THE WORLD MODELS 1/3 PIPER J-3 CUB Instruction Manual

* Specifications are subject to change without notice. *
Requires: 80cc gasoline engine, 4-channel radio w/ 6 high torque servos.
1/3 PIPER J-3 CUB
1/3 PIPER J-3 CUB
INSTRUCTION MANUAL
Warning! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind of engine powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference.
Wing Span 141 in / 3580 mm Wing Area 2821 sq in / 182 sq dm Flying Weight 28.5 lbs / 13000 g Fuselage Length 91 in / 2310 mm
Specifications
FACTORY PRE-FABRICATED ALMOST-READY-TO-FLY (ARF) SERIES MADE IN CHINA
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
A186RPO27761212
P.1
INDEX
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
BEFORE YOU BEGIN PARTS LIST ASSEMBLY SAFETY PRECAUTIONS
P.1 P.2 P.3-P.12 P.12
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts, but will not extend to the parts that are good before gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
1
2
3
Cut off shaded portion.
Ensure smooth non-binding movement while assembling.
Apply instant glue (C.A.glue, super glue.)
Assemble left and right sides the same way.
Peel off shaded portion covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified diameter (here: 3mm).
Pierce the shaded portion covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
1/3 PIPER J-3 CUB
1/3 PIPER J-3 CUB
A186RPO27761212
Parts List
COVERING: TOUGHLON STL 331 CUB YELLOW LIGHTEX SGX 201 BLACK
P.2
1. MAIN WING -- 1 pair
2. SERVO MOUNTING PANEL (For Aileron) -- 1 pair HEAVY DUTY CLEVIS PL4112200 -- 4 sets SOCKET HEAD SCREW M4x60mm -- 2 pcs SCREW PWA2.3x8mm -- 8 pcs M4 NYLON INSERT LOCK NUT -- 2 pcs HEAVY DUTY HORN BRACKET PL4112400 -- 2 sets HEAVY DUTY SERVO HORN PL4120300 -- 2 sets PUSHROD Ø2.3x129mm w/ Threads (For Aileron) -- 2 pcs SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets
3. SOCKET HEAD SCREW M4x20mm -- 4 pcs SOCKET HEAD SCREW M3x20mm -- 8 pcs WIRE BRACKET PL5330040Y -- 8 pcs MAIN WING STRUTS -- 1 pair WING STRUT WIRE D4mm -- 2 pcs M3 NYLON INSERT LOCK NUT -- 4 pcs WASHER d3xD7mm -- 12 pcs WASHER d4xD12mm -- 4 pcs
4. FUSELAGE -- 1 pc. STABILIZER & ELEVATOR -- 1 set SCREW PWM2.5x12mm -- 2 pcs STABILIZER WIRE Ø4x200mm -- 2 pcs
5. VERTICAL FIN & RUDDER -- 1 set
6. TAIL GEAR ASSEMELY (PL3410032) --1 set COPPER PLATE (For Stays on Tail Fueslage Bottom) 3x12x110mm -- 1 pc. SCREW PA3x18mm -- 3 pcs SCREW PWA2.5x12mm -- 2 pcs ALUMINUM PLATE 1.5x12x60mm -- 1 pc. SPRING Ø5.2x49mm -- 2 pcs
7. MAIN LANDING GEAR -- 1 set SCREW HM4x18mm -- 2 pcs SCREW PA3x14mm -- 12 pcs SCREW PA4x20mm -- 2 pcs WASHER d4xD12mm -- 2 pcs WASHER d4xD9mm -- 2 pcs MOUNTING PLATE 12x20mm PL4114020 -- 6 pcs ALUMINUM PLATE 3x15x77mm -- 2 pcs
8. SCREW PA1.7x8mm -- 6 pcs SCREW PM3x12mm -- 8 pcs WASHER d3xD7mm -- 16 pcs M3 NUT -- 8 pcs COLLAR Ø6.1mm w/ set screw -- 4 sets LARGE SCALE CAPTIVE AIR WHEELS Ø140mm -- 2 sets PLYWOOD 2x211.5x193.5mm (Main Langing Gear Cover) --1 pair WIRE BRACKET PL5330060Y -- 8 pcs
9. BLIND NUT M6 -- 4 pcs WASHER d6xD15mm -- 4 pcs SOCKET HEAD SCREW M6x30mm -- 4 pcs
10. COWLING -- 1 pc. TRANSPARENT 3D TEMPLATE -- 1 pc. SCREW PA3x12mm -- 4 pcs WASHER d3xD7mm -- 4 pcs SILICON GROMMET d2.5xD8.5mm -- 4 pcs DUMMY ENGINE COVER -- 1 pair
