The World Models Manufacturing Zero Fighter EP Instruction Manual

Wing Span 39.5 in / 1000 mm Wing Area 264 sq in / 17 sq dm Flying Weight 27 oz / 760 g Fuselage Length 32 in / 820 mm
THE WORLD MODELS MANUFACTURING CO., LTD.
FACTORY PRE-FABRICATED ALMOST-READY-TO-FLY(ARF)SERIES MADE IN CHINA www.theworldmodels.com
* Spec ifi catio ns are subje ct to cha nge w ithou t notic e.*
Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind of electric powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference.
INSTRUCTION MANUAL
ZERO FIGHTER EP
Spe cifica tions
Requires : 5-channel radio w/ 5 micro servos, Outrunner Motor KM0283010 w/ Propeller Adaptor HW2340100, 20A brushless ESC, 3 cells 11.1V 2100 mAh Li - Po battery & charger.
INDEX
BEFORE YOU BEGIN
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P.1
P.2
P.3-P.9
P.9
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts, but will not extend to the parts that are good before gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
Read through the manual before you begin, so you will have an overall idea of what to do.
1
2
3
Cut off shaded portion.
Ensure smooth non-binding movement while assembling.
Apply instant glue (C.A.glue, super glue.)
Assemble left and right sides the same way.
Peel off shaded portion covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified diameter (here: 3mm).
Pierce the shaded portion covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
P.1
ZERO FIGHTER EP
Parts List
P.2
COVERING:--
LIGHTEX SGX 216000 LIGHTEX SGX 216001 LIGHTEX SGX 331 CUB YELLOW
1. MAIN WING -- 1 pc.
2. RETRACTABLE LANDING GEAR -- 1 pair SCREW KA2.3x8mm -- 8 pcs COLLAR
Ø2.6mm w/ Set Screw -- 2 pcs MAIN WHEEL Ø40mm -- 2 pcs RETRACTABLE LANDING GEAR COVER -- 2 sets
3. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 2 sets
4. SCREW PB2x12mm -- 4 pcs FUEL TUBE d2xD4x4mm -- 4 pcs STRAPER -- 2 pcs CLEVIS -- 2 pcs HORN -- 2 sets PUSHROD Ø1.4x82mm w/ Threads (For Aileron) -- 2 pcs
5. STABILIZER & ELEVATOR -- 1 set FUSELAGE -- 1 pc.
6. VERTICAL FIN & RUDDER -- 1 pc. TAIL LANDING GEAR -- 1 pc. TAIL WHEEL Ø23mm -- 1 pc. PLASTIC COLLAR d1xD5x2mm -- 2 pcs SCREW PA2x8mm -- 2 pcs
7. PUSHROD Ø1.4x430mm w/ Threads (For Rudder) -- 2 pcs FUEL TUBE d2xD4x4mm -- 1 pc. CLEVIS -- 1 pc. HORN -- 1 set SCREW PB2x8mm -- 2 pcs
8. PUSHROD Ø1.4x365mm w/ Threads (For Rudder) -- 2 pcs FUEL TUBE d2xD4x4mm -- 2 pcs CLEVIS -- 2 pcs HORN -- 2 sets SCREW PB2x8mm -- 4 pcs
9. SCREW PM3x6mm -- 4 pcs WASHER d3xD7mm -- 4 pcs FOLDING PROPELLER SET PL6314020 -- 1 set SCREW PM2x12mm -- 2 pcs COWLING -- 1 pc. SCREW PWA2x8mm -- 4 pcs SPINNER
Ø45mm -- 1 pc.
10. PUSHROD Ø1.4x52mm (For Elevator) -- 1 pc. BATTERY TIE 180mm -- 1 pc. FUEL TUBE d2xD4x4mm -- 2 pcs STRAPER -- 2 pcs PUSHROD CONNECTOR 5.6x7.2x16mm -- 1 set SPONGE 10x50x150mm -- 1 pc. DOUBLE-SIDED TAPE 30x35mm -- 1 pc.
11. PLASTIC PLATE 1x23x74mm (Wing Protection) -- 1 pc. NYLON WASHER d2.6xD9mm -- 2 pcs NYLON SCREW PM2.5x20mm -- 2 pcs
12. CANOPY -- 1 pc. SCREW PWA2x8mm -- 4 pcs PILOT (PC101042A) -- 1 pc. ANTENNA -- 1 pc. LAZYBACK -- 1 pc.
13. DECALS E216XMDEC -- 1 set
P.3
Main Wing
1
Retractable Landing Gear
2
Bottom View
Aileron Servo Lead
Apply instant type CA glue to both sides of each hinge.
Aileron Servo Lead
Bottom View
Retract Servo
3
Aileron Servo
4
Stabilizer & Elevator
5
P.4
To L-Side
Wheels Up Position
16mm Travel
16mm Travel
Wheels Down Position
To R-Side
4
PB2x12mm Screw
Fuel Tube d2xD4x4mm
Straper
PB2x12mm
Clevis
Fuel Tube d2xD4x4mm
Horn
Pushrod Ø1.4x82mm
Apply instant type CA glue to both sides of each hinge.
