The Wings Maker CLIPPED WING CUB - 48 Instruction Manual

Before commencing assembly, please read these instructions thoroughly.
THE WINGS MAKER
FACTORY PRE-FABRICATED ALMOST-READY-TO-FLY (ARF) SERIES MADE IN CHINA
* Specifications are subject to change without notice.*
It is designed for maximum performance. Please seek advice if one is not familiar with this kind of engine powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference.
Warning ! This model is not a toy.
Wing Span: 63.0 in /1600 mm Wing Area: 620 sq in / 40 sq dm Flying Weight: 5.5 lbs / 2500 g Fuselage Length: 47.0 in / 1200 mm Required : 2-stroke 0.40 or 4-stroke 0.52 engine 4-channel radio w/ 5 servos
SpecificationsSpecifications
GA013
CLIPPED WING CUB - 48
www. thewingsmaker. com
INSTRUCTION MANUAL
CLIPPED WING CUB - 48
P.3-P.10
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion covering film.
Pay close attention here!
Pierce the shaded portion covering film.
Must be purchased separately!
Drill holes with the specified diameter (here: 3mm).
3mm
IND E X
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 10
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
Ensure smooth non-binding movement while assembling.
Apply instant glue (C.A.glue, super glue.)
Assemble left and right sides the same way.
Apply epoxy glue.
1
2
3
P.1
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts. but will
not
extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
Apply thread locker
Parts List
P.2
COV ERI NG:--
TOUGHLON STL251 SKY BLUE TOUGHLON STL312 BRIGHT RED
LIGHTEX SGX100 WHITE
1. MAIN W ING -- 1 pair
2. SCRE W PWA2x1 2mm -- 8 pc s PLYWOOD 2x5 2x80mm (Fo r Ailero n Ser vo) -- 1 pa ir BALSA 8x 18x21mm (F or Ailer on Se rvo) -- 4 p cs
3. SCRE W PM2x20mm - - 4 pcs FUEL TUB E Ø6x5mm -- 4 pc s CLEVI S (L) -- 2 pcs STRAP ER (L) -- 2 pcs HORN (L ) -- 2 sets PUSHR OD Ø1.8x90 mm w/ Thread s(F or Ailer on) -- 2 pcs
4. PLYWOOD 2x 30x120mm ( Wing Pr ote ction ) -- 1 pc. WING TUBE Ø9 .6x246mm - - 1 pc.
5. SCRE W PM3x18mm - - 4 pcs MAIN WI NG STRUTS -- 1 p air
6. FUSE LAGE -- 1 pc. VERTICAL FIN & RUDDE R -- 1 set STABILIZE R & ELEVATOR -- 1 set
7. SCRE W PA3x 12mm -- 2 pcs TAIL LANDING G EAR -- 1 set TAIL WHEEL Ø25mm -- 1 pc. COLLA R Ø2.1mm w/ se t screw - - 1 set SCREW P M2x12mm -- 1 p c. M2 NUT -- 1 pc. ALUMIN UM PLATE 0.5mm -- 1 pc .
8. ENGI NE MOUNT PL5111050 -- 1 se t SOCKE T HEA D SCREW M4x2 5mm -- 4 pc s WAS HER d4xD9m m -- 4 pcs
9. SCRE W PM3x25mm - - 4 pcs WAS HER d3xD7m m -- 8 pcs M3 NUT -- 8 pcs THROT TLE PUSH WIR E Ø1.2x 340 mm -- 1 pc. w/ Plas tic Tube d2xD 3x250 mm -- 1 p c.