11. FUEL TANK 1500cc PL1121500G -- 1 set CABLE TIE 1.5x8x500mm -- 1 pc. DOUBLE-SIDED TAPE 40x160mm -- 1 pc.
12. PUSHROD Ø2.3x215mm w/ Threads (For Elevator) -- 2 pcs SOCKET HEAD SCREW M4x40mm -- 2 pcs M4 NYLON INSERT LOCK NUT -- 2 pcs SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets HEAVY DUTY HORN BRACKET PL4112400 -- 2 sets HEAVY DUTY SERVO HORN PL4120300 -- 2 sets HEAVY DUTY CLEVIS PL4112200 -- 4 sets
13. PUSHROD Ø2.3x170mm w/ Threads (For Rudder) -- 1 pc. SOCKET HEAD SCREW M4x60mm -- 1 pc. M4 NYLON INSERT LOCK NUT -- 1 pc. SWIVEL CLEVIS HORN FAIRING PL4610010 -- 1 set HEAVY DUTY HORN BRACKET PL4112400 -- 1 set HEAVY DUTY SERVO HORN PL4120300 -- 1 set HEAVY DUTY CLEVIS PL4112200 -- 2 set
14. SCREW PM2x18mm -- 12 pcs WASHER d2xD5mm -- 24 pcs M2 NYLON INSERT LOCK NUT -- 12 pcs CLEVIS -- 12 pcs WIRE Ø1x4200mm -- 1 pc. FLYING WIRE BRACKET -- 12 pcs CLIP PIN Ø0.8x23mm -- 6 pcs EYE SCREW -- 12 pcs COPPER TUBE d2.5xD3.2x8mm (For Rudder) -- 16 pcs
15. SIDE WINDOWS -- 1 pair
16. LINKAGE CONNECTOR Ø2.1mm w/ set screw -- 1 set
17. PLYWOOD 3x196x304mm (For Fuselage Servos) -- 1 pc. PLYWOOD 3x10x160mm (For Fuselage Servo Stand) -- 2 pcs BALSA 10x10x288mm (For Fuselage Servo Stand) -- 2 pcs SPONGE 10x80x200mm -- 2 pcs THROTTLE PUSHWIRE Ø1.8x480mm -- 1 pc. PLASTIC TUBE d2xD3xd300mm -- 1 pc.
18. PILOT PC101110A -- 1 set SCREW PWA2x12mm -- 4 pcs COCKPIT BASE PANEL 3x196x444mm -- 1 pc. WOOD 10x10x443mm (For Cockpit Base Panel) -- 2 pcs
19. WIND SHIELD -- 1 pc. M2 NYLON INSERT LOCK NUT -- 2 pcs SCREW PM2x14mm -- 2 pcs WASHER d2xD5mm -- 4 pcs MOUNTING PLATE 5x15mm PL4114015 -- 2 pcs
20. WING TUBE Ø22x976mm -- 2 pcs
SELF-TIGHTENING LATCHING PIN PL9120010 -- 4 pcs WIRE Ø0.8mm -- 2 pair
M3x8mm SET SCREW -- 4 pcs
21. SCREW HM4x15mm -- 2 pcs WASHER d4xD12mm -- 2 pcs M4 NYLON INSERT LOCK NUT -- 2 pcs
22. DECALS A186RDEC -- 1 set
A186RPO27761212
P.3
Main Wing1
Aileron servo2
Aileron Servo Lead
2
M4
Nylon Insert Lock Nut
2
8
1.5mm
PWA2.3x8mm Screw
PWA2.3x8mm
M2x10mm
Heavy Duty Clevis
Heavy Duty Horn Bracket
Heavy Duty Clevis
PA1.7x8mm
M2x10mm
M4x60mm
Pushrod Ø2.3x129mm
M4 Nylon Insert Lock Nut
M2 Nylon Insert Lock Nut
Bottom View
Bottom View
1.5mm
M2
Nylon Insert
Lock Nut
M2x8mm Socket Head Screw
M2 Nut
PL4120300
M4x60mm
Socket Head Screw
A186RPO27761212
Vertical Fin & Rudder
5
PWM2.5x12mmScrew
2
Stabilizer & Elevator
4
(Stabilizer)
(Main Wing)
B B'
B=B'
Temporary install the main wing, adjust leveling of the stabilizer to make it as parallel to the main wing as possible.
