The Wings Maker ULTIMATE 40, GA018 Instruction Manual

THE WINGS MAKER
FACTORY PRE-FABRICATED ALMOST-READY-TO-FLY (ARF) SERIES MADE IN CHINA
* Specifications are subject to change without notice.*
It is designed for maximum performance. Please seek advice if one is not familiar with this kind of engine powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference.
Warning ! This model is not a toy.
Wing Span: 42.0 in / 1060 mm Wing Area: 578 sq in / 37.3 sq dm Flying Weight: 4.5 lbs / 2050 g Fuselage Length: 39.5 in / 1000 mm Requires : 2-stroke 0.40-0.46 or 4-stroke 0.48 engine
4-channel radio w / 3 standard servos and 1
mini servo
Specifications
Before commencing assembly, please read these instructions thoroughly.
Specifications
GA018PO2 78 11208
www. t hewings maker . com
INSTRUCTION MANUAL
40
40
P.1
P. 3 - 11
IN DE X
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 11
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts,but will not extend to the parts that are good before gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
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40
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion covering film.
Pay close attention here!
Pierce the shaded portion covering film.
Must be purchased separately!
Drill holes with the specified diameter (here: 3mm).
3mm
Ensure smooth non-binding movement while assembling.
Apply instant glue (C.A.glue, super glue.)
Assemble left and right sides the same way.
Apply epoxy glue.
Apply thread locker
GA018PO2 78 11208
Parts List
COVERING:--
LIGHTEX SGX331 CUB YELLOW LIGHTEX SGX311 FERRARI RED LIGHTEX SGX251 SKY BLUE LIGHTEX SGX250 BLUE LIGHTEX SGX310 RED LIGHTEX SGX312 BRIGHT RED LIGHTEX SGX100 WHITE
P.2
1. MAIN WING(Lower) -- 1 pair
2. PLYWOOD 5x28x48mm(For Aileron Servo) -- 1 pc. RING Ø2.3mm--2 pcs
3. PUSHROD Ø1.8x70mm w/ Threads(For Aileron Servo) -- 2 pcs
FUEL TUBE Ø6x5mm -- 4 pcs STRAPER -- 2 pcs CLEVIS -- 2 pcs
4. MAIN WING(Upper) -- 1 set
5. FUSELAGE -- 1 pc. STABILIZER & ELEVATOR -- 1 set
6. VERTICAL FIN & RUDDER -- 1 set
7. TAIL LANDING GEAR -- 1 set
COLLAR 2.1mm w/ set screw -- 1 set TAIL WHEEL Ø25mm -- 1 pc. SCREW PA3x12mm -- 2 pcs
8. PUSHROD Ø1.8x465mm w/ Threads(For Elevator Servos) -- 2 pcs
SCREW PB2x12mm -- 4 pcs FUEL TUBE Ø6x5mm -- 2 pcs CLEVIS -- 2 pcs
HORN -- 2 sets
9. PUSHORD Ø1.8x535mm w/ Threads(For Rudder Servo) -- 1 pc.
SCREW PB2x12mm -- 2 pcs FUEL TUBE Ø6x5mm -- 1 pc. CLEVIS -- 1 pc. HORN -- 1 set
10. MAIN LANDING GEAR -- 1 set
MAIN WHEEL Ø58mm -- 2 pcs WHEEL PANTS -- 1 pair COLLAR 4.1mm w/ set screw--4 sets SCREW KA2.3x8mm -- 4 pcs
QUICK RELEASE NYLON RIVET PL1208042 -- 4 pcs
SCREW PM4x38mm -- 2 pcs SOCKET HEAD SCREW M3x16mm -- 3 pcs WASHER d3xD7mm -- 3 pcs WASHER d4xD9mm -- 4 pcs M4 NUT -- 2 pcs PLATE 1mm--1 pair
11. ENGINE MOUNT PL5111030 -- 1 set
SOCKET HEAD SCREW M3x20mm -- 4 pcs WASHER d3xD7mm -- 4 pcs
12. FUEL TANK 260cc -- 1 set
DOUBLE-SIDE TAPE 40x100mm -- 1 pc.
CABLE TIE 1.5x5x400mm -- 1 pc.
