The Source SOURCE04BLP, SOURCE04BNG Owner's Manual

P80157002A - Rev:2004/02/02

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual

in a convenient place for future reference.

WARNING:

Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and/or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged

or missing parts when you unpack this unit from the shipping box, call us 8:00am - 4:30pm CST,
Monday through Friday at: 1-877-934-7455

Liquid Propane Gas Grill

Model SOURCE04BLP

Owner's Manual

Natural Gas Grill

Model SOURCE04BNG

!

Manufacturer:

Grand Hall Enterprise Co., Ltd.

9th Fl., No. 298, Rueiguang Rd., Neihu,
Taipei, Taiwan (114)

2

Warranty.....................................................2

Safety Instructions.....................................2

Hardware....................................................6

Parts Diagram and Lists........................8

Assembly Instructions..............................13

Lighting Instructions................................25

Back Burner, Rotisserie Instructions.......27

Cleaning and Maintenance Instructions....31

Frequently Asked Questions..................33

Grill Warranty

Table of Contents

Read These Safety Instructions

Combustion by products produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.

!

WARNING

Grill Installation Codes

The installation must conform with local codes or, in
the absence of local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/
CGA-B149.1, Natural Gas and Propane Installation
Code.

IMPORTANT: Your LP Gas Grill cannot be con­verted to use Natural Gas. Attempting to do so is
extremely hazardous and will also void the grill
warranty.

LP Gas Safety Instructions

FOR YOUR SAFETY

If you smell gas:

Shut off gas to the appliance.
Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas to
ignite.
Open the Grill Lid.
If odor continues, immediately call your gas
supplier or your fire department.

1.

2.

3.

4.

FOR YOUR SAFETY

Do not store or use gasoline or other flam­mable material and liquids in the vicinity of this
or any other appliance.
A LP cylinder not connected for use must not
be stored in the vicinity of this or any other
appliance.

1.

2.

Your grill will get very hot. Never lean over
the cooking area while using your grill. Do not
touch cooking surfaces, grill housing, Lid or any
other grill parts while the grill is in operation, or
until the grill has cooled down after use.

Failure to comply with these instructions
may result in serious bodily injury.

!

WARNING

(a) Do not store a spare LP-gas cylinder
under or near this appliance;
(b) Never fill the cylinder beyond 80 percent
full; and
(c) If the information in "(a)" and "(b)" is not
followed exactly, a fire causing death or
serious injury may occur.

Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.

!

WARNING

!

WARNING

Full 1-Year Warranty on Grill

For one year from the date of purchase we will
repair or replace, at our option, any grill part
(except for paint loss, rusting and ignitor battery)
that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the
designated time periods listed below, we will replace
the following grill parts if they are defective in
material or workmanship. You will be charged for
labor.

1 Year: Cast Iron Burners
2 Years: All Other Grill Parts (except flame tamers,
cooking grids and ignitor battery)

•

•

Warranty Service

Call our Grill Information Center 8am - 4:30pm CST,
Monday through Friday at 1-877-934-7455

Warranty Restrictions

This warranty is void if grill is used for com­mercial or rental purposes.
This warranty applies only when the grill is
used in the United States.
This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.

•

•

•

3

LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
When your gas grill is not in use the gas
must be turned off at the LP gas tank.
The regulator and hose assembly can be seen
after opening the doors (if applicable), must be
inspected before each use of the grill. If there
is excessive abrasion or wear or if the hose is
cut, it must be replaced prior to the grill being
used again.
Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid unnec­essary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call our
Grill Information Center for a replacement,
at 1-877-934-7455.
Never light your gas grill with the lid closed or
before checking to ensure the burner tubes are
fully seated over the gas valve orifices.
Never allow children to operate your grill. Do
not allow children to play near your grill.

•

•

•

•

•

•

Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (WC)
for connection to an LP gas tank.
Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by manufacturer.
Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
Always keep LP gas tanks in upright position.
Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
LP gas tanks not connected for use must NOT be
stored on bottom shelf or in the vicinity of this or
any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely outside.

•

•

•

•

•

•

•

•

Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill
is to be used outdoors only, at least 24 inches from
the back and side of any combustible surface. Do
not locate this appliance under overhead unprotected
combustible surfaces. Do not obstruct the flow of
ventilation air around the gas grill housing.

This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas) tank,
not included in grill box. Never connect your gas
grill to an LP gas tank that exceeds this capacity.
A tank of approximately 12 inches in diameter by
18-1/2 inches high is the maximum size LP gas
tank to use. You must use an "OPD" gas tank
which offers a listed Overfill Prevention Device.
This safety feature prevents tank from being overfilled
which can cause malfunction of LP gas tank,
regulator and/or grill.

The LP gas tank must be constructed and marked
in accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for Trans­portation of Dangerous Goods; and Commission, as
applicable.

The LP gas tank has a shutoff valve, termi­nating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank con­nection device. The LP gas tank must also
have a safety relief device that has a direct
connection with the vapor space of the tank.
The tank supply system must be arranged
for vapor withdrawal.
The LP gas tank used must have a collar
to protect the tank valve.

1.

2.

3.

NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging proce­dure should be done every time a new LP
gas tank is connected to your grill. For help
call the Grill Information Center for assis­tance, 8:00am - 4:30pm CST, Monday

through Friday 1-877-934-7455.

Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.
Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas
to ignite.
Open the Grill Lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you
cannot extinguish, call your fire depart­ment. Do not call near the LP gas tank
because your telephone is an electrical
device and could create a spark resulting
in fire and/or explosion.

•

•

•

•

•

•

•

!

WARNING

If you smell gas:

Figure 1 (Natural gas model only)

GAS SUPPLY

QUICK
DISCONNECT

INSIDE
WALL

OUTSIDE
WALL

MALE
FITTING

TO GRILL

LOCKING
SHUT OFF

SHUT OFF

Your natural gas grill is designed to operate on
natural gas only, at a pressure of 7" water column
(WC) (1/4 psi or 1.75 kpa), regulated at the
residential meter. Check with your gas utility
company for local gas pressure and with your
local municipality for building code requirements. If
your residential gas line pressure has not been
regulated to 7" WC, contact your local gas utility
company for professional assistance.

The gas pressure Regulator supplied with this
appliance must be used. This Regulator is set

for an outlet pressure of 4" W.C.
It is recommended that a Shutoff Valve be installed

at the gas supply source outdoors. Install at a point
after the gas pipe exits the outside wall and before
the quick-disconnect hose, or install it at the point
before the gas line piping enters the ground.
See Figure 1.

Pipe sealing compound or pipe thread tape resistant
to the action of natural gas must be used on all male
pipe threads when making the connection.

Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures.
This gas grill and its individual shutoff valve must
be disconnected from the gas supply pipe system
during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).

Turn off your gas grill when the gas supply is
being tested at low pressures. The grill must be
isolated from the gas supply pipe system by
closing its individual manual shutoff valve during
any pressure testing of the gas supply pipe
system at pressures equal to or less than 1/2 psi
(3.5kpa).

•

•

•

•

•

IMPORTANT: Your Natural Gas Grill cannot be
converted to use LP Gas. Attempting to do so is
extremely hazardous and will also void the grill
warranty.

Natural Gas Safety Instructions

4

•

5

CAUTION: Spiders and small insects occa­sionally spin webs or make nests in the grill
Burner Tubes during transit and warehousing.
These webs can lead to a gas flow obstruc­tion which could result in a fire in and around
the Burner Tubes. This type of fire is known
as a "FLASHBACK" and can cause serious
damage to your grill and create an unsafe
operating condition for the user.

To reduce the chance of "FLASHBACK", you
must clean the burner tubes before assem­bling your grill, and at least once a month in
late summer or early fall when spiders are
most active. Also perform this Burner Tube
cleaning procedure if your grill has not been
used for an extended period of time.

CAUTION: BEWARE OF FLASHBACK

To reduce the chance of "FLASHBACK" (see
CAUTION at left) clean the Burner Tubes and
Burners before fully assembling your grill.
Remove the Cotter Pin from the rear underside
of each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the
Gas Valve Orifice, then refer to Figure 1 and
perform one of these three cleaning methods:

1.