Completed
Completed
PWM2.5x12mm
Ø4x200mm
P.4
Wing Struts
3
M4x20mm
Socket Head Screw
d4xD12mm Washer
d3xD7mm
Washer
M3 Nylon Insert Lock Nut
4
4
12
4
d4xD12mmWasher
d3xD7mmWasher
d3xD7mmWasher
M4x20mm
M3x20mm
M3x20mm
M3 Nylon Insert Lock Nut
M3x20mm
Socket Head Screw
8
Bottom View
465mm 481mm
174mm
280mm
184mm
260mm
Remove coverings for all surfaces in contact before applying A/B epoxy glue.
A186RPO27761212
Main Landing Gear
Front
PA3x14mm
PA4x20mm
HM4x18mm
d4xD9mm Washer
d4xD12mm Washer
Aluminum Plate 3x15x77mm
Landing Gear
Front
PM3x12mm Screw
PA1.7X8mm Screw
d3xD7mm Washer
M3 Nut
8
6
16
8
4
3mm Set Screw
4
6
D6.1mm
Collar
d4 x D12mm Washer
HM4x18mm Screw
2
2
PA 3x14mm Screw
12
d4 x D9mm Washer
2
PA 4x20mm Screw
2
7
8
3.5mm
1.5mm
P.5
Bottom View
Bottom View
Tail Landing Gear
3
2
6
PWA2.5 x 12mm
PA3 x18mm
Copper Plate
1.5x12x60mm
Spring
2.5mm
1.5mm
Bottom View
PA3x18mm Screw
PWA2.5x12mm
Screw
M3 x 3mm Set Screw
M3 x 3mm Set Screw
Wheel Ø140mm
Wheel Cover
6.1 mm Collar
6.1 mm Collar
PA1.7x8 mm
M3 Nut
Washer d3xD7mm
Washer d3xD7mm
PM3x12mm
Main Langing Gear Cover
Wire Bracket Ø6
A186RPO27761212
Engine
9
d6xD15mm Washer
M6 Blind Nut
4
4
4
Cowling
10
PA3x12mm Screw d2.5x8.5mm Silicon Grommet
4
4
Please refer to the attached sheet for usage of the transparent 3D template.
First insert the grommet to the cowling then apply screw.
M6x30 SOCKET HEAD SCREW
Washer d6xD15mm
M6 Blind Nut
SOCKET HEAD SCREW M6x30mm
P.6
190mm
7.48 in.
d3xD7mm Washer
16
Cowling
Fuselage
d2.5x8.5mm Silicon Grommet
PA3x12mm
Washer d3xD7mm
Completed
7.2mm
1.5mm
A186RPO27761212
Fuel Tank
11
UP
P.7
Completed
1 2 3
Double-sided Tape 40x160mm
Cable Tie
1.5x8x500mm
Fuel Tank 1500cc
M4 NYLON INSERT LOCK NUT
2
Bottom View
Elevator Pushrod
12
M2 x 10mm
PA1.7 x 8mm
Heavy Duty Clevis
Pushrod
Heavy Duty Horn Bracket
M4 x 40mm
M2 Nylon Insert Lock Nut
M4 Nylon
Insert Lock
Nut
M2 x 10mm
Pushrod
Heavy Duty Servo Horn
M2 Nylon Insert Lock Nut
2
M4x40 SOCKET HEAD SCREW
M2x8mm Socket Head Screw
M2 Nut
PL4120300
Rudder
Pushrod
13
M4 NYLON INSERT LOCK NUT
1
Bottom View
M2 x 10mm
PA1.7 x 8mm
PA1.7 x 8mm
Heavy Duty Clevis
Pushrod
Heavy Duty Horn Bracket
M4 x 60mm
M2 Nylon Insert Lock Nut
M4 Nylon
Insert Lock
Nut
1
M4x60 SOCKET HEAD SCREW
M2x8mm Socket Head Screw
M2 Nut
PL4120300
M2 x 10mm
Pushrod
Heavy Duty Servo Horn
M2 Nylon Insert Lock Nut
A186RPO27761212
Throttle Pushwire
3mm
Washer 2mm
Washer 2mm
M2 Nut
14
Flying Wire
PM2x18mm Screw
12
12
M 2 NY LON IN SERT LOCK NU T
Windows
Securely glue the windows to the fuselage.