13. LINKAGE CONNECTOR 2.1mm -- 1 set
14.SOCKET HEAD SCREW M3x25mm -- 4 pcs
WASHER d3xD7mm -- 8 pcs M3 NUT -- 8 pcs THROTTLE PUSHWIRE Ø1.2x300mm -- 1 set PLASTIC TUBE d2xD3x200mm -- 1 set
16. PUSHROD CONECTOR -- 1 set PUSHROD Ø1.8x70mm(For Elevator Servo) -- 1 pc. STRAPER -- 2 pcs FUEL TUBE Ø6x5mm -- 2 pcs SPONGE 10x80x200mm(For Radio Equipment) -- 2 pcs
17. CANOPY -- 1 set DOUBLE-SIDED TAPE 8x500mm -- 1 pc. SCREW PWA2.3x8mm -- 4 pcs SILICON GROMMET d1.5xD6.5mm(For Canopy) -- 4 pcs
18.COWLING -- 1 pc. TRANSPARENT 3D TEMPLATE -- 1 pc. SPINNER Ø57mm -- 1 set SCREW PWA2.6x12mm -- 4 pcs SILICON GROMMET d1.5xD6.5mm(For Cowling) -- 4 pcs
19. SCREW HM4x25mm -- 1 pc. WASHER d4xD15mm -- 1 pc.
20. SOCKET HEAD SCREW M3x30mm -- 1 pc. SOCKET HEAD SCREW M3x20mm -- 1 pc. SCREW PM3x12mm -- 8 pcs SCREW PM2x8mm -- 2 pcs SCREW PA3x12mm -- 4 pcs WASHER d3xD7mm -- 18 pcs M2 NYLON INSERT LOCK NUT -- 2 pcs M3 NYLON INSERT LOCK NUT -- 10 pcs PLYWOOD 4x143x181mm(Side Cabane) -- 2 pcs PLYWOOD 3x236x230mm(Wing Incidence Angle Template) -- 2 pcs ALUMINUM PLATE(Brace:Fuselage to Wing) -- 1 set
21. SCREW PB2x12mm -- 8 pcs HORN -- 4 sets CLEVIS -- 4 pcs PUSHROD Ø1.8x145mm w/ Threads(For Aileron to Aileron) -- 2 pcs FUEL TUBE Ø6x5mm -- 4 pcs
22. DECALS -- 1 set
15. BATTERY COVER -- 1 pc.
GA018PO2 78 11208
P.3
1
Aileron Servo (Lower)
2
Main Wing (Lower)
Ring
Plywood 5x28x48m m
1mm
Aileron Servo (Lower)
3
Straper
Fuel Tube Ø6x5mm
Clevis
Pushrod Ø1.8x70mm
Completed
Completed
CABA NE MOUNTCABA NE MOUNT
Top View
Please use min i servo
TWM PL8210010 CLEVIS WRENCH
GA018PO2 78 11208
P.4
4
Stabilizer & Elevator
5
Main Wing (Upper)
Apply ins tan t type CA glu e to both sides of ea ch hinge.
Vertical Fin & Rudder
6
Bottom View
Completed
A=A
A
A
C=C
C
C
(Stab il iz er)
(Main W in g)
B B'
B=B'
Completed
CABA NE MOUNTCABA NE MOUNT
Remo ve coveri ngs for a ll surf aces in con tact be fo re appl ying A/B e poxy glue .
GA018PO2 78 11208
Remov e co ve rings for all s ur fa ces in conta ct b ef ore apply in g A/B e po xy glue.
P.5
Tail Landing Gear
7
9
Rudder Pushrod
2mm
PA3x12mm Screw
2.1mm Collar
M3x3mm Set S cr ew
PA3x12mm
2.1mm Coll ar
1
Horn
PB2x12mm
Fuel Tu be D6x5mm
Clevis
Pushrod
Ø1.8x535mm
Bottom View
Bottom View
8
Elevator Pushrod
Fuel Tube D6x5mm
Clevis
PB 2x12mm
Horn
Ø1.8x4 65mm
Push rod
Bottom View
1
20mm
46mm
90mm
28
mm
2
4
PB2x8mm Screw
TWM PL8210010 CLEVIS WRENCH
4
PB2x8mm Screw
TWM PL8210010 CLEVIS WRENCH
GA018PO2 78 11208
UP
P.6
12
Fuel Tank
Engine Mount
11
d3xD7mm Washer
Blind nuts are off-centered to keep the spinner at the fuselage axis.