2.

3.

Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner Tube
and inside the Burner several times to remove
any debris.

Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube and
inside the Burner several times, removing any
debris.

Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.

Flashback Prevention

Assembly Tips

•

•

•

•

Long nose pliers can be used to remove
Cotter Pin when cleaning the Burners
Use work gloves to protect your hands
Wear eye protection

When you have finished assembling your
grill we strongly urge that all Screws be
tightened with a Screwdriver

The location of the Burner Tube with re­spect to the Orifice is vital for safe opera­tion. Check to ensure the Orifice is inside
the Burner Tube before using your gas grill.
See Figure 2. If the Orifice is not inside
the Burner Tube, lighting the Burner may
cause explosion and/or fire.

!

WARNING

Figure 1

Figure 2

ORIFICE

BURNER TUBE

GAS VALVE
ASSEMBLY

TO CLEAN BURNER TUBE,
INSERT HOOK HERE

BURNER TUBE

SPARK ELECTRODE
ASSEMBLY

GAS COLLECTOR BOX

BURNER

FOOT

BURNER PORT

COTTER PIN

6

The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.

Contents for Hardware Pack/LPG (Part #P06020003A)

Install Cart Side Panel, Caster Seat and Cart
Bottom Shelf

Attach Caster Seat to Cart Bottom Shelf
Attach Cart Side Panel to Cart Rear Panel
Attach Door Handle Bracket to Doors
Attach Door Bracket to Cart Side Panel
Attach Tank Pull-Out Tray Assembly and Tank Pull-

Out Tray Stop to Cart Bottom Shelf
Attach Side Burner Frame and Side Shelf to Bowl
Attach Handle Brackets to Side Burner and Side

Shelf
Attach Bowl to Cart
Attach Tool Holder/Towel Rack to Side Burner

Frame/Side Shelf and side of Control Panel
Install Cart Towel Rack and Spice Basket
Power the Electric Ignitor
Power the Fuel Gauge
Tighten the Caster

S112G04401
S313G04061

S112G04081
S112G04081
S112G04081
S112G04081
S112G04081

S112G04081
S112G04081

S142G04161
S112G03081

S172G03081
P05301001A
P05301002A
P05515005A

Phillips Head Screw 1/4"x2"-1/2"
Flange Nut 1/4"

Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"

Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"

Countersink Flat Head Screw 1/4"x1"
Phillips Head Screw 3/16"x1/2"

Self-Tapping Screw 3/16"x1/2"
Battery/AA
Battery/AAA
Wrench

Ref.

Purpose of Components

8
8

8
4
8
4
6

8
8

6
2

6
2
2
1

Qty.Component

Battery/AA
Qty. 2
Ref. # P05301001A

Countersink Flat Head Screw 1/4"x1"
Qty. 6
Ref. # S142G04161

Phillips Head Screw 1/4"x2-1/2"
Qty. 8
Ref. # S112G04401

Phillips Head Screw 3/16"x1/2"
Qty. 2
Ref. # S112G03081

Flange Nut 1/4"
Qty. 8
Ref. # S313G04061

Phillips Head Screw
1/4"x1/2"
Qty. 46
Ref. # S112G04081

Size and Quantity of each Hardware Piece:

LPG MODEL ONLY

Wrench (scale: 1/2)
Qty. 1
Ref. # P05515005A

Battery/AAA
Qty. 2
Ref. # P05301002A

Self-Tapping Screw
3/16"x1/2"
Qty. 6
Ref. # S172G03081

7

The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.

Contents for Hardware Pack/NG (Part #P06020004A)

Install Cart Side Panel, Caster Seat and Cart
Bottom Shelf

Attach Caster Seat to Cart Bottom Shelf
Attach Cart Side Panel to Cart Rear Panel
Attach Door Handle Bracket to Doors
Attach Door Bracket to Cart Side Panel
Attach Side Burner Frame and Side Shelf to Bowl
Attach Handle Brackets to Side Burner and Side

Shelf
Attach Bowl to Cart
Attach Tool Holder/Towel Rack to Side Burner

Frame/Side Shelf and side of Control Panel
Attach NG Regulator Bracket to Cart Side Panel

Install the Cart Towel Rack and Spice Basket
Power the Electric Ignitor
Tighten the Caster

S112G04401
S313G04061

S112G04081
S112G04081
S112G04081
S112G04081
S112G04081
S112G04081

S142G04161
S112G03081

S112G03081
S313G03051

S172G03081
P05301001A
P05515005A

Phillips Head Screw 1/4"x2"-1/2"
Flange Nut 1/4"

Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"

Countersink Flat Head Screw 1/4"x1"
Phillips Head Screw 3/16"x1/2"

Phillips Head Screw 3/16"x1/2"
Flange Nut 3/16"

Self-Tapping Screw 3/16"x1/2"
Battery/AA
Wrench

Ref.

Purpose of Components

8
8

8
4
8
4
8
8

6
2

2
2

6
2
1

Qty.Component

Battery/AA
Qty. 2
Ref. # P05301001A

Countersink Flat Head Screw 1/4"x1"
Qty. 6
Ref. # S142G04161

Phillips Head Screw 1/4"x2-1/2"
Qty. 8
Ref. # S112G04401

Size and Quantity of each Hardware Piece:

NG MODEL ONLY

Phillips Head Screw
3/16"x1/2"
Qty. 4
Ref. # S112G03081

Flange Nut 1/4"
Qty. 8
Ref. # S313G04061

Phillips Head Screw
1/4"x1/2"
Qty. 40
Ref. # S112G04081

Wrench (scale: 1/2)
Qty. 1
Ref. # P05515005A

Self-Tapping Screw
3/16"x1/2"
Qty. 6
Ref. # S172G03081

Flange Nut 3/16"
Qty. 2
Ref. # S313G03051

8

SOURCE04BLP & NG Parts Diagram

9

QTYREF#

PART#

DESCRIPTION

SOURCE04BLP & NG Parts List

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18a
19
20
21
22
23
24
25
26
27
28
29

30

31
32
33
34

35

36
37
38

39

Lid
Lid Hinge Support, Left
Lid Hinge Support, Right
Temperature Gauge
Handle Bracket, Left
Handle Bracket, Right
Lid Handle
Handle Heat-Insulating Spacer
Protective Pad
Name Plate
Cooking Rack/Secondary
Cooking Grid/Large
Cooking Grid/Small
Flame Tamer/Stainless Steel
Smoker Drawer
Smoker Drawer Bracket, Front
Smoker Drawer Bracket, Rear
Burner/Main
Burner Air Shutter/Main (NG only)
Smoker Burner
Burner Bracket
Gas Collector Box with Electrode
Electric Wire Set
Bowl Panel, Left
Bowl Panel, Right
Bowl Panel, Front
Bowl Panel, Rear
Bowl Wind Shield
Grease Tray Track, Left
Grease Tray Track, Right

Grease Tray Heat Shield, Upper

Grease Tray
Gas Valve/Manifold Assembly (LPG)
Gas Valve/Manifold Assembly (NG)
Electric Ignitor, 4-Port
Electric Ignitor, 2-Port
Control Panel (LPG)
Control Panel (NG)
Control Knob
Control Knob Seat
Back Burner Assembly (LPG)
Back Burner Assembly (NG)
Back Burner Frame

Y0110021
P03320003K
P03320004K
P00601171A
P00301026E
P00302026E
P00205045B
P06801008A
P05518002I
P00416001C
P01517002B
P01604001B
P01604003B
P01708001B
P06701006A
P06703001A
P06703002A
P02001062E
P05524006A
P02008002A
P02213024A
P02609004B
P02615017A
P00705057G
P00706057G
P00738096C
P00725146C
P0071608FC
P05330001E
P05330002E

P06904003C

P0270605CC
Y0060111
Y0060112
P02502024C
P02502012C
P02910061B
P02910061G
P03411073L
P03415024A
Y0030012
Y0030013
P02011007E