10. FUE L TAN K 260cc -- 1 set BALSA 10 x10x112mm (For F ixing F uel Tan k) -- 1 pc.
11. SCREW PM3 x20mm -- 2 pcs SCREW PA3x8 mm -- 6 pcs WAS HER d3xD7m m -- 2 pcs M3 NUT -- 2 pcs ALUMIN UM PLATE 1.5mm -- 2 pc s MAIN LA NDING GEAR - - 1 set MOUNT ING PLATE 12x20m m -- 4 pcs
12. SCR EW PA1 .7x8mm -- 6 pc s MAIN W HEEL PL3 1120 80 -- 2 set s COLLA R Ø3.3mm w/ se t screw - - 4 set s SCREW P M2x8mm -- 6 pc s WAS HER d2xD5m m -- 6 pcs M2 NUT -- 6 pcs COPPE R PLATE 0.5mm -- 6 pcs BALSA 2x 102x113mm (Mai n Landi ng Gear Cove r) -- 1 pair
13. SCR EW PWA2. 3x8mm - - 4 pcs WIND SH IELD -- 1 pc. SILIC ON GROMMET d1.5 x6.5m m -- 4 pc s SIDE WI NDOWS -- 1 pai r
14. COW LING -- 1 pc. TRANSPARENT DUMMY COWL ING -- 1 pc . SCREW P WA2.6x 12mm -- 4 pcs SILIC ON GROMMET d1.5 x6.5m m -- 4 pc s DUMMY ENGI NE COVER -- 1 pa ir
15. LIN KAGE CONNE CTO R Ø2.1m m -- 1 set
16. SCR EW PM2x16m m -- 7 pcs FUEL TUB E Ø6x5mm -- 3 pc s CLEVI S (L) -- 3 pcs HORN (L ) -- 2 sets TRI-HORN M 3x14mm (S) - - 1 set PUSH RO D Ø1.8x725 mm w/ Thread s (For Rudde r) -- 1 pc. PUSH RO D Ø1.8x610 mm w/ Thread s (Fo r Eleva tor) -- 2
17. PUS HROD Ø1.8x 115m m (For El evator) -- 1 p c. PUSHR OD CONNECTOR 4x 9x20m m -- 1 se t SPONG E 70x90x10 5mm -- 1 pc . PLYWOOD 3x5 7x115mm (For Fus elage S ervos) -- 1 pc . BALSA 6x 8x108mm (F or Fuse lag e Servo s Stand) -- 2 pc s STRAP ER -- 2 pcs FUEL TUB E Ø6x5mm -- 2 pc s
18. BAL SA 3x45x108 mm (For P ilo t) -- 1 pc. BALSA 6x 8x45mm (Fo r Pilot S tan d) -- 2 pcs SCREW P WA2x8m m -- 4 pcs
19. SCR EW PM4x30m m -- 2 pcs WAS HER d4xD15 mm -- 2 pcs SCREW P M3x9mm -- 2 pc s M3 NYLO N INSERT LOCK NUT -- 2 pcs
20. DEC ALS -- 1 set
Main Wing
1
Pre-glued
Main Wing
2
PWA2X12mm Screw
8
Cut away covering for installing the servo as shown. Use the fishing line supplied inside the wing to lead the servo lead to the openings of wing center.
PWA2x12mm
Make a slot i nto the hat ch for the servo horn to come out.
2mm
1mm
Aileron Servo.
Extension lead to aileron servo.
Main Wing
3
PM2x20mm Screw
4
PM2x16mm
Ø1mm pilot holes for The Wings Maker tri-horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
2mm
P.3
Vertical Fin / Horizontal Stabilizer
6
90
Make sure vertical fin and stabilizer are at right angles.
Temp ora r y ins t all t h e m ai n w i ng, a d jus t lev eli ng of the st abi liz er to mak e i t a s par all el to the ma in win g a s p oss ibl e.
(Stabilizer)
(Main Wing)
B B'
B=B'
Wing Struts
5
PM3x18mm Screw
4
558mm
95mm
189mm
PM3x18mm
Thread Locker
Main wing
4
2x30x120mm Plywood
Aluminum Tube
Ø9.6 x 246mm
Join the wing halves by using the aluminium tube supplied
Strengthen both holes for the screws with a piece of plywood.
P.4
Tail Landing Gear
7
PA3x12mm Screw
3mm Set Screw
2mm Collar
PM2x12mm Screw
2
1
1
1
M2 Nut
1
3mm Set Screw
PM2 x 12 mm
PA3 x 12mm
Engine Mount
8
M4x25mm Socket HeadScrew
4
4
d4xD9mm Washer
M4x25mm
Engine
9
PM3x25mm Screw
8
3mm Washer
8
M3 Nut
Lead the 1.2mm throttle rod through the plastic tube and attach the throttle rod to the throttle lever on the engine.