Engine Mount
PL511103 0
Apply thr ead locker t o screws.
10
Main Landing Gear
M3x16mm
Socket Head Screw
Bottom View
M4 Nut
d4
xD
9
mm
Was
he
r
3mm
Set Scr ew
Ø58 mm M ain Whee l
PM4 x38mm
Pla te 1m m
M3x20mm Socket Head Screw
4
M3x20mm
Socket Head Screw
Fue l Tank 260 cc
d3x
D
7m
m
Was he r
4.1m m Colla r
2
4
PM4x38mm S cr ew
3
d2XD 8m m Quick Release Nylon Riv et
4
KA2.3x8m m Screw
4
M4 Nut
2
M3x 16mmS oc ket Head Sc re w
d3xD 7m m Wash er
3
d4xD 9m m Wash er
4
d3xD 7m m Wash er
4
Double_ si de Tap e 40x100m m
Cable Tie 1. 5x 5x 40 0m m
GA018PO2 78 11208
P.7
14
Engine
M3 Nut
8
8
d3xD7mm Washer
d3xD7mm Washer
M3x25mm
M3 Nut
Throttle Pushwire Ø1.2x300mm
Plastic Tube d2xD3x200mm
115mm
4.5 in.
Installe d En gi ne P os it io n
Throttl e pu sh wire
3mm
Throttl e Se rv o.
2mm
Was her
Servo Set
2mm
3x3mm Set Screw
Linkage C onn ector
M2 Nut
2mm Washer
1
1
1
2
13
M2 Nut
Please refer t o attached shee t for linkage con nec tor installat ion.
d3xD7mm Washer
Inverted Mount
4
M3x 25mmS oc ket Head Sc re w
GA018PO2 78 11208
15
Battery Cover
Battery Cover
Front
On
Off
Spon ge
10x8 0x200mm
Straper
Fuel Tube Ø6x5mm
Throttle Pus hw ir e Ø1.2x300 mm
Rudder Pus hr od Ø1.8x535 mm
Throttle Ser vo
Rudder Ser vo
Fr o nt
Elevator S er vo
P.8
16
18
Cowling & Spinner
PWA2.6 X 1 2mm Screw
4
d1.5xD6.5mm Screw
4
17
Canopy
First insert the grommet to the canopy then apply screw.
PWA2.3 x8mm Screw
4
d1.5 xD6.5mm S ilico n Gr ommet
4
Radio Equipment
Ø57mm
Spinner
1.5mm
1.5mm
Apply double-sided tape
Install and arrange the servo as shown in the diagram.
KM 2x8m m
M2 Nut
Eleva to r Pu shrod
Ø1.8x7 0m m
Ele vator S ervo
d1.5xD 6. 5m m
Silico n Gr om met
PWA 2. 3x8mm
Please refer t o the attached sheet f or usage of the tra nsparent 3D tem plate. First ins ert t he grommet to the c owling then app ly screw.
Re c eive r
Ba t tery
PWA 2.6x12m m
Silicon Grommet d1.5xD6.5mm
Cowli ng
Fuselage
GA018PO2 78 11208
4
P.9
19
20
Main Wing (Lower)
HM4x25mm Screw
1
d4xD15mm Washer
1
PM4x25mm
Bottom View
Main Wing
PM3x12mm Screw
8
d3xD7mm Washer
18
M2 Nylon Inser t Lock Nut
2
PLYWOOD 3x236x230mm
40mm
94mm
PLYWOOD 4x143x181mm
SIDE CABANE
WING INCIDEN CE AN GL E TEMPLATE
PA3x12mm Screw
Oute r wing caba ne shou ld fit to the o utside of out er wing cab ane moun ts.
d4xD15mm Washer
With the wing incidence angle template still in place, position the side cabanes, mark and drill the side cabane mounts and fasten with PM3x12mm screw and nut.