1
1
1
1
3
3
1
6
6
1
1
2
1
4
1
1
1
4
4
1
1
5
1
1
1
1
1
1
1
1

1

1
1
1
1
1
1
1
7
7
1
1
1

SOURCE04BLP & NG Parts List

QTYREF#

PART#

DESCRIPTION

10

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

70
71
72

73
74
75
76
77
78
79
80
81
82
83

---

---

---

---

---

Back Burner Extension Tube
Back Burner Wind Shied
Cart Side Panel, Left (LPG only)
Cart Side Panel, Left (NG only)
Cart Side Panel, Right
Cart Bottom Shelf (LPG only)
Cart Bottom Shelf (NG only)
Cart Rear Panel
Door Bracket
Door, Left
Door, Right
Door Trim Plate, Left
Door Trim Plate, Right
Door Magnet
Door Handle Bracket, Left
Door Handle Bracket, Right
Door Handle
Door Handle Heat-Insulating Spacer
Caster, 3 in., with Brake
Caster Seat Set
Tank Pull-Out Tray Assembly (LPG only)
Side Burner Frame
Side Shelf, Right
Side Shelf Handle
Side Burner Lid
Side Burner Lid Knob
Side Burner Lid Bracket
Side Burner Pot Support
Side Burner Electrode
Side Burner Gas Valve Assembly (LPG)
Side Burner Gas Valve Assembly (NG)
Side Burner with Brass Ring
Side Burner Bracket
Side Burner Connection Hose (LPG)
Side Burner Connection Hose (NG)
Tool Holder/Towel Rack
Tool Hook
Regulator with Hose (LPG)
Hose/LPG/Protective Plate
Regulator Assembly (NG)
Side Burner Extension Hose (NG only)
Hose, 12 ft. (NG)
Cart Spice Basket
Cart Towel Rack Bracket
Cart Towel Rack
Lighting Stick
Hardware Pack (LPG)
Hardware Pack (NG)
Owner's Manual
Grill Cover
Rotisserie Assembly

P03701002A
P06906008C
P07602002A
P07602003A
P07603002A
P01009001C
P01009002C
P07701023A
P03302008C
P04302014A
P04303017A
P07506004A
P07507004A
P05523002K
P00301036E
P00302036E
P00205048B
P06801009A
P05106003D
Y0260018
Y0340017
P01108002B
P01107003B
P00205046B
P01127001A
P00215001B
P03326001A
P00814001D
P02607003C
Y0060113
Y0060114
P02002005G
P02215025A
P03705008H
P03705008I
P05514004A
P05514005A
P03601011A
P05535001L
Y0080015
P03705010A
P03703001A
P05203001A
P05212008A
P05209003A
P05313023B
P06020003A
P06020004A
P80157002A
P07002005B
Y0250052

1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
4
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SOURCE04BLP & NG Parts List

Record your grill Model Number and Serial Number
below for future reference.
MODEL NUMBER
SERIAL NUMBER

CSA label located here

For the repair or replacement parts you need:
Call 8:00am - 4:30 pm CST, Monday through Friday at 1-877-934-7455.

To make sure you obtain the correct replacement part(s) for your Gas Grill, please refer to the parts list. The

following information is required to assure you receive the correct part(s):

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Description

4. Quantity of part(s) needed
Please allow sufficient time to process and ship.

IMPORTANT: Keep this Owner's Manual for convenient referral and for part(s) replacement.
IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be

dangerous. This will also void your warranty.

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us
8:00 am - 4:30 pm CST, Monday through Friday at: 1-877-934-7455

11

Y0250052 Rotisserie Assembly Parts Diagram

Hardware for Rotisserie

Y0250052 Rotisserie Assembly Parts List

REF#

PART#

DESCRIPTION

QTY

1
2
3
4
5
6
7
8

9
10
11
12

Rot. Spit
Rot. Holding Fork
Rot. Thumbscrew 1/4"x1/2"
Rot. Thumbscrew #10x1/2"
Rot. Collar
Rot. Bushing
Rot. Handle
Rot. Motor Bracket
Rot. Motor/AC
Rot. Phillips Head Screw #10-24x3/4" UNC
Rot. Hex Nut #10-24 UNC
Rot. Plain Washer 3/16"

P05508054A
P05508077A
S196G04081
S196G10081
P05508032A
P05508033A
P05508076E
P03308002A
P07101017B
S112G10124
S362G10124
S411G03084

1
2
2
1
1
1
1
1
1
2
2
2

Rot. Plain Washer 3/16"
Qty. 2
Ref. # S411G03084

Rot. Hex Nut #10-24 UNC
Qty. 2
Ref. #S362G10124

Rot. Thumbscrew 1/4"x1/2"
Qty. 2
Ref. #S196G04081

Rot. Thumbscrew #10x1/2"
Qty. 1
Ref. #S196G10081

Rot. Phillips Head Screw
#10-24x3/4" UNC
Qty. 2
Ref. #S112G10124

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us
8:00 am - 4:30 pm CST, Monday through Friday at: 1-877-934-7455

12

13

CAUTION: While it is possible for one person to assemble this grill, obtain assistance from another person when

handling some of the larger, heavier pieces, especially the grill head.

Assembly Instructions

During unpacking and assembly always wear work gloves and eye protection.
Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and use as a work
surface to protect floor and grill parts from scratches.
Remove packing materials and cart parts from shipping carton.
You may slice the carton front corners with a utility knife to lay open the carton front panel. This will allow you to
raise the grill head Lid and remove the components packed inside the head, making it easier to lift.
With an assistant, lift the grill head out of the shipping carton and place it on the cardboard work surface.
Use the parts list to check that all parts have been included.
Inspect the grill for damage as you assemble it. Do not assemble or operate the grill if it appears damaged. If
there are damaged or missing parts when you unpack the shipping box, or you have questions during the
assembly process, call:

1-877-934-7455

1.

2.

3.

4.

5.

6.

7.

Assembling The Cart To The Grill Head

1

Phillips Head Screw
1/4"x1/2"
Qty. 8
Ref. # S112G04081

Phillips Head Screw 1/4"x2-1/2"
Qty. 8
Ref. # S112G04401

Flange Nut 1/4"
Qty. 8
Ref. # S313G04061

1. Place 2 Caster Seats into the bottom of Left Side Panel, and 2 Caster Seats into the bottom of Right Side Panel.

2. Insert the Cart Bottom Shelf to the 4 Caster Seats. Tighten securely by using 8 of the 1/4"x1/2" Phillips Head
Screws.

3. Align the holes on Cart Side Panel, Caster Seat and Cart Bottom Shelf, and tighten securely by using eight
1/4"x2-1/2" Phillips Head Screws and eight 1/4" Flange Nuts.

14

4. Screw the 4 Casters into the thread holes on the Caster Seats. Turn the threaded stem by hand, clockwise until it
stops. Tighten securely by using the provided Wrench.

Wrench
Qty. 1
Ref. # P05515005A

Phillips Head Screw
1/4"x1/2"
Qty. 4
Ref. # S112G04081

5. Install the Cart Rear Panel to inside of Left and Right Side Panel. Tighten securely by using 4 of the 1/4"x1/2" Phillips
Head Screws.

15

Install The Tank Pull-Out Tray (For LPG model only)

1. Attach Tank Pull-Out Tray Stop to Cart Bottom Shelf by using two 1/4"x1/2" Phillips Head Screws.

2. Install the Tank Pull-Out Tray to the Cart Bottom Shelf. Tighten securely by using 4 of the 1/4"x1/2" Phillips Head
Screws.

1. Attach each Door Handle to Doors by using 4 of the 1/4"x1/2" Phillips Head Screws.

2. Place Right Bottom Door axle into Door axle hole on the bottom of Right Side Panel.

3. Place Door Bracket hole into the Door axle on the top of Right Door.

4. Install Door Bracket to the top of Right Side Panel. Tighten loosely by using 2 of the 1/4"x1/2" Phillips Head Screws.

