6 + 7 not connected.
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8 Technical Data
Meas. range 0... 360° 0… 358° 0... 360°
Resolution 1° 1° 1°
Accuracy ± 2° ± 3° ± 2°
Damping ratio acc. to ASTM D 5366-96
Start-up <0,6 m/s at 90° wind vane
Max. wind load 60 m/s 60 m/s 75 m/s
Electrical output Potentiometer
Potentiometer- load max. 24 V; 1.5 W
Heating 24 V DC/AC, ca. 20 W,
Ambient temperature -35...+80°C -35...+80°C -35...+80°C
Protection IP 55 IP 55 IP 55
Wind load at 35 m/s approx. 10 N approx. 10 N approx. 10 N
Mounting onto mast tube 1 ½“,
Connection 8-pole plug connection 8-pole plug connection 8-pole plug connection
Weight 1.8 kg 1.8 kg 1.8 kg
Model Standard Standard *- short wind vane
4.3120.22.002
4.3120.22.012
> 0.3 > 0.3 ------
deflection
see models available
The supply must guarantee a current limiting to max. 1 mA – short cut at the North point !
electronically regulated
for ex. DIN 2441
4.3120.22.018 4.3120.22.712
<0,6 m/s at 90° wind vane deflection
Potentiometer see models available
max. 24 V; 1.5 W
<1 m/s at 90° wind vane deflection
Potentiometer see models available
max. 24 V; 1.5 W
The supply must guarantee a current limiting to max. 1 mA – short cut at the North point !
24 V DC/AC, ca. 20 W, electronically regulated
onto mast tube 1 ½“, for ex. DIN 2441
24 V DC/AC, ca. 20 W, electronically regulated
onto mast tube 1 ½“, for ex. DIN 2441
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9 Dimensions

125 425
415
Ø 70
50
Ø 50
Ø 36
Figure 1: Dimension 4.3120.22.0xx
60
Ø 70
300
280
50
Ø 50
Ø 36
Figure 2: Dimension 4.3120.22.712
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10 EC-Declaration of Conformity

Document-No.: 000432 Month: 06 Year: 08
Manufacturer: A D O L F T H I E S G m b H & C o. K G
Hauptstr. 76 D-37083 Göttingen
Tel.: (0551) 79001-0
Fax: (0551) 79001-65
Description of Product: Wind Transmitter classic
Article No.
specified technical data in the document:
The indicated products correspond to the essential requirement of the following European Directives and Regulations:
2004/108/EC DIRECTIVE 2004/108/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL
2006/95/EC DIRECTIVE 2006/95/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL
552/2004/EC Regulation (EC) No 552/2004 of the European Parliament and the Council of 10 March 2004
The indicated products comply with the regulations of the directives. This is proved by the compliance with the following standards:
Reference number Specification
IEC 61000-6-2: 2005 Electromagnetic compatibility
IEC 61000-6-3: 2006 Electromagnetic compatibility
IEC 61010-1: 2001 Safety requirements for electrical equipment for measurement, control and
Place: Göttingen Date: 30.06.2008
email: Info@ThiesClima.com
4.3120.22.002 4.3120.22.012 4.3120.22.018 4.3120.22.712 020811/11/07
of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC
of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits
on the interoperability of the European Air Traffic Management network (the interoperability Regulation)
Immunity for industrial environment
Emission standard for residential, commercial and light industrial environments
laboratory use. Part 1: General requirements
This declaration certificates the compliance with the mentioned directives, howe er does not include any warranty of characteristics. Please pay attention to the security advises of the provided instructions for use.
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ADOLF THIES GmbH & Co. KG
Hauptstraße 76 37083 Göttingen Germany P.O. Box 3536 + 3541 37025 Göttingen Phone +49 551 79001-0 Fax +49 551 79001-65 www.thiesclima.com info@thiesclima.com
- Alterations reserved-
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