THE WORLD MODELS SPITFIRE EP, SPITFIRE EP 40 Instruction Manual

Page 1
Wing Span Wing Area Flying Weight Fuselage Length
50 in / 1270 mm
446.4 sq in / 28.8 sq dm
3.6 Ib / 1640 g 42 in / 1065 mm
Specifications
*Specifications are subject to change without notice.*
INSTRUCTION MANUAL
It is designed for maximum performance. Please seek advice if one is not familiar with this kind of electric powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference.
450W Motor System
Requires: 5-channel radio w/ 5 mini servos, Outrunner Motor KM374810, w/ Propeller Adaptor HW2340102, 40A Brushless ESC with 11x8E proepller, 4 cells 14.8V 3200 mAh Li - Po battery & charger.
SPITFIRE EP (40)
FACTORY PRE-FABRICATED ALMOST-READY-TO-FLY (ARF) SERIES MADE IN CHINA
The World Models
Manufacturing Co., Ltd.
www.theworldmodels.com
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Page 2
P. 1
INDEX
BEFORE YOU BEGIN
P. 1
PARTS LIST
P.2
SAFETY PRECAUTIONS
P.11
BEFORE YOU BEGIN
ASSEMBLY
P.3-P.11
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts, but will
not
extend to the parts that are good before
gluing to defective parts during assembly.
Warranty will not cover any parts modified by customer.
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
3m m
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion covering film.
Pay close attention here!
Pierce the shaded portion covering film.
Warning!
Must be purchased separately!
Drill holes with the specified diameter (here: 3mm).
Ensure smooth non-binding movement while assembling.
Apply instant glue (C.A.glue, super glue.)
Assemble left and right sides the same way.
Apply epoxy glue.
Applythreadlocker
SPITFIRE EP (40)
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Page 3
P.2
Parts List
1. MAIN WING -- 1 pair
2. PLYWOOD 2x48x48mm (For Aileron Servo) -- 1 pair BALSA 7x8x13mm (For Aileron Servo Stand) -- 4 pcs PUSHROD Ø1.4x70mm w/ Threads (For Aileron) -- 2 pcs HORN PL4113102 -- 2 sets CLEVIS PL4112105 -- 2 pcs STRAPER PL4112106 -- 2 pcs FUEL TUBE Ø2xD4xD4mm -- 4 pcs SCREW PA1.7x8mm -- 8 pcs SCREW PB2x14mm -- 4 pcs
3. WING JOINER 6x16x208mm -- 1 pc.
LINKAGE CONNECTOR 2.1mm -- 2 sets
4. RETRACTABLE LANDING GEAR -- 1 pair
MAIN LANDING GEAR COVER -- 1 pair RETRACTABLE LANDING GEAR COVER -- 1 pair SCREW PWA2x8mm -- 8 pcs MAIN WHEEL Ø50mm PL3111500 -- 2 pcs COLLAR Ø3.1mm w/ set screw -- 2 sets
5. STABILIZER & ELEVATOR -- 1 set
FUSELAGE -- 1 pc.
6. VERTICAL FIN & RUDDER -- 1 set
7. TAIL LANDING GEAR -- 1 set
TAIL WHEEL Ø23mm PL3111230 -- 1 pc. ALUMINUM REINFORCEMENT PLATE 0.3x8x22mm -- 1 pc. COLLAR Ø2.1mm w/ set screw -- 1 set SCREW PA2.6x12mm -- 2 pcs SCREW PM2x10mm -- 1 pc. M2 NUT -- 1 pc.
8. PUSHROD Ø1.4x610mm w/ Treads (For Elevator) -- 2 pcs
HORN PL4113102 -- 2 sets CLEVIS PL4112105 -- 2 pcs FUEL TUBE Ø2xD4xD4mm -- 2 pcs SCREW PB2x10mm -- 4 pcs
9. PUSHROD Ø1.4x646mm w/ Treads (For Rudder) -- 1 pc.
HORN PL4113102 -- 1 set CLEVIS PL4112105 -- 1 pc. FUEL TUBE Ø2xD4xD4mm -- 1 pc. SCREW PB2x10mm -- 2 pcs
10.SOCKET HEAD SCREW M3x12mm -- 4 pcs
SCREW PWA2.3x8mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
COWLING -- 1 pc. SPINNER Ø70mm PL2111070-- 1 set
11.STRAPER PL4112106 -- 2 pcs
FUEL TUBE d2xD4x4mm-- 2 pcs SPONGE 10x50x150mm -- 1 pc. BATTERY TIE 200mm -- 1 pc. DOUBLE-SIDED TAPE 30x35mm -- 1 pc. PUSHROD Ø1.4x42mm (For Elevator) -- 1 pc. PUSHROD CONNECTOR PL4410020 -- 1 set
12.SOCKET HEAD SCREW M2.5x30mm -- 2 pcs
WASHER d2.5xD8mm -- 2 pcs BALSA (Wing Protection) -- 1 pc.