5. Place Left Bottom Door axle into Door axle hole on the bottom of Left Side Panel.

6. Lift Door Bracket and place hole into the Door axle on the top of Left Door.

7. Install Door Bracket to the top of Left Side Panel. Tighten loosely by using 2 of the 1/4"x1/2" Phillips Head Screws.

8. Adjust the 2 Doors and Door Bracket then tighten securely by using 4 of the 1/4"x1/2" Phillips Head Screws.

Install The Doors

2

3

Phillips Head Screw
1/4"x1/2"
Qty. 6
Ref. # S112G04081

Phillips Head Screw
1/4"x1/2"
Qty. 12
Ref. # S112G04081

16

1. With an assistant, lift and position the Grill Head onto the Grill Cart.

2. Align the 3 holes of Right Bowl Side Panel to the thread holes on the Cart Right Side Panel. Tighten securely by
using 3 of the 1/4"x1" Flat Head Screws.

3. Align the 3 holes of Left Bowl Side Panel to the thread holes on the Cart Left Side Panel. Tighten securely by using
3 of the 1/4"x1" Flat Head Screws.

Install The Grill Head

4

Countersink Flat Head Screw 1/4"x1"
Qty. 6
Ref. # S142G04161

17

Attach four 1/4"x1/2" Phillips Head Screws into the top threaded holes on the Left Bowl Side Panel. Do not
tighten these screws. Allow enough room to slide the slotted holes on the Side Burner Frame Bracket onto the
screws. Place and position the Side Burner Frame then tighten the previous screws securely.

Install The Side Burner Frame

5

Phillips Head Screw
1/4"x1/2"
Qty. 4
Ref. # S112G04081

18

Attach four 1/4"x1/2" Phillips Head Screws into the top threaded holes on the Right Bowl Side Panel. Do not
tighten these screws. Allow enough room to slide the slotted holes on the Right Side Shelf onto the screws.
Place and position the Right Side Shelf then tighten the previous screws securely.

Install The Side Shelf

6

Phillips Head Screw
1/4"x1/2"
Qty. 4
Ref. # S112G04081

19

Install The Side Burner Connection Hose

1. Install the Side Burner Connection Hose into Socket as shown in Figure 1.

2. To connect, push back Sleeve of the Socket. See Figure 1a. Insert Plug then release Sleeve. See Figure 1b.
Push Plug until sleeve snaps forward locking the Plug into the Socket. See Figure 1c.

7

(Natural Gas only)

SOCKET

PLUG

SLEEVE

SLEEVE

1a

1b

1c

For Natural Gas Models attach the Regulator

Bracket to Left Cart Side Panel using two 3/16"x
1/2" Phillips Head Screws and two 3/16" Flange Nuts
tightly. See Figure 2 below.

Figure 1

Figure 2

Phillips Head Screw 3/16"x1/2"
Qty. 2
Ref. # S112G03081

EXTENSION HOSE

REGULATOR ASSEMBLY / NG

REGULATOR BRACKET

Flange Nut 3/16"
Qty. 2
Ref. # S313G03051

SIDE BURNER
CONNECTION HOSE

SIDE BURNER
GAS VALVE

SOCKET

20

1. Loosen the front-lower screw on Right Side Shelf.

2. Secure firmly using the previous loosened screw to attach Towel Rack and Right Side Shelf, one 3/16"x1/2"
Phillips Head Screw for Towel Rack and side of Control Panel.

3. Loosen the front-lower screw on Side Burner Frame.

4. Slide the 5 Tool Hooks onto the Tool Holder with the hooks facing the Side Burner Frame. Secure firmly using
the previous loosened screw to attach Tool Holder and Side Burner Frame, one 3/16"x1/2" Phillips Head Screw
for Tool Holder and side of Control Panel.

Install The Towel Rack and Tool Holder

9

8

Install the Cart Towel Rack and Spice Basket onto the Right Door Trim Plate by using six 3/16"x1/2" Self-Tapping
Screws.

Install The Cart Towel Rack and Spice Basket

Phillips Head Screw 3/16"x1/2"
Qty. 2
Ref. # S112G03081

Self-Tapping Screw 3/16"x1/2"
Qty. 6
Ref. # S172G03081

21

Figure 1a

IMPORTANT: When the gas tank is removed from
the tank tray, the fuel gauge display will not oper-

ate.

Figure 1b

Calibration Procedure:

2.

3.

4.

1.

Before installing batteries be sure the gas tank

is not mounted in the Tank Tray.

Pull out the Tank Tray. Rotate the Battery Box
Retainer on the bottom of Tank Tray. See Figure
1a.

Carefully remove the battery box from the bot­tom of Tank Tray. Push the Battery Cover and
insert two "AAA" batteries (provided). Be sure
to follow correct polarity when inserting batter­ies. Return the Battery Cover to position.

Rotate the Battery Box Retainer back into place.

During calibration the Fuel Gauge Display shows
the tank images of FULL and then EMPTY
quickly.

5.

Fuel Gauge Display Operating - See Figure 1b

The Fuel Gauge Display lasts for approximately 20
seconds each time you press the “CHECK” button.
After 20 seconds, the Fuel Gauge Display turns off
automatically. If you press the button a second time
within 20 seconds, the Fuel Gauge Display will be
turned off manually. If you press the button a third
time after 20 seconds, the Fuel Gauge Display will

work and last for another 20 seconds.

The Fuel Gauge Display works only with a tank on
the Tank Tray. No readout will appear if a tank is not
mounted on the Tank Tray.

1.

2.

Press the “CHECK” button to operate Fuel Gauge Dis­play with the gas tank mounted in the Tank Tray.

NOTES:

Operating Fuel Gauge

10

BATTERY
BOX

AAA BATTERY

BATTERY
COVER

TANK PULL-OUT TRAY

BATTERY BOX
RETAINER

F

ECHCK

LUED INAICTOR

E

F

BATTERY
WARNING
DISPLAY

FUEL
DISPLAY

FUEL
WARNING
DISPLAY

CHECK
BUTTON

NOTE: Tank must be positioned in tray for Fuel
Gauge Display check

Fuel Display: Indicates gas tank fill level.
Fuel Warning Display: When the gas tank fill level

is on the last row, a warning signal will sound for
approximately 3 seconds to warn you that the tank
volume is near empty.

Battery Warning Display: A low battery warning

light will illuminate when the battery voltage drops to
a low level. Replace the batteries.

3.

1.

2.

GAS COLLECTOR BOX

SPARK RECEIVER

3/16" SPARK GAP

SPARK ELECTRODE TIP

INSIDE NUT

12

Electrode Check - Requires an
Assistant

•

•

If the gap is wider than 3/16" use a pair of long
nose pliers and gently squeeze the Gas Collector
Box until the gap is correct.

Return the Gas Collector Box to its original
horizontal position, secure the Inside Nut and try
the Electrode Check again.

If no "clicking" sound is heard check the
following common causes. If you need
assistance call the Grill Information Center

at 1-877-934-7455.

Ignitor AA battery not installed properly.
Electric wires may be loose. Remove the AA

battery, inspect the Ignitor Junction Box found
behind the Control Panel, and connect any loose
wires.

5.

•

•

•

•

Using an adjustable wrench, loosen the Inside Nut
just until the Gas Collector Box can be maneuvered
and turned upward.

The gap between the Spark Electrode Tip and
Spark receiver should be approximately 3/16".

Before placing the cooking components into your
grill, ensure that the Spark Electrode Tip is properly
positioned within each Gas Collector Box (a stain­less mechanism found at the front between each
set of Burners). The easiest way to ensure this is
to perform this Electrode Check:

1.

2.

Be sure all Control Knobs are set to "OFF"
and open the Grill Lid.

Have an assistant stand behind to the right of
the grill and look down at each Gas Collector
Box. NEVER put your face inside Grill Head.

Press the Ignitor Cap. You should hear a
"clicking" sound and your assistant should see
a small blue spark within each Gas Collector
Box. If a spark is present the Electrode Tips
are properly positioned.

3.

4.If no spark is seen, the Spark Gap, as shown
below, needs to be adjusted as follows:

IMPORTANT: Remove any protective film
from outside and inside of Grill Head.
Before use of this grill please refer to
Cleaning Exterior Stainless Steel Surfaces
found on page 31 of this Owner's Manual.

Remove the Ignitor Cap located on the grill
Control Panel.