A A'
A= A'
Completed
Bottom View
(Stabil izer)
(Main Wi ng)
B B'
B=B'
Temporary install the main wing, adjust leveling of the stabilizer to make it as parallel to the main wing as possible
Ø1mm pilot holes for World Models tri-horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
Linkage connector
Please refer to attached sheet for linkage connector installation.
Vertical Fin, Rudder & Tail Landing Gear
6
Rudder Pushrod
7
P.5
PA2x8mm Sc r e w
2
C C'
C=C'
Apply instant type CA glue to both sides of each hinge.
Completed
Bottom View
Clevis
Horn
Fuel Tube d2xD4x4mm
Pushrod
Ø1.4x430mm
PB2x8mm
PB2x8mm Screw
2
Ø1mm pilot holes for World Models horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
98mm
21mm
Plastic
Collar
PA2x8m m
WHEEL Ø23mm
1mm
1.2 mm
Elevator Pushrod
8
Outrunner Motor / Cowling
9
5
P.6
4
PB2x8mm Screw
PB2x8mm
Fuel Tube d2xD4x4mm
Clevis
Pushrod Ø1.4x365mm
Horn
PM2x12mm Screw
d3xD7mm Washer
PWA2x8mm Screw
4
PA2.6x8mm Screw
2
2
PM3x6mm Screw
4
4
PM3x6mm d3xD 7m m Was he r
Make sure rotating motor casing is not in contact with wirings or anything.
Don' t ov er-tigh te n the PM3 sc re ws, too muc h stre ss o n th e screw s coul d sp lit the fir ew all.
1
2
4
5
PM2x12mm
PM2x12mm
Don’t over-tighten the PM2 screws, let the propeller blades align themselves when spinning.
3
M5 Nut
Ø45mm Spinner
PA2.6x8mm
PWA2x8mm
Bottom View
Ø1mm pilot holes for World Models horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
55mm
12mm
Outrunner Motor 28/ 30 KM0283010
Propeller Adaptor (d3xD5) HW2340100
Optional Parts
1.5 mm
P.7
10
Radio equipment
11
Main Wing
Elevator Servo
Pushrod Connector
KA1.7x5mm
Elevator Pus hrod
Ø1.4x52mm
Install and arrange the servo as shown in the diagram.
Double-Sided Tape
Rudder Servo
Rudder Pushrod
Ø1.4x430mm
Straper
Elevator Pushrod
Ø1.4x365mm
Sponge
20A Brushless ESC
Elevator Servo
Receiver
Fuel Tube
d2xD4x4mm
Battery
Battery Tie
Front
d2.6xD9mm NYLON Washer
d2.6xD9mm Nylon Washer
Plastic Plate 1x23x74mm
2
2
PM2.5x20mm NYLON BOLT
PM2.5x20mm Nylon Bolt
Front
Bottom View
2.5mm
J1(Pushrod Ø1.4x52mm)
J1
J2
J2(Pushrod Ø1.4x365mm)
P.8
12
Canopy
13
Wing Setting
PWA2x8mm Screw
PWA2x8mm
4
1.5mm
Antenna
Antenna
Lazyback
Lazyback
Pilot
Adjust the wing and fuselage configuration as shown in the diagrams.
A=A' B=B'
C=C' D=D'
A
A'
B
B'
D'
D
C
C'
P.9
E216X M0806
C.G.
15
The ideal C.G. position is 68mm ( 2.7in ) behind the leading edge measured at where the wing meets the fuselage. In order to obtain the C.G. specified, add weight to the fuselage or move the battery position. Check the C.G. before flying.
68mm
C.G.
2.7in
Control Throws
14
10mm 10mm
El e vator
15mm 15mm
Rudder
6mm 6mm
Ailerons
Adjust the control throws as shown in the diagram. These throws are good for general flying. You can adjust according to your personal preference.
ZERO FIGHTER EP
Measure C.G. with the wheels in retracted position.
Warning!
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by KM0283010 Outrunner Motor.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running propeller. Extreme caution should be exercised when working with electric powered models. Make sure the propeller is cleared of all objects, especially your hands before connecting the battery to the model. Make sure you understand the operation of the ESC (Electronic Speed Control) by studying the ESC manual. Once you plug in the battery for electric powered model, always treat the propeller as a rotating one, as accidental movement of the throttle stick will spin the propeller and could cause injuries.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove the wrinkles. Please begin with lower temperature setting and gradually raise the temperature until the wrinkles are gone. Too hot an iron may damage the covering. Don't use hot iron near the seams or edges, hot iron will melt the
glue and shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector into servo horn.
Make sure shoulder of screw is cleared from servo horn. Add washer to reduce play if necessary.
Shoulder
Tighten up the round nut against the shoulder. Apply CA or permanent thread locker.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 2403 Research Drive, Livermore, CA 94550 USA.
1. Name:______________________________________________
2. Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________ (QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
http://www.theworldmodels.com
E216X M0806
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