M3 Nylon Inser t Lock Nut
10
2
PM2x8mm Screw
M3 Nylo n In sert Lock Nu t
3mm
d3xD7mm Was he r
d3xD7mm Was he r
PM3x12mm
Pierce the two pre-drill holes at upper wing center line and fasten the center cabanes with PM3x20mm & PM3x30mm screw and nut. With the lower wing fastened to the fuselage, insert the wing incidence angle templates to both sides of upper and lower wing to hold the upper wing in position. Mark and drill 2mm pilot holes at the fuselage and fasten the center cabane with PA3x12 mm screws.
M3x30mm
M3x20mm
d3xD7mm Was he r
M3 Nylon Insert Lock Nut
d3xD7mm Was he r
PA3x12mm
2mm
M3 Nylon Insert Lock Nut
PM2x8mm
M2 Nylon
Insert Lock Nut
Fron t
Fron t
Please insta ll in correct dire ction
1
M3x 30mmS oc ket Head Sc re w
1
M3x 20mmS oc ket Head Sc re w
GA018PO2 78 11208
B
B'
C
C'
D
D'
The Wings Ma
ker
www. the
wing smake r.co
m
P.10
21
22
Wing Setting
Main Wing
PB2x12mm Screw
8
A=A' B=B' C=C' D=D' E=E' F=F'
F
F'
G=G'
G G'
E E'
PB2x12mm
Fuel Tube Ø6x5mm
Clevis
Clevis
Horn
Horn
Pushrod Ø1.8x145m m
Main Wing (U pp er )
Main Wing (L ow er )
Ø1mm pilot holes for Th e Wings Maker tri-horn are pre -drilled. Please look for pin-hole marks at under side of cont rol surfaces.
The Wings Mak er
www.thewi ngsmaker .com
A
A'
GA018PO2 78 11208
C.G.
24
P.11
Control Throws
Adju st the cont rol throw s as shown in t he diagra m. Thes e thr ow s are good for ge neral flying . You can adju st accord ing to your p ersonal p refer en ce.
Elev ator
Rudd er
Aile rons
5mm
5mm
30mm
30mm
10mm
10mm
Impor tant Safety Precautions
# First t ime flyer should never fly by himself / herself. Assist ance from experienced flyer is absol utely necessary.
# Pre-flight adjust ment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by 2-stroke 0.40-
0
46
or 4-stroke 0.48
engines, using a more pow erful engine does not mean bet ter performance. In fact, over
power ed engine may ca use severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running propeller.
# If you fi nd wrinkles on the covering as a r esult of weath er changes, you can use hot iron to remo ve the wrinkle s. Please begin with lower temperature setting and gradually rais e the tem perature until the wrinkles are gone. Too hot an iron may damage the cove ring.
# Check and re-tighten up all factory assembled screws, use th read locker if necessary.
.
81mm
3. 2 in.
The ide al C.G. position is 81mm (3.2 in .) behind the lea ding edge meas ured at top wing c enter line. In orde r to obtain the C. G. specified , add weight to the fus elage or move the battery position. Check the C.G . before flying.
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40
http://www. th ew in gs ma ke r.c om /instructionManuals.php
GA018PO2 78 11208
1
2
3
4
Usage of the transparent 3D template
This transparent 3D template is used for position guidance of the actual cutting of the pre-painted cowling.
Simply cut the transparent 3D template to fit your engine and exhaust pipe, then slide onto the actual cowling and use as template to mark the openings required for final cutting.
GA018PO2 78 11208
GA018PO2 78 11208
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector into servo horn.
Make sure shoulder of screw is cleared from servo horn. Add washer to reduce play if necessary.
Shoulder
Tighten up the round nut against the shoulder. Apply CA or permanent thread locker.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including product news and free upgrade parts when applicable. Please fill in the following and send to AirBorne Models, 4749-K,Bennett Drive, Livermore, CA 94551 USA.
1. Name:
2. Address:
3. Phone #: E-mail:
4. Model:
Wing QC# Fuselage QC# (QC numbers are stamped on wing and fuselage)
5. Date of Purchase:
6. Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form. Thank you very much for purchasing our product.
www. thewingsmaker.com
THE WINGS MAKER
GA018PO2 78 11208
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