PELLET BURNER
MPB 50/80
INSTALLATION AND SERVICE MANUAL
VERSION:
1.1
UPDATE:
10.12.201 5
Contents
1. Warnings, Cautions and Notes .......................................................................... 3
1.1. Document information ....................................................................................... 3
2. Function principle .............................................................................................. 4
3. Technical specifications ..................................................................................... 5
4. Boiler ................................................................................................................ 5
5. Chimney ............................................................................................................ 5
6. Controller .......................................................................................................... 6
6.1. General description ........................................................................................... 6
6.2. Description of buttons ........................................................................................ 6
6.3. Technical characteristics of the controller ............................................................. 7
7. Operation functions ........................................................................................... 7
8. Parameters ........................................................................................................ 9
9. Manufacturer menu ......................................................................................... 12
9.1. Activation of Manufacturer's menu ..................................................................... 12
9.2. Description of manufacturer's settings ............................................................... 12
FEEDER FILLING TIME ............................................................................... 12
PELLETS IGNITION TIME ............................................................................ 12
FAN POWER (IGNITION) ............................................................................ 12
PELLETS DOSE (IGNITION) ........................................................................ 13
FEEDER PERFORMANCE ............................................................................. 13
PELLETS FEEDING PERIOD ......................................................................... 13
OVERFLOW PELLETS AIR (WORK) ............................................................... 13
OVERFLOW PELLETS AIR (MAINTAIN) .......................................................... 13
FLAME DETECTION TRESHOLD .................................................................... 14
FURNACE PROTECTION (OVERHEAT) ........................................................... 14
STB TEMPERATURE ................................................................................... 14
IGNITION STABILIZATION.......................................................................... 14
MAXIMUM BURNER POWER ......................................................................... 14
MINIMUM BURNER POWER ......................................................................... 15
MINIMUM FURNACE TEMPERATURE ............................................................. 15
SENSOR TYPE ........................................................................................... 15
EXTERNAL CONTROL (room thermostat) ...................................................... 15
TEMPERATURE CALIBRATION ...................................................................... 15
10. First use .......................................................................................................... 16
11. Start of the burner .......................................................................................... 16
12. Stop of the burner ........................................................................................... 17
13. Cleaning burner's chamber .............................................................................. 17
14. Restart the burner after an error ..................................................................... 18
15. Feeder filling procedure .................................................................................. 18
16. Burner safety systems ..................................................................................... 18
17. Errors .............................................................................................................. 19
18. Warranty ......................................................................................................... 20
3
1. Warnings, Cautions and Notes
1.1. Document information
This document is an integral and indispensable part of the product and must be retained in good
condition by the user. Keep it in a safe place for future reference.
If the appliance is sold or transferred to another person, this manual has to always follow the
appliance and handed to the new user or installer.
Read the safety instructions carefully before
installation. Always follow the safety
instructions during installation and during
maintenance
Installation, operation, service, and other work
must be carried out by qualified personnel in
accordance with local codes and regulations.
All electrical installation and service work shall
be done by certified and qualified personnel
inaccordance with local codes and regulations.
Do not perform electrical work unless you have
the required qualifications. Perform a
complete burner shutdown and disconnect the
power supply prior to performing any work on
the burner. Observe all guidelines with respect
to installation, service, or cleaning.
Children and adults should be alerted to the
hazards of high surface temperatures and
should stay away to avoid contact to skinand /
or clothing.
Always follow the instructions for operations
and service.
There is a risk of burn from touching the
equipment during operation.
The burner casing, burner body, flange, and
flame trap pipe are hot surfaces during
operation. Keep children away and do not
touch the equipment during operation.
Young children should be carefully supervised
when they are in the same room with the
burner.
Electric switch must be used to the
power supply cable as an emergency stop
Only wood pellets are to be used with this
burner. No other fuel is to be used in the
burner.
NEVER BURN ANY TYPE OF CORN, CHERRY
PITS, STICKS OR OTHER TYPES OF FUEL
IN THE BURNER.
Burning wood pellets according to
recommendations and the specifications set
forth will assure longer burner life and lessen
potential maintenance issues.
DO NOT install in a sleeping room.