13.PILOT PC101050A -- 1 pc.
CANOPY -- 1 pc. SCREW PWA2x8mm -- 4 pcs
14.DECALS:E311XMDEC -- 1 set
COVERING:-­LIGHTEX SGX 100 WHITE LIGHTEX SGX 203 LIGHT GRAY LIGHTEX SGX 340 OLIVE DRAB LIGHTEX SGX 351 DARK BLUE
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Page 4
P.3
Aileron
1
2
Apply instant type CA glue to both sides of each hinge.
Bottom View
Aileron Servo
Bottom View
PA1.7x8mm Screw
8
PB2x14mm
Clevis
Horn
Pushrod
Ø1.4x70mm
Fuel Tube
d2xD4x4
mm
Str aper
Fuel Tube
d2xD4x4mm
Ø1mm pilot holes for World Models horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
PA1.7x8mm
Balsa Wood
7x8x13mm
Plywood
2x48x48mm
PB2x 14mm
Screw
4
TWM PL8210010 CLEVIS WRENCH
1mm
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Page 5
3
P.4
Main Wing and Retract Servo
4
Retractable Landing Gear Cover
Completed
Bottom View Bottom View
Please dry fit wing joiner into left and right wing to make sure they fit with the proper dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to both sides of all surfaces in contact. Use a stick to apply the glue to inner side of wing joiner sleeve, and apply the glue to wing joiner before putting them together. Wing joiner not glued properly will lead to wing failure and plane crash.
Please refer to attched sheet for linkage connector installation
Wing Joiner
6x16x208mm
Aileron Servo
Wheels up Position
Wheels down Position
To L-si de
To R-si de
PWA2x8mm Screw
PWA2x8mm
8
1mm
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Page 6
P.5
Stabilizer & Elevator
5
Apply instant type CA glue to both sides of each hinge.
Vertical Fin & Rudder
6
Apply instant type CA glue to both sides of
each hinge.
Completed
C C'
C=C'
A A'
A= A'
(Stabil izer)
(Main Wi ng)
B B'
B=B'
Completed
Temporary install the main wing, adjust leveling of the stabilizer to make it as parallel to the main wing as possible.
T
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Page 7
P.6
Tail Landing Gear
7
PM2x10mm Screw
PA2.6x12mm Screw
M2 Nut
1
1
2
PM2x10mm
M2 Nut
Steering Bracket
2.1mm Collar
1
Rudder Pushrod
9
Bottom View
PB2x10mm Screw
2
Ø1mm pilot holes for World Models horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
Clevis
Fuel Tube
d2xD4x4
mm
PB2x10mm
Pushrod
Ø1.8x646mm
Elevator Pushrod
8
PB2x10mm Screw
4
Ø1mm pilot holes for World Models horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
≈77mm
≈39mm
≈52mm
≈28mm
PB2x10mm
Fuel Tube d2xD4x4mm
Clevis
Pushrod
Ø1.4x610mm
Horn
Horn
Bottom View
Bottom View
3mm
set scre w
PA2.6x12mm
TWM PL8210010 CLEVIS WRENCH
TWM PL8210010 CLEVIS WRENCH
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Page 8
P.7
Outrunner Motor / Cowling /
Spinner
10
M3x8mm
d3xD7mm Washer
M3x12mm
Socket Head Screw
d3xD7mm
Washer
Socket Head Screw
Make sure the rotating motor casing is not in contact with wirings or anything.
Optional Parts
Completed
PWA2.3x8mm Screw
4
Cowling
Spinner Ø70mm
PA3x12mm
M6 Nut
PWA2.3x8mm
d3xD7mm Wash er
4
4
M3x12mmSocket Head Screw
TWM HW3111700 PROPELLER ADAPTOR WRENCH
Outrunner 37/48 Deluxe KM0374810
Propeller Adaptor Set HW2340102
Propeller Set (11x8E) PL6211108
Motor Mount
PL5404000
M3x8mm
d3xD7mm Washer
Brushless ESC
Double Sided Tape
T
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Page 9
P.8
Radio Equipment
11
Completed
Bottom View
Front
Install and arrange the servo as shown in the diagram.