Install Engine position
PM3 x 25mm
115mm
4.53in
Fire Wall
3mm Washer
3mm Washer
d4xD9mm Washer
M3 Nut
P.5
12
2.1mm
3mm Set Screw
2mm
Washer
PM2x8mm
Copper clipper
PM2x8mm Screw
PA1.7X8mm Screw
2mm Washer
6
6
6
6
4
3mm Set Screw
4
Collar
PM2x8mm
PA1.7X8mm
2mm Washer
Fuel Tank
10
Fuel Tank
260 cc
Sponge sheet
Install Balsa110x10x10mm (For fixing) fuel tank Position
Fuel Tank
Bo tt om View
MainLanding Gear
11
PM3x20mm Screw
PA3x8mm Screw
3mm Washer
2
6
2
2
2mm
PA3 x 8mm
PM 3x20mm
3.1mm
3mm Washer
260cc
Fuel Tank
P.6
UP
MainLanding Gear
M2 Nut
M2 Nut
M3 Nut
M3 Nut
Canopy
13
PWA2.3x8mm Screw
d1.5x6.5mm Silicon Grommet
4
4
d1.5x6.5mm
Silicon
Grommet
PWA2.3x8mm
Securely glue the windows to the fuselage.
Cowling
14
PWA2.6x12mm Screw
d1.5x6.5mm Silicon Grommet
4
4
PWA2.6x12mm
d1.5x6.5mm
Silicon Grommet
Trim the cowling for the engine head to project.
1.5mm
Servo Set
15
Throttle Pushwire.
2mm
2mm
3mm
Included with the radio set.
Included with the radio set.
Please refer to at tached sheet for link age conn ector in stallation.
Throttle Servo
d2xD5mm Washer
2mm Nut
3mm Set Screw
1
2
1
1
LINKAGE CONNECTOR
2mm
2mm
P.7
Please refer to the attached sheet for usage of the transparent 3D template.
Rudder &ElevatorPushrod
16
P.8
Radio Equipment
17
Install and arrange the servos as shown in the diagram.
Fuel Tank
Receiver
Battery
Straper
Rudder
Ø1.8x725mm
Pushrod
Fuel Tube Ø6x5mm
PM2 x 16mm Screw
7
Fuel Tube
Rudder Tri-horn
Tri-horn
3 x 14mm
Clevis
PM2 x 16mm
Rudder Pushrod
Elevator Pushrod
Make bo th push rod set it as shown in the diagram.
Bottom View
Elevator
Horn
PM2 x 16mm
Clevis
Fuel Tube
6 x 5mm
Horn
2mm
Ø1mm pilot holes for The Wings Maker tri-horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces.
2mm
Elevator Pushrod
Ø1.8x610mm
Elevator Servo
Elevator Servo
Throttle Pushrod
Ø1.2x340mm
Throttle Servo
Elevator Servo
KM 2x8mm
M2 Nut
Elevat or Pu shr od
Ø1.8x115 mm
19
Main Wing/Wing Struts
PM4 x 30mm Screw
4mm Washer
PM3 x 9mm Screw
M3
Nylon Insert Lock Nut
2
2
2
2
3mm
PM3 x 9mm
4mm Washer
PM4 x 30mm Screw
M3 Nylon Insert Lock Nut
Cockpit
18
PWA2x8mm Screw
4
1.5mm
Balsa
3 x 45 x 110mm
6 x 8 x 45mm
Balsa
P.9
Wing Setting
20
A = A' B = B'
C = C' D = D'
C
C'
D
D'
B
B'
A
A'
In order to obtain the wing and fuselage configuration as in the diagrams, insert reinforcement plates between the wing and fuselage if necessary.
Securely attach the main wing
Control Throws
21
Rudder
Elevator
Aileron
25mm 25mm
20mm
20mm
10mm
10mm
Adjust the control throws as shown in the diagram. These throws are good for general flying. You can adjust according to your personal preference.
C.G.
22
70mm
2.76in
The ideal C.G. position is 70mm (2.76 in) behind the leading edge measured at where the wing meets the fuselage. In order to obtain the C.G. specified, add weight to the fuselage or move the battery position. Check the C.G. before flying.
P.10
P.11
Important Safety Precautions
#First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
#Pre-flight adjustment must be done b efore flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by 2C 40 or 4C 52 engine,
CLI PP ED WI NG CU B - 48
using a more powerful engine does not mean better performance. In fact, over powered engine may cause severe damage and injuries.
#Make sure the air field is spacious, nev er fly the plane too close to people and never get too close to a running propeller.
#If you find wrinkles on the covering as a re sult of weather changes, you can use hot iron to remove the wrinkles. Please begin wi th lower temperature setting and gradually raise the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
#Check and re-tighten up all factory as sembled screws, use thread locker if applicable.
GA0130708
www. thewingsmaker. com
THE WINGS MAKER
Loading...