DO NOT connect to any air distribution duct or
system.
DO NOT terminate the vent in any enclosed or
semi enclosed area, such as; carports,
garage, attic, crawl space, under a sun deck
or porch, narrow walkway or closed area, or
any location that can build up a concentration
of fumes such as a stairwell, covered
breezeway etc.
2. Function principle
The principle of works of MPB Pro burners is based on providing fuel via steering the feeders
appropriately and the work of a fan which steers the burning process.
Burners have 3 ways of operating:
Single mode: The burner reaches the desired “HEATING WATER TEMPERATURE “(i.e 65oC) and
burns off. Then, it starts its operation again when the temperature of the boiler goes down to
the temperature “HEATING WATER TEMPERATURE - CH FURNACE HYSTERESIS” (65oC - 10oC=
55oC. The CH FURNACE HYSTERESIS must be more than 10oC
Continuous mode: The burner reaches the desired “HEATING WATER TEMPERATURE “ and
goes down at 3kW (maintain).When the boiler's temperature goes down to the temperature
“HEATING WATER TEMPERATURE - CH FURNACE HYSTERESIS”, the burner increases its power
from 3kW (maintain) to the maximum burner power (i.e30kW). The CH FURNACE HYSTERESIS
must be no more than 5oC
Analogue mode: The burner reduces its power 1/3 (for example: from 30kW to 21kW) 10oC
before the furnace reaches the “HEATING WATER TEMPERATURE “. When the temperature of
the furnace is 510oC before “HEATING WATER TEMPERATURE “, the burner reduces its power
again 1/3 ((for example: from 21kW to 12kW).
After reaching a particular temperature of the heating water, the driver goes into the mode of
sustaining the temperature or switches the burner completely off. The ignition of fuel starts
automatically with the help of igniter which is connected to this driver. The regulator operates
also on the useful warm water buffer. The WUW pump starts working when the regulator detects
too low temperature of the WUW buffer. It is also possible to stipulate the working mode of the
WUW pump – with a priority or without it. The driver enables the control of the furnace's work
thanks to the room thermostat. It is possible to steer the heating in relation to the actual
temperature in the room. The regulator is also equipped with the self-control systems (detecting
the malfunction of the temperature's sensors) and mechanisms monitoring the furnace's work
preventing from going beyond the range of safety for the installation of the central heating.
3. Technical specifications
Type
MPB 50
MPB 80
Heat output
25-50 kW
40-80 kW
Maximum pellet consumption
5-10 kg/h
8-16 kg/h
Lenght (total)
565 mm
595 mm
Width
270 mm
270 mm
Height with feeding pipe
550 mm
550 mm
Height without feeding pipe
275 mm
275 mm
Diameter
Ø180 mm
Ø180 mm
Power supply
230Volt / 50Hz
230Volt / 50Hz
Average power consumption
40-50 Watt (approx.)
40-50 Watt (approx.)
Fuel
Wood pellet
Ø6-8mm, hymidity <10%
Wood pellet
Ø6-8mm, hymidity <10%
Weight
18 kg
19 kg
Feeder's length
1,5 m
1,5 m
4. Boiler
It is important to check that the combustion chamber in the boiler is big enough to ensure that
the flame does not come in contact with the water-cooled walls. Verify that the boiler’s capacity
range complies with the burner. There must be enough space for the ash to accumulate. The
exhaust gas channels should not be so narrow that they can easily be clogged with ash.
The distance between the front edge of the burner and the rear part of the combustion chamber
should be at least 350mm for the MPB 50 and500mm for the MPB 80 burner.
The minimum distance to the bottom of the fireplace depends on the boiler design.
There must be enough space for the quantity of ash build up that is created during at least one
week’s use in the winter heating season.
5. Chimney
We recommend that you have a local chimney sweeper or other corresponding authority make
an inspection and provide advice and instructions on the chimney measurements in accordance
with local codes and regulations.
The chimney should be of a length and diameter that gives a draught of 10 - 25 Pa. Measures
have to be taken if the chimney is smaller or much larger in diameter in order to give the proper
draught and flow.
If there is not enough draught in the chimney, exhaust gases stack in boiler's combustion
chamber or in the chimney with the risk of explosion. Also, gas flow into the boiler's room can
happened.