Place the supplied AA battery into the Ignitor
Slot. Be sure to place the positive pole facing
toward you.

Place the Cap and Spring over the AA battery
then tighten the Ignitor Cap onto the grill
Control Panel.

1.

2.

3.

11

Ignitor Battery Installation

Grill Information Center: If you have questions about assembly or grill operation, or

if there are damaged or missing parts when you unpack this unit from the shipping box, call us
8:00 am - 4:30 pm CST, Monday through Friday at: 1-877-934-7455

22

AA
BATTERY

IGNITOR
CAP

SPRING

IGNITOR
SLOT

+

-

SECONDARY
COOKING RACK

COOKING GRID

STEEL FLAME
TAMER

SLOTS FOR
RACK

13

Important: Before cooking on your grill the first

time, wash the Cooking Grids with warm, soapy
water. Rinse and dry thoroughly. Season with
cooking oil regularly. After cooking is completed,
turn grill to HIGH setting for about five minutes to
burn off excess grease or food residue.

Installing Cooking Components

Place the Steel Flame Tamers on the lower
ledge above Burners.

Evenly space the Cooking Grids on the ledge
above the Flame Tamers.

Place the Secondary Cooking Rack into the
slots on the upper left and upper right of Grill
Bowl Panels.

1.

2.

3.

23

Turn the Burner Valves and LP gas tank valve
to the full OFF position. (Turn clockwise to
close.)

Detach the hose and regulator assembly from
the LP gas tank valve by turning the Quick
Coupling Nut counterclockwise.

1.

2.

CAUTION: When the appliance is not in use, the
gas must be turned off at the supply tank.

1.

3.

4.

5.

6.

Check the tank valve to ensure it has proper
external mating threads to fit the hose &
regulator assembly provided. (Type 1 connec­tion per ANSI Z21.58b-2002)

Be sure all Burner Valves are in the OFF
position.

Inspect the valve connection port and regulator
assembly. Look for damage or debris. Remove
any debris. Inspect hose for damage. Never
use damaged or plugged equipment.

When connecting the regulator assembly to
the tank valve, hand tighten nut clockwise to
a full stop. See DO NOT use a
wrench to tighten because it could damage
the Quick Coupling Nut and result in a
hazardous condition.

Open the tank valve fully (counterclockwise).
Use a soapy water solution to check all
connections for leaks before attempting to light
your grill. See "Checking for LP Gas Leaks"
on page 24. If a leak is found, turn the tank
valve off and do not use your grill until the
leak is repaired.

Open the front Doors of cabinet. Pull out the
Tank Pull-Out Tray. Place a 20 lb tank with
foot ring into the hole in the tray. Make sure
the tank valve is in the OFF positon. (Turn
clockwise to close.) Align the tank so the
Tank Valve faces the rear right corner of
cabinet. Use provided Wing Bolt to secure
gas tank. See

2.

Disconnecting A Liquid Propane Gas
(LPgas) Tank From Your Grill

2ND

Type 1 connection
per ANSI Z21.58b-2002

2ND

QUICK
COUPLING
NUT

1ST

1ST

14

Connecting A Liquid Propane Gas
(LP gas) Tank To Your Grill

LP Gas Model Only

24

Congratulations

Your gas grill is now ready for use. Before
the first use and at the beginning of each
season (and whenever the LP gas tank has
been changed):

1.

2.

3.

Read all safety, lighting and operating

instructions.

Check Gas Valve Orifices, Burner Tubes

and Burner Ports for any obstructions.

Perform gas leak check according to
instructions found on page 24 of this
manual.

Connecting Natural Gas To Your Grill

15

NG Model Only

For Natural Gas grills: Connect the grill end of

the 12' Natural Gas Hose to the horizontal fitting
as shown. Connect the hose end to the gas
supply line. Also, read the natural gas safety
instructions on page 4.

Grill Information Center:
8:00am - 4:30pm CST, Monday through
Friday 1-877-934-7455

NOTE: The normal flow of gas through the

regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging proce­dure should be done every time a new LP
gas tank is connected to your grill. For help
call the Grill Information Center.

Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.

Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas
to ignite.

Open the Grill Lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you
cannot extinguish, call your fire depart­ment. Do not call near the LP gas tank
because your telephone is an electrical
device and could create a spark resulting
in fire and/or explosion.

•

•

•

•

•

•

•

!

WARNING

If you smell gas:

SIDE BURNER
GAS VALVE ASSEMBLY

SIDE BURNER
EXTENSION HOSE

HOSE, 12 ft./NG

Never test for leaks with a flame. Prior to first
use, at the beginning of each season, or every
time your LP gas tank is changed, you must
check for gas leaks. Follow these four steps:

Checking For LP Gas Leaks

3.

1.

2.

Make a soap solution by mixing one part
liquid detergent and one part water.

Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.

Apply the soap solution to all gas connec­tions. If bubbles appear in the soap solution
the connections are not properly sealed.
Check each fitting and tighten or repair as
necessary.

If you have a gas leak that cannot be re­paired by tightening, turn off the gas at the
source, disconnect fuel line from your grill and
call 1-877-934-7455 or your gas supplier for
repair assistance.

4.

25

Basic Lighting Procedures

Familiarize yourself with the safety guidelines at
the front of this manual. Do not smoke while
lighting grill or checking gas supply connections.

Be sure the LP gas tank is filled or the Natural
Gas Line is attached to the gas source.

Check that the end of each Burner Tube is properly
located over each Valve Orifice.

Make sure all gas connections are securely
tightened.

Open the Grill Lid during lighting.

1.

2.

3.

4.

5.

Set Control Knobs to OFF and open the LP gas
tank valve slowly until 1/4 to 1/2 open.

Push and turn the RIGHT Control Knob to HIGH.

Immediately press the Electric Ignitor for 3-4
seconds to light the Burner.

If ignition does not occur in 5 seconds, turn the
burner control(s) off, wait 5 minutes, and repeat the
lighting procedure.

Once the left grill burner is ignited, the adjacent
burner can be lit by simply turning its Control Knob
to HIGH.

Adjust Control Knobs to your desired cooking
temperature.

6.

7.

8.

9.

10.

11.

Open LP
gas tank

PRESS

Grill Lighting Instructions

OFF

HIGH

OFF

Failure to open Grill Lid during the
lighting procedures could result in a fire
or explosion that could cause serious
bodily injury, death, or property damage.

!

WARNING

Follow steps 1 through 4 of the Gas Lighting
Instructions.

Open Side Burner Lid.
Set Control Knobs to OFF and open the LP gas

tank valve slowly until 1/4 to 1/2 open.
Push and turn the Control Knob to HIGH. The built-

in spark ignitor will light the burner automatically.
You may have to push and turn the Control Knob up

to 3 or 4 times to light.
If burner does not light, turn gas off and wait 5 min-

utes before retrial or lighting by match.

1.

2.

3.

4.

5.

6.

Side Burner Lighting Instructions

26

Manually Lighting Your Grill by Match

To light your gas grill by match, insert a match into the
Lighting Stick and follow steps 1 through 6 of the
Basic Lighting Procedures. Then, light the match and
place Lighting Stick through the Lighting Hole on the
right side of the grill. See Figure 1. Turn the nearest
Main Burner Control Knob to the HIGH setting to
release gas. The Burner should light immediately.

Figure 1

2.

3.

Turn gas off at source and turn the Control Knob to
OFF. Wait at least five minutes for gas to clear,
then retry.

If your grill still fails to light, check gas supply
and connections.

Repeat lighting procedure. If your grill still fails
to operate, turn the gas off at source, turn the
Control Knobs to OFF, then check the following:

If the grill fails to light :

1.

•

Misalignment of Burner Tubes over Orifices
Correction: Reposition Burner Tubes over Ori­fices.

Obstruction in gas line
Correction: Remove fuel line from grill. Do not
smoke! Open gas supply for one second to clear
any obstruction from fuel line. Close off gas supply
at source and reconnect fuel line to grill.

Plugged Orifice
Correction: Remove Burners from grill by pulling
Cotter Pin (beneath Burner) using Long nose
pliers. Carefully lift each Burner up and away
from gas valve Orifice. Remove the Orifice from
gas valve and gently clear any obstruction with a
fine wire. Then reinstall all Orifices, Burners,
Cotter Pins and cooking components.

If an obstruction is suspected in Gas Valves or
Manifold, call the Grill Information Center at 1­877-934-7455.

Obstruction in Burner Tubes
Correction: Follow the Burner Tube cleaning
procedure on page 32 of this Owner's Manual.

•

•

•

Never lean over the grill cooking area while
lighting your gas grill. Keep your face and
body a safe distance (at least 18 inches)
from the Burners, when lighting your grill
manually.

!

WARNING

LIGHTING
STICK

MATCH

LIGHTING
HOLE

•

Misalignment of Ignitor on Burner
Correction: Check for proper position of the
Electrode Tip as shown in step 12. The gap
between the Spark Electrode Tip and Spark
Receiver should be approximately 3/16".
Adjust if necessary. With the gas supply
closed and all Control Knobs set to OFF press
the Electric Ignitor cap and check for the
presence of a spark at the Electrode.

Disconnected Electric Wires
Correction: Inspect the Ignitor Junction Box
found behind the Control Panel. Connect loose
Electric wires to Junction Box and try to light the
grill.

Weak AA battery
Correction: Unscrew the Ignitor Cap and
replace the battery.

•

•

If all checks or corrections have been made and
you still have questions about operating your gas
grill, call the Grill Information Center

8:00am - 4:30pm CST, Monday through Friday
at 1-877-934-7455.

5.

4.

If the grill still does not light you may need
to purge air from the gas line or reset the
regulator excess gas flow device. Note: This
procedure should be done every time a new
LP gas tank is connected to your grill.

To purge air from your gas line and/or
reset the regulator excess gas flow device:

• Turn Control Knobs to the OFF position.

• Turn off the gas at the tank valve.

• Disconnect regulator from LP gas tank.

• Let unit stand for 5 minutes to allow air to

purge.

• Reconnect regulator to the LP gas tank.

• Turn the tank valve on slowly until 1/4 to

1/2 open.

• Open the Grill Lid.

• Push and turn the RIGHT Control Knob to

HIGH.
Press Electric Ignitor for 3-4 seconds to
light the burners.

•

Should a FLASHBACK fire occur in/or
around the Burner Tubes, follow the
instructions below. Failure to comply with
these instructions could result in a fire or
explosion that could cause serious bodily
injury, death, or property damage.

!

WARNING

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Open the Grill Lid.

Put out any flame with a Class B fire
extinguisher.

• Once the grill has cooled down, clean the
Burner Tubes and Burners according to
the cleaning instructions found on page 32
in this manual.

•

•

•

•

•

Remove all components from the carton.

Attach the Motor Bracket on the outside of the right grill bowl panel. Align the two holes of the Bracket
with the holes on the grill bowl. Tighten securely using two #10-24x3/4" UNC Phillips Head Screws,

Plain Washers and Hex Nuts provided.

Rotisserie Instructions

Rot. Phillips Head Screw
#10-24x3/4" UNC
Qty. 2
Ref. #S112G10124

Rot. Hex Nut #10-24 UNC
Qty. 2
Ref. #S362G10124

Rot. Plain Washer 3/16"
Qty. 2
Ref. # S411G03084

Motor
Bracket

Outside of right
grill bowl panel

#10-24x3/4" UNC
Phillips Head Screw

11.

2.

Slide a Holding Fork onto each end of the Rotisserie Spit. Adjust spacing between Holding Fork to
accommodate your food, then tighten the Thumbscrews to keep the Holding Forks in position. Slide the
Collar and Bushing onto the threaded end of the Spit. Do not tighten the Collar Thumbscrew until the
Rotisserie is placed into your grill. Last, screw the Handle onto the threaded end of Rotisserie Spit as

shown.

3.

27

Spit

Thumbscrew
1/4"x1/2"

Thumbscrew
1/4"x1/2"

Thumbscrew
#10X1/2"

Collar

Bushing

Handle

Holding Forks

Rot. Thumbscrew #10x1/2"
Qty. 1
Ref. #S196G10081

Rot. Thumbscrew 1/4"x1/2"
Qty. 2
Ref. #S196G04081

Install the AC (alternating current) Rotisserie Motor onto the Motor Bracket as shown below. On your

grill the Motor attaches to the Bracket with the electrical cord DOWN, not up. This installation insures

that Rotisserie Motor is slid onto Motor Bracket and Stainless Steel Spit must be inserted into the
Motor.

4.

The bushing and collar must always be used with this Rotisserie.

Insert the assembled Rotisserie into the Motor as shown below. The Motor should be on the right side
of your grill and the Handle on the left side. Place the Bushing into the slot opening on the left side
of your grill bowl, then tighten the Collar Thumbscrew to the right of the Bushing. The Collar will stabilize
the Rotisserie during the cooking process and the Bushing allows the Rotisserie Spit to turn smoothly.
Plug the Rotisserie into an outlet and turn on to test.

BEFORE rotisserie cooking you will need to remove the Cooking Grid(s) and possibly the Flame Tamers
from your grill. When rotisserie cooking place a Cooking Pan under the food to be cooked. This will capture
the drippings and keep your grill clean of excess grease which could cause a fire. Use caution when
moving a Cooking Pan containing hot oils.

5.

Handle

Bushing

Collar

Thumbscrew

Holding Forks

Thumbscrew

Spit

GRILL BOWL

28

Spit must be
inserted into
the Motor

Rotisserie Motor with
electrical cord DOWN

Motor Bracket

Your new grill includes an Infrared Back Burner and a
Rotisserie designed to slowly cook foods that are moist
and flavorful, because the turning food self bastes using
infrared heat. The location of the Back Burner allows
the placement of a basting pan beneath the food to collect
juices and drippings for basting and gravy. To flavor the
contents of the basting pan you may add herbs, onions,
or other spices of your choice. The Rotisserie Burner is
Infrared, which provides intense radiant heat. This intense
heat is magnificent for searing in the natural juices and
nutrients found in quality cuts of meat.

Rotisserie cooking is a slow cooking process and the
maximum temperature you can expect to reach with
the Lid closed is about 325 to 350¦F, depending on
weather conditions.

Using your Infrared

Back Burner and Rotisserie

29

IMPORTANT SAFEGUARDS

When using electrical appliances, basic safety
precautions should always be used, including the
following:

Always attach the assembled Rotisserie to your
grill first, then plug the Cord into an outlet. To
disconnect, turn the Rotisserie "OFF" then remove
the Plug from outlet.

Most grill surfaces and Rotisserie parts are hot
during and after cooking, so use reasonable care
around your grill and wear protective mitts. Only
maneuver the Rotisserie by its Handle.

To protect against electrical shock, do not im­merse Electrical Cord, Plug or Motor in water or
expose to rain. Protect electrical cord from burn­ers, hot grill surfaces and grease.

Do not operate the Rotisserie if the cord or plug
becomes damaged, or if the Rotisserie malfunc­tions or has been damaged in any manner.

Do not let children operate your grill or Rotisserie,
and do not let children play nearby.

Unplug the Rotisserie motor from electrical outlet
when not in use and before cleaning. Allow to cool
before adding or removing parts. When the Ro­tisserie motor is not in use, store it indoors in
a dry place.

The use of accessory attachments is not recom­mended by the manufacturer and may cause
injuries. Do not use this Rotisserie for other than
intended use.

Read All Instructions:

When rotisserie cooking place a Cooking Pan
under the food to be cooked. This will capture the
drippings and keep your grill clean of excess
grease which could cause a fire. Use caution when
moving a Cooking Pan containing hot oils.

Never line the bottom of your grill bowl with
aluminum foil, sand or any grease absorbent
substance.

Should a grease fire occur, turn the burners and
gas off and leave the grill lid CLOSED until the
fire is out.

The rotisserie motor is set for 120V 50/60Hz AC
current. A short power cord is provided to reduce
the risk from becoming entangled in or tripping over
a longer cord. Extension cords may be used if
care is exercised in their use. If an extension
cord is used the marked electrical rating should
be at least as great as the electrical rating of the
appliance and suitable for outdoor use with a 3­wire grounding type cord. The cord must be
arranged so that it will be protected from burners,
hot grill, grease and where it can not be pulled
on by children or tripped over unintentionally.

This rotisserie is for use outdoors only.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Back Burner Lighting Instructions
Note: The location of the Back Burner makes it more

susceptible to winds that will decrease the performance
of your Rotisserie cooking. For this reason you should
not operate the Back Burner during windy weather
conditions.

Open the Grill Lid.
Set all Control Knobs to OFF and open the LP gas

Tank Valve slowly until 1/4 to 1/2 open. For Natural
Gas open Shutt Off Valve at source completely.

Push and turn the Back Burner Control Knob to ON
position and immediately press the Electric Ignitor
for 3-4 seconds to light the Back Burner.

If the Burner does not light, turn the Control Knob to
OFF, wait 5 minutes for gas to clear, then retry.

Once lit, the Back Burner will reach cooking
temperature quickly. The orange/red glow will even
out in about 5 minutes.

For best results, always Rotisserie cook with the
Grill Lid down and the Back Burner Control Knob set
onON. Do not use the main Burners when the

Back Burner is in operation.

1.

2.

3.

4.

5.

6.

The Rotisserie Motor must be electrically grounded
in accordance with local codes or, in the absence of
local codes, with the National Electric Code, ANSI/
NFPA 70-1990. Keep the Rotisserie Motor electric
cord away from the heated surface of the grill. Do
not operate the Rotisserie with a damaged cord or
plug, or if the Rotisserie malfunctions or has been
damaged in any manner. Call the Grill Information
Center for replacement. The power supply cord has
a 3-prong grounded plug. For your personal safety
do not remove the grounding prong. It must be
plugged into a mating 3-prong grounding type
receptacle, grounded in accordance with the National
Electrical Codes and local codes and ordinances. If
an extension cord is used it must be properly
grounded and suitable for use with Outdoor
Appliances. Keep the extension cord connection dry,
off of the ground and out of the reach of children.
When the Rotisserie Motor is not in use remove and
store in a dry indoor area.

WARNING

WARNING

Failure to open Grill Lid during the
lighting procedures could result in a fire
or explosion that could cause serious
bodily injury, death, or property damage.

!

!

30

As with all appliances, proper care and maintenance
will keep your grill in top operating condition and
prolong its life. By following these cleaning procedures
on a timely basis, your grill will stay clean and work
properly with minimum effort.

Cleaning The Cooking Grids

Before initial use and periodically we suggest you wash
your Cooking Grids in a mild soap and warm water
solution. You can use a wash cloth or vegetable brush
to clean your Cooking Grids.

Cleaning The Flame Tamers

Periodically you should wash the Flame Tamers in a
soap and warm water solution. Use a vegetable brush
to remove stubborn burnt-on cooking residue. Dry the
Flame Tamers thoroughly before you reinstall them into
the cooking bowl.

Cleaning The Grease Tray and Receptacle

To reduce the chance of fire, the Grease Draining Tray
and Grease Receptacle should be visually inspected
before each grill use. Remove any grease and wash
Grease Tray and Receptacle with a mild soap and
warm water solution.

Cleaning the Inside of the Grill Lid

Grease can have a tendency to build up on the inside
of the Grill Lid and could drip onto deck or patio when
the lid is opened. Visually inspect the inside of the Grill
Lid before each grill use. Remove any grease and wash
with a mild soap and warm water solution.

CAUTION:

Be sure your grill is OFF and cool before cleaning.
Take care not to chip or scratch the painted surfaces.

Cover each Gas Valve Orifice with aluminum foil.
Brush the inside and bottom of the grill with a fiber

pad or nylon brush, and wash with a mild soap and
warm water solution. Rinse thoroughly and let dry.

Remove aluminum foil from Orifices and check
each Orifice for obstruction.

5.

6.

7.

Check each Spark Electrode, adjusting as needed.
The space between the Spark Electrode Tip and
Spark Receiver should be approximately 3/16".

Replace the Burners and adjust the Gas Collector
Box. The edge of the collector box should be
overlapping the Burner Port.

Replace Flame Tamers and the Cooking Grids.
Reconnect the gas source and observe the Burner

flame for correct operation.

8.

9.

11.

10.

Cleaning Exterior Surfaces:

Before initial use, and periodically thereafter, we
suggest you wash your grill using a mild soap and
warm water solution. You can use a wash cloth or
sponge for this process. Do not use a stiff wire or
brass brush that might remove paint during the clean­ing process.

Cleaning Exterior Stainless Steel Surfaces:

Weathering and extreme heat can cause exterior
stainless steel surfaces to turn tan in color. Machine
oils used in the manufacturing process of stainless
steel can also cause this tanning color. After removing
the protective PVC film from the Grill Lid and Control
Panel use a Stainless Steel Cleaner to polish the
stainless steel surfaces of your grill. Never use abra­sive cleaners or scrubbers because they will scratch
and damage your grill. Follow these steps for the best
results.

Turn the LP gas tank valve (clockwise) to the full OFF
position. Disconnect the regulator and hose assem­bly from LP gas tank. Cover exposed gas fitting with
aluminum foil.

Remove dirt or grease using a soft cloth and polish
stainless surfaces. Wipe with a soft cloth.

Remove aluminum foil from exposed gas fitting and
allow grill to air dry before attaching the regulator
and hose to your LP gas tank.

1.

2.

3.

Keep outdoor cooking gas appliance area clear and free
from combustible materials, gasoline and other flam­mable vapors and liquids.

Cleaning and Maintenance

Annual Cleaning of The Grill Interior

Burning-off the grill after every cookout will keep it
ready for instant use. However, once a year you should
give the entire grill a thorough cleaning to keep it in top
operating condition. Follow these steps:

2.

3.

1.

4.

Turn all Burner Valves to the full OFF position.
Turn the LP gas tank valve to the full OFF position.
Disconnect the regulator from the gas tank. Inspect

the hose with regulator assembly for cracking, cuts
or any other damage, and replace as neccessary
with manufacturer replacement parts. See Parts List.

Remove and clean the Flame Tamers, Cooking
Grids, Cooking Rack and Grill Burners.

31

CAUTION:

BURNER FLAME

MAGNIFIED VIEW
THROUGH
LIGHTING HOLE

1. Do not obstruct the flow of air for combustion
and ventilation.

2. Keep the ventilation openings of the cylinder
enclosure cabinet free and clear of debris.

3. Visually check burner flames occasionally to
observe for proper flame pattern as shown below.

32

Regardless of which Burner cleaning procedure you
use, we recommend you also complete the following
steps to help prolong Burner life.

1.

2.

3.

Use a fiber pad or nylon brush to clean the entire
outer surface of each Burner until free of food
residue and dirt.

Clean any clogged ports with a stiff wire, such as
an open paper clip.

Inspect each Burner for damage (cracks or holes)
and if such damage is found, order and install a
new Burner. After installation, check to ensure
that the Gas Valve Orifices are correctly placed
inside the ends of the Burner Tubes. Also check
the position of your Spark Electrode.

The location of the Burner Tube with re­spect to the Orifice is vital for safe opera­tion. Check to ensure the Orifice is inside
the Burner Tube before using your gas grill.
See Figure 2. If the Orifice is not inside
the Burner Tube, lighting the Burner may
cause explosion and/or fire.

Figure 2

!

WARNING

Cleaning The Burner Tubes and

Burner Ports

To reduce the chance of FLASHBACK the procedure
below should be followed at least once a month in late
summer or early fall when spiders are most active or
when your grill has not been used for a period of time.

Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner
Tube and inside the Burner several times
to remove any debris.

Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube
and inside the Burner several times, remov­ing any debris.

Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner
and out the Ports.

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•

•

Turn all Burner Valves to the full OFF position.
Turn the LP gas tank valve to the full OFF position.
Detach the LP gas regulator assembly from your

gas grill.
Remove the Cooking Grids, Flame Tamers, and

Grease Trays from your grill.
Remove the Cotter Pin from the rear underside of

each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the

Gas Valve Orifice.
Check and clean burner/venturi tubes for insects

and insect nests. A clogged tube can lead to a fire
beneath the grill.