Window A
Window B
15
Copper Tube
Press down the center 1/3 portion
Throttle Servo.
COMPLETED
1.5mm
d2xD5mmWasher
24
P.8
Completed
Servo Set
16
3x3mm Set Screw
M2 Nut
Linkage Connector
1
1
1
2
2mm Washer
Please refer to the attached sheet for linkage connector installation.
M2
PM2x18mm
PM2x18mm
d2.5xD3.2x8mm
3mm
3mm
d2xD5mm
Washer
M 2 NY LON IN SERT LOCK NU T
A186RPO27761212
Throttle Servo
Sponge
Throttle Pushrod D1.8x480mm
Plastic tube d2xD3x300mm
18
Pilot
Wind Shield
19
PWA 2x12mm Screw
M2 NYLON INSERT LOCK NUT
2
PM2x14mm Screw
2
d2 x D5mm Washer
4
17
Radio Equipment
Battery
Receiver
lnstall and arrange the servo as shown in the diagram.
Bottom View
4
PC101110A
PWA2x12mm Screw
P.9
PM2x14mm
Mounting Plate
Washer d2xD5mm
Washer d2xD5mm
M2 Nylon Insert Lock Nut
A186RPO27761212
P.10
Main Wing
20
Wing Tube
Ø22x976mm
Lead to Aileron Servo
4
Set Screw
M3 x 8mm
Wing Tube PWA2.3x12mm
Self Tightening
Wing Latch
Set Screw
M3X8mm
M3x8mm
Set Screw
Wire Ø0.8mm
Completed
Wing Struts
21
HM4x15mm Screw
d4x D12mm Washer
2
2
M4 NYLON INSERT LOCK NUT
2
HM4x15mm
M4 NYLON INSERT LOCK NUT
Washer
d4xD12mm
A186RPO27761212
P.11
Wing Setting
Adjust the wing and fuselage configuration as shown in the diagrams.
22
A'
A
A = A
'
B = B
'
C = C
'
B B
'
C
C
'
A186RPO27761212
Important Safety Precautions
23
Control Throws
Adjust the control throws as shown in the diagram. These throws are good for general flying. You can adjust according to your personal preference.
Aileron
40mm
Elevator
50mm
Rudder
65mm
24
C.G
.
65mm
50mm
40mm
Warning!
150mm
5.9in
C.G.
1/3 PIPER J-3 CUB
1/3 PIPER J-3 CUB
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by 80c.c. engine, using a more powerful engine does not mean better performance. In fact, over powered engine may cause structural damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove the wrinkles. Please begin with lower temperature setting and gradually raise the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Don't use hot iron near the seams or edges, hot iron will melt the glue and shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
http://www.theworldmodels.com/para/instruction/instructionManuals.php
P.12
The ideal C.G. position is 150mm (5.9in.) behind the leading edge measured at where the wing meets the fuselage. In order to obtain the C.G. specified, add weight to the fuselage or move the battery position. Check the C.G. before flying.
If you are converting this model to electric, please move the C.G. forward 10% of current C.G. distance from leading edge to compensate for weight of fuel.
A186RPO27761212
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including product news and free upgrade parts when applicable. Please fill in the following and send to AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.
1. Name:______________________________________________
2. Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________ Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form. Thank you very much for purchasing our product.
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector into servo horn.
Make sure shoulder of screw is cleared from servo horn. Add washer to reduce play if necessary.
Shoulder
Tighten up the round nut against the shoulder. Apply CA or permanent thread locker.
A186RPO27761212
This transparent 3D template is used for position guidance of the actual cutting of the pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and exhaust pipe, then slide onto the actual cowling and use as template to mark the openings required for final cutting.
1 2
3 4
A186RPO27761212
A186RPO27761212
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