Rudder Pushrod
Fuel Tube
d2xD4x4mm
Elevator Servo
Pushrod Connector
Battery Tie
200mm
KA1.7x6mm
Elevator Pushrod
Ø1.4x42mm
Elevator Servo
Rudder Servo
Receiver
Battery
J1
J2
J1(Pushrod Ø1.4x42mm)
J2(Pushrod Ø1.4x610mm)
Sponge10x50x150mm
Straper
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Manufacturing Co., Ltd.
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Page 10
P.9
Main Wing
12
d2.5xD8mmWasher
M2.5x30mm
2
2
Canopy
13
PWA2x8mmScrew
4
Completed
PWA2x8mm
d2.5xD8mm
M2.5x30mm
Wing Protection
Socket Head Screw
Pilot
T
he W
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Page 11
P.10
Wing Setting
14
Adjust the wing and fuselage configuration as shown in the diagrams.
A=A’ B=B’ C=C’ D=D’
B
B’
A A’
D C C
’
D
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Page 12
P.11
Control Throws
15
C.G.
16
Adjust the control throws as shown in the diagram. These throws are good for general flying. You can adjust according to your personal preference.
The ideal C.G. position is 72 mm ( 2.8 in ) behind the leading edge measured at where the wing meets the fuselage. In order to obtain the C.G. specified, add weight to the fuselage or move the battery position. Check the C.G. before flying.
Measure C.G. with the wheels in retracted position.
Rudder
15 mm 15 mm
Elevator
10 mm
10 mm
6 mm
6 mm
Aileron
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by 450W Motor System.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running propeller. Extreme caution should be exercised when working with electric powered models. Make sure the propeller is cleared of all objects, especially your hands before connecting the battery to the model. Make sure you understand the operation of the ESC (Electronic Speed Control) by studying the ESC manual. Once you plug in the battery for electric powered model, always treat the propeller as a rotating one, as accidental movement of the throttle stick will spin the propeller and could cause injuries.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove the wrinkles. Please begin with lower temperature setting and gradually raise the temperature until the wrinkles are gone. Too hot an iron may damage the covering. Don,t use hot iron near the seams or
edges,hot iron will melt the glue and shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
E311XMPO211 0090 7
72 mm
C.G.
2.8 in
Warning!
SPITFIRE EP (40)
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Page 13
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector into servo horn.
Make sure shoulder of screw is cleared from servo horn. Add washer to reduce play if necessary.
Shoulder
Tighten up the round nut against the shoulder. Apply CA or permanent thread locker.
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Page 14
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.
1. Name:______________________________________________
2. Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________ (QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form. Thank you very much for purchasing our product.
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Page 15
Large Clevis•
Small Clevis•
Pl8210 010
KM0374810
KC2040A02 55x28x12mm 1 pc.
HW3111700
HW2340102 d5xD6 1 set
Outrunner 37 / 48 Deluxe
-Max speed: 13860 rpm
-Kv (rpm / V): 770
-Operating Power: 450 W
-Operating Voltage: 8.5 - 18 V
-Operating Current: 30 A
-Peak Current: 30A (max. 15 sec.)
-Internal Resistance: 34 m ohms
-Diameter: 37.2 mm
-Length: 48.5 mm
-Weight: 172 g
-Shaft Diameter: 5 mm
-Shaft Length: 21 mm
-Mounting Screw:
-M3 (Front) and M2.5 (Back)
-Distance of Mounting Holes: 25mm (Front) and 15.5mm (Back)
-Voltage Range: /
-Current: 40A continuous
-Burst current (<10 seconds): 55A
-Weight: 33g (with wires)
-BEC output: 3A
-Input: Li-ion / Li-poly 2-5 cells; Nimh / Nicd 5-15 cells operation
T
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Manufacturing Co., Ltd.
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Page 16
E311XMPO211 0090 7
The World Models
Manufacturing Co., Ltd.
www.theworldmodels.com
Warbirds
Scale
Sports
Trainer
Ducted Fan
Pattern
Funfly
Electric
Glider 
Boat
Accessories
Covering
(Lightex / Toughlon)
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Manufacturing Co., Ltd.
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