Refer to Figure 1 and perform one of these
three cleaning methods:

1.

2.

3.

4.

5.

6.

7.

8.

Figure 1

TO CLEAN BURNER TUBE,
INSERT HOOK HERE

BURNER TUBE

SPARK ELECTRODE
ASSEMBLY

GAS COLLECTOR BOX

BURNER

FOOT

BURNER PORT

COTTER PIN

ORIFICE

BURNER TUBE

GAS VALVE
ASSEMBLY

33

Frequently Asked Questions

Question: Can I convert my grill from LPG to NG?
Answer: No, your gas grill is manufactured to exact

specifications and is certified for Liquid Propane (LPG) or
Natural Gas (NG) use only. For your safety, conversion
kits are not available. Any attempt to convert your grill
will void your warranty.

Question: The hose and regulator supplied with my
grill does not fit the older LP gas tank I've used for
years. Why?

Answer: The U.S. Government regulates gas appliances
and LP gas tanks. When regulations are changed the LP
gas tank fittings are altered to ensure your safety. If your
LP gas tank does not fit the hose and regulator supplied
with your new grill, the tank is outdated and must be
replaced. Note: Effective April 1, 2002 all LP gas tanks
sold must include an “OPD” Overfill Prevention Device.
This internal device prevents the LP gas tank from being
overfilled. Tanks without an OPD valve can not be refilled.

Question: Is the serial and model number of my grill
listed somewhere for future reference?

Answer: This information along with the Grill Information
Center telephone number is listed on a silver label found
on the back of the Grill Head.

Question: What causes grill parts to rust and what
affect does it have on the grill materials.

Answer: Rusting is a natural oxidation process and may

appear on cast-iron and steel parts. Rust will not affect
the short term performance of your grill. To protect
against the natural rusting process, your Cooking Grids
and Flame Tamers have a porcelain finish. However,
dropping, scraping or scratching these items will damage
the porcelain finish and allow rusting. To minimize
rusting we recommend you "season" the Cooking Grids
regularly—before and after each use. Consistent
seasoning will help resist rusting and will create a non­stick cooking surface.

Question: How do I season Cooking Grids?
Answer: Before and after each cookout, apply a thin

layer of cooking oil, spray or shortening to each Cooking
Grid. Be sure to coat the entire surface including edges
and any areas with chipped porcelain. Insert the Cooking
Grids into your warm grill for 2 to 3 minutes.

Question: What is the best way to protect my new
gas grill from the weather?

Answer: A good quality grill cover should be used to
protect your grill when not in use. A grill cover is made
to fit this particular grill model. See your local store for
more details. Also, follow the cleaning and maintenance
instructions in this Owner's Manual on a timely basis and
your new grill will give you years of enjoyment.

Question: My grill does not light properly. Why?
Answer: Always light the burner farthest from the fuel source

first. This draws gas across the manifold helping prevent air
pockets which obstruct gas flow. Also check these causes:

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•

Question: My grill has a low flame and sometimes will
not light. Why?

Answer: You need to purge air from the gas line or reset the
regulator excess gas flow device. Opening the tank valve all
the way or too quickly is what triggers the regulators safety
device to shut down the gas flow which prevents excessive
gas flow to your grill. Lighting the burner farthest from the
fuel source every time will help eliminate air pockets in the
manifold. Note: This procedure should be done every time a
new LP gas tank is connected to your grill:

Check LP gas supply.
Check to ensure all gas connections are secure.
The Ignition AA battery may need replacing.
Electric wires may be loose. Remove the battery,
inspect the Ignitor Junction Box found behind the
Control Panel and connect any loose wires.
Spark Electrode Tips may need repositioning. With the
gas supply closed and all Control Knobs set to OFF
press the Ignitor Button and have another person watch
for the presence of a spark at the Electrode Tips. The
gap between the Spark Electrode Tip and Spark
Receiver should be about 3/16". If there is no spark at
Electrode Tip, refer to the “Electrode Check” proce­dures in this manual and adjust gap as directed.
Check that the end of each burner tube is properly
located over each gas valve orifice.
There may be an obstruction in the gas line. To correct
this, remove LP gas Hose and Regulator from your grill.
Do not smoke! Open gas supply for one second to
clear any obstruction from fuel line. Close off gas
supply at source and reconnect fuel line to your grill.
If an obstruction is suspected in the orifice or gas
valves call the Grill Information Center.

Turn all Control Knobs to the OFF position.
Turn off the LP gas tank at the tank valve.
Disconnect regulator from LP gas tank.
Let unit stand for 5 minutes to purge air.
Reconnect regulator to the LP gas tank.
Open the Grill Lid. Turn the LP gas tank valve on
slowly until 1/4 to 1/2 open.
Light the burner farthest from the fuel source by
turning its Control Knob to HIGH and immediately
press the Electric Ignitor for 3-4 seconds to light
the burner.

Question: Sometimes I hear a humming sound
coming from my LP gas regulator. What causes this?

Answer: The humming noise is gas flowing through the regu­lator. A low volume of noise is normal and will not interfere
with the operation of your grill. If the humming noise is loud
and excessive you need to purge air from the gas line or
reset the regulator excess gas flow device following the pro­cedure above. This procedure should be done every time a
new LP gas tank is connected to your grill. For additional
help call the Grill Information Center 8am - 4:30pm CST,
Monday through Friday at: 1-877-934-7455.

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Grand Hall Enterprise Co., Ltd. warrants to the original
owner of Gas Grill that it is free from defects in work­manship and materials under conditions of normal resi­dential use. Grand Hall Enterprise Co., Ltd. will re­place warranty parts according to the list on page 2 of
this manual. There will be a charge for shipping and
handling.

The extent of any liability of Grand Hall Enterprise Co.,
Ltd. under this limited warranty is limited to replace­ment. The limited warranty period is not extended by
such replacement. Grand Hall Enterprise Co.,Ltd. is
not liable for any labor or other costs related to the
removal and/or installation of any Warranty Part, in­stallation of replacement parts, product assembly, and/
or delivery costs.

Grand Hall Enterprise Co., Ltd. requires reasonable
proof of your date of purchase. Therefore, you should
retain your sales slip or invoice and return the Grand
Hall Enterprise Co., Ltd. Product Warranty Registra­tion Card immediately.

This limited warranty does not apply to any damage
due to transportation, installation, purchaser servicing,
accident, abuse, fire, alteration of the product in any
way, act of God, or failure to read and/or abide by any
product warnings, or any parts or labor used to replace
any part or parts covered under this limited warranty.

This limited Warranty is in lieu of any other express or
implied Warranty that may apply to this product. This
disclaimer of implied warranties may not apply to you
because some states do not allow disclaimer of im­plied Warranties.

LIMITED WARRANTY

Grand Hall Enterprise Co., Ltd.

9th Fl., No.298, Rueiguang Rd., Neihu,
Taipei, Taiwan (114)

If you live in a state that does not allow disclaimer of
implied Warranties, your state may allow a partial limi­tation of implied Warranties to limit the duration of such
Warranties to the duration of an express Warranty. In
such states the duration of the implied Warranties is
hereby expressly limited to the duration of this Lim­ited Warranty.

In no event, whether as a result of breach of Warranty
or Contract, negligence, strict liabitity, or misrepresen­tation, will Grand Hall Enterprise Co., Ltd. be liable for
any incidental and/or consequential damages. Grand
Hall Enterprise Co., Ltd.'s liability is limited to the pur­chase price of the covered grill. This exclusion of li­ability is not allowed in some states. Therefore, this
exclusion may not apply to you.

Grand Hall Enterprise Co., Ltd. does not assume, or
authorize any other person to assume for Grand Hall
Enterprise Co., Ltd. any liability from the sale of this
product beyond that expressly set forth in this Limited
Warranty.

This Limited Warranty gives you specific rights.The
laws of your state may give you additional rights.

For Warranty Service, please call our Grill
Information Center at 1-877-934-7455,
Monday through Friday, 8:00 AM TO 4:30
PM CST.