Always check the exhaust gas temperature. Directly after the boiler it should be between 160°C
and 250°C.
Too high a temperature can damage the chimney and is not economical.
Too low a temperature, a very high chimney, or a large chimney diameter creates a risk for
condensation that can cause corrosion and damage due to freezing.
6. Controller
6.1. General description
Description:
Diodes signalizing the status of outputs and the working mode of the driver,
LCD screen used for communication between the device and the user,
Buttons steering the driver's work.
6.2. Description of buttons
Button
Function
1 Changes the burner's working mode – “STOP”, “IGNITION”, “AUTOMATIC
WORK”.
2
Return to the previous menu
1
Entry on the Menu's parameters
2
Saves the change of a parameter
1
In the Ignition MODE activates the feeder for the time specified on the
parameter “Filling Feeder Time”
2 Go to the previous menu or parameter
Decreases the value of a parameter
1
In the Ignition MODE activates the ignition procedure
2
Go to the menu or parameter
Increases the value of a parameter του καυστήρα.
6.3. Technical characteristics of the controller
Sensors:
KTY-210
Measurement range:
0 – 120°C
Measurement resolution:
0.1oC
Time of measurement:
1 s
Data reading:
LCD screen 2x20 signs
Steering outputs:
Igniter: ~230V 2A (0.8A)
Feeder: ~230V 2A (0.8A)
Burner's fan: ~230V 2A (0.8A)
CH pump: ~230V 2A (0.8A)
WUW pump: ~230V 2A (0.8A)
Cleaning System
Protection:
Electric Fuse 4A
Inputs:
Room thermostat: Open contact
Temperature sensors: KTY-210 Temperature STB (95°C)
Visual signaling:
LED diodes Signalling the status of outputs
LCD screen Messages, measurements, settings
Power supply:
~230 V 50Hz 2VA
7. Operation functions
After switching the burner on, it is appeared on the LCD screen the program's logo defining the
type of the driver and the version of the current software
While activating, the burner carries out a test of the connected sensors. In case of one lacking,
on the screen appears an appropriate message (---). The work of the burner without a heating
water temperature sensor (CH) is blocked and an emergency mode is activated (CH pump is still
on).
Correct connection of sensors causes displaying of actual CH furnace's temperature and the
temperature of useful warm water of the WUW buffer (if the function is active). On the screen
appears which function is currently used by the driver.
The burner may work in three working modes (“STOP”, “IGNITION”, “AUTOMATIC WORK”). The
mode changes when the “MODE/ ” button is pressed. Activating the “STOP” mode is possible
in all modes after pressing the “MODE/ ” button for 3 seconds. When Stop is activated, the
burner goes at “Burning off” process (if there is fire) and the at “Cleaning” process.
When the burner is activated for first time, it is on “Stop” mode. Every next time, its status is
saved in the regulator's non-volatile memory. Activating the driver again, automatically causes
switching on of the lately used working mode.
In the table beneath a short description of particular functions of the burner, activated depending
on the working mode of the driver, is shown.
FUNCTION'S NAME
DESCRIPTION OF FUNCTIONS
STOP
Burner stopped.
FEEDER FILLING
Filling the feeder.
Filling stops automatically after about 10 minutes.
IGNITION
The burner is on Ignition process, which mean that has fed with ignition dose
of pellet, the heating element (igniter) and the air fan are working. The mode
would be automatically changed after detecting a flame by the sensor.
CLEANING
The air fan works at full speed for one minute, to remove the remaining
ashes from the burner's fire chamber. This function takes place also at the
first minute of ignition
WORK
Heating the boiler up to the set temperature. Showing the actual power of
the burner.
MAINTAIN
Sustaining the set temperature (if the burner's working mode is in the mode
of continuous work)
BURNING OFF
Putting off the burner. Active in the “STOP” mode or in the temporal working
mode of the burner.
STANDBY
Standby of the burner for the decline of the temperature of a hysteresis (if
the burner's working mode is in the temporal mode).
8. Parameters
To move round the menu and to set particular parameters there are four buttons placed on the
driver's panel: “MODE/ ”, “MENU/OK”, “+”, “-”. The parameters chosen by the user are
divided into four groups: (A) “CH FURNACE SETTINGS”, (B) “WUW BUFFER SETTINGS”,
(C) “BURNER SETTINGS”, (D) “DRIVER SETTINGS”. The division of particular parameters
in groups is shown in the “Settings table”.
CH FURNACE SETTINGS (A)
FUNCTION
NO.
FUNCTION
NAME
SETTING
UNIT
SETTING
RANGE
MANUFACTURER
SETTING
1
HEATING WATER
TEMPERATURE
ºC
35 - 85
65*
2
CH PUMP ACTIVATION
TEMPERATURE
ºC
20 - 60
35*
3
CH FURNACE
HYSTERESIS
ºC
1 - 20
5*
4
THERMOSTAT 2
TEMPERATURE
ºC
10 – 90
Off*
5
FURNACE
MODE
---
Winter/Summer
Winter*
WUW BUFFER SETTINGS (B)
FUNCTION
NO.
FUNCTION
NAME
SETTING
UNIT
SETTING
RANGE
MANUFACTURER
SETTING
1
WUW BUFFER
TEMPERATUR
ºC
20 - 80
40*
2
WUW SURPLUS
TEMPERATURE
ºC
5 - 20
10*
3
WUW
PRIORITY
---
Yes/No
No*
BURNER SETTINGS (C)
FUNCTION
NO.
FUNCTION
NAME
SETTING
UNIT
SETTING
RANGE
MANUFACTURER
SETTING
1
BURNER POWER
(WORK)
kW
10 - 80
30*
2
BURNER POWER
(MAINTAIN)
kW
2- 9
3*
3
BURNER
MODE**
---
Continuous/
Single/Analogue
Continuous*
4
SELF CLEANING FREQUENCY
TIME
Min
10-480
240
5
SELF CLEANING TIME
sec
0-60
0
6
BURNER FLAME MEASUREMENT
%
0-100
-------
** Burner has 3 modes: continuous mode, single mode and analogue mode.
Single mode: The burner reaches the desired “HEATING WATER TEMPERATURE” and burns off.
Then, it starts its operation again when the temperature of the boiler goes down to the
temperature “HEATING WATER TEMPERATURE - CH FURNACE HYSTERESIS”. The CH FURNACE
HYSTERESIS must be more than 10oC.
Continuous mode: The burner reaches the desired “HEATING WATER TEMPERATURE” and goes
down at 3kW (maintain). When the boiler's temperature goes down to the temperature
“HEATING WATER TEMPERATURE - CH FURNACE HYSTERESIS”, the burner increases its power
from 3kW (maintain) to the maximum burner power (i.e30kW). The CH FURNACE HYSTERESIS
must be no more than 5oC.
Analogue mode: The burner reduces its power 1/3 (for example: from 30kW to 21kW) 10oC
before the furnace reaches the “HEATING WATER TEMPERATURE”. When the temperature of the
furnace is 5oC before “HEATING WATER TEMPERATURE”, the burner reduces its power again 1/3
(for example: from 21kW to 12kW).
DEVICE SETTINGS (D)
FUNCTION
NO.
FUNCTION
NAME
SETTING
UNIT
SETTING
RANGE
MANUFACTURER
SETTING
1
LANGUAGE
SETTINGS
---
Polish/
English/
German/Greek/
Serbian/...
English*
2
FACTORY
SETTINGS
---
Yes/No
---
3
ENABLE SERVICE
MODE
---
000 - 999
112
MANUFACTURER SETTINGS (E)
FUNCTION
NO.
FUNCTION
NAME
SETTING
UNIT
SETTING
RANGE
MANUFACTURER
SETTING
1
FILLING FEEDER
TIME
minutes
5 - 20
11*
2
PELLETS IGNITION
TIME
minutes
1 - 15
6*
3
FAN POWER
(IGNITION)
%
5 - 50
15
4
PELLETS DOSE
(IGNITION)
g
50 - 500
320
5
FEEDER
PERFORMANCE
kg/h
5.0 – 45.0
20.0
6
PELLETS FEEDING
PERIOD
seconds
10 - 60
20
7
OVERFLOW AIR
(WORK)
multiplier
0.2 - 2
1
8
OVERFLOW AIR
(MAINTAIN)
multiplier
0.2 - 2
1
9
FLAME DETECTOR
TRESHOLD
%
5 – 90
10
10
FURNACE PROTECTION
(OVERHEAT)
ºC
60 - 90
80*
11
STB TEMPERATURE
ºC
60 – 110
90**
12
IGNITION STABILIZATION
Seconds
0 - 250
90
13
MAXIMUM BURNER POWER
KW
30 – 250
50***
14
MINIMUM BURNER POWER
KW
2 – 50
9
15
MINIMUM FURNACE
TEMPERATURE
ºC
20 – 60
35
16
SENSOR TYPE
KTY / PT
KTY
17
EXTERNAL CONTROL
-
Yes / No
No
18
TEMPERATURE
CALIBRATION
ºC
- 10.0 – 10.0
0.0
*If PT (PT 1000) sensor type is chosen then the range of "STB TEMPERATURE” is 60200oC
**If PT (PT 1000) sensor type is chosen then the range of "STB TEMPERATURE” is 90250oC
***It is set 80 for the MPB 80 burner
9. Manufacturer menu
9.1. Activation of Manufacturer's menu
In order to activate the manufacturer's settings menu, go to the settings menu of the
driver "DRIVER SETTINGS" and sub-menu "ENABLE SERVICE MODE" and with the help
of buttons "MENU/OK" and "+" or "-" choose the code 112. Then, press "MODE/ " and
leave the sub-menu, go to the menu "MANUFACTURER SETTINGS"
* CAUTION!!
Manufacturer's settings are exclusively the suggestion. All of the values depend on the kind of
solid fuel, the sysytem, the user's requirements, etc.
The producer of the burner reserves the changes of the ranges of settings in next versions of
the driver.
9.2. Description of manufacturer's settings
FEEDER FILLING TIME
In this menu the manufacturer sets the time of the feeder's filling. The time is the protection
from filling up of the burner. This time depends on the angle of arrival of the large feeder. The
parameter is set in the bracket of 5 to 20 minutes.
Manufacturer Advice: 10-12min
PELLETS IGNITION TIME
In this menu the manufacturer sets the time of the pellet's ignition. After the lapse of time, the
ignition cycle restarts. The cycle is repeated once again. Unsuccessful trials of ignition are seen
on the screen as a message: no pellets. The cause of this condition may be also a broken or
dirty flame's sensor. The time of ignition is set in the bracket of 1 to 15 minutes.
Manufacturer Advice: 6-7min
FAN POWER (IGNITION)
In this parameter the producer sets the power of the fan during the pellet's ignition. The fan's
power is set in the bracket of 5 to 50%.
If chimney's draught is over -15Pa, then the parameter stays at 10%
If chimney's draught is from 0 to -15Pa, then the parameter must change to 15-20%.
Manufacturer Advice: 15-20%
PELLETS DOSE (IGNITION)
In this parameter the manufacturer sets the dose of fuel needed to ignite the burner. The
parameter is set in the bracket of 50 to 500 grams. Depending the pellet's quality the parameter
can change from 150gram to 220grams. The default value is 200grams
Manufacturer Advice: 280-340gr Depends on pellet quality and on momentum the
pellet comes into the burner
FEEDER PERFORMANCE
In this parameter the manufacturer sets the performance of the feeder. The whole work of the
burner is based on this parameter. The parameter is set in the bracket of 5 to 45 kg/h with the
step of 500grams.
Manufacturer Advise: Cannot be given any advice since it is depended on the
feeder's angle and pellet quality. Please follow the
procedure on paragraph 11 “First use
PELLETS FEEDING PERIOD
In this parameter the manufacturer sets the period of feeding the pellet. After the lapse of time,
the driver releases the next dose of fuel. In the cycle of maintain, the parameter is ten times
multiplied. The feeding period of the pellet is set in the bracket of 10 to 60 seconds.
Manufacturer Advice: 10-20s
OVERFLOW PELLETS AIR (WORK)
In this parameter the manufacturer sets the overflow of the air needed to burn the specified
amount of the pellet when the burner works at full power. This parameter should be increased
if during the working cycle too low capacity of the fan would be noticed. The overflow of the air
is set in the bracket from 0.2 to 2.
Manufacturer Advice: 1.0
OVERFLOW PELLETS AIR (MAINTAIN)
In this parameter the manufacturer sets the overflow of the air needed to burn the specified
amount of the pellet during “Maintain” mode. This parameter should be increased if during the
working cycle too low capacity of the fan would be noticed. The overflow of the air is set in the
bracket from 0.2 to 2.
Manufacturer Advice: 1.0
FLAME DETECTION TRESHOLD
In this parameter the manufacturer sets the flame's detection threshold. Beneath the pre-set
threshold's value, the burner detects the vanishing of the flame. The parameter is set in the
bracket of 5 to 90%.
Manufacturer Advice: 10%
FURNACE PROTECTION (OVERHEAT)
In this parameter, the user sets the furnace's temperature which protects from the overheating.
The protection is activated when a higher temperature than the one that was previously set is
reached and when the CH pump is turned off. The driver starts the CH pump automatically and
switches off the burner. The protection of the furnace from the overheating is set in the bracket
of 60 to 90 ºC. The furnace's protection can be activated when:
working of room thermostat and simultaneously surpassing the protection temperature
of the furnace,
setting ”Summer” function and simultaneously surpassing the protection temperature
of the furnace,
setting the ”STOP” mode and simultaneously surpassing the protection temperature of
the furnace,
surpassing the temperature of the heating water over 90ºC.
Manufacturer Advice: 80-90ºC
STB TEMPERATURE
It is the temperature where the Overheating Alarm is activated. At the same time the controller
activates the CH pump and the WUW pump. For water boiler the default value is 90oC.
If sensor type PT is chosen then, the value of this parameter can change depending the
application.
IGNITION STABILIZATION
When ignition has occurred, the air-fan works for the time, which has been set by this parameter.
This operation drives the ignition gases out of the boiler faster.
Manufacturer Advice: 60-120sec
MAXIMUM BURNER POWER
In this parameter the installer can set the maximum burner power, where the user can set by
visiting the burner's menu. This prevents the user to set the burner at a maximum power, than
the one it is required by the system.
Manufacturer Advice: 50kW for MPB 50 and 80kW for MPB 80
MINIMUM BURNER POWER
In this parameter the installer can set the minimum burner power, where the user can set by
visiting the burner's menu. This prevents the user to set the burner at a maximum power, than
the one it is required by the system.
Manufacturer Advice: 9kW. It can be set higher, especially for industrial
applications
MINIMUM FURNACE TEMPERATURE
In this parameter the manufacturer sets the minimal temperature of the furnace which can be
set by the user. The activity of the room thermostat causes the setting of the boiler into this
parameter. The minimal temperature of the boiler is set in the bracket of 20 to 60 °C.
Manufacturer Advice: 35oC
SENSOR TYPE
In this parameter the installer can choose between KTY and PT 1000 temperature sensors.
KTY is the default sensor which is used for measuring temperatures up to 100oC.
The PT 1000 sensor is given by the manufacturer under request and it is used to measure
temperature higher than 100oC (industrial applications).
EXTERNAL CONTROL (room thermostat)
This parameter, it is activated only if room thermostat it is connected on the controller
If external control No (Manufacturer's settings):
1. When thermostat is ON, the burner works at the maximum power is set.
2. When thermostat is OFF, the burner burns off
This is mostly suggested for low consumption houses (less than 3.000kg/year) or for connecting
with timer.
If external control Yes (Manufacturer's settings):
1. When thermostat is ON, the burner works at the maximum power is set.
2. When thermostat is OFF, the burner goes at maintain mode and keeps a small fire.
In both cases, when the thermostat is OFF, the CH pump stops.
TEMPERATURE CALIBRATION
In this menu the manufacturer calibrates the temperature sensors. It is possible to add a regular
offset for the temperature of the furnace and the warm useful water. The parameter is set in the
bracket of -10 to +10°C.
10. First use
1. Ensure that the installation has been done according to this manual
2. Ensure that the plastic pipe is not connected to burner's feeding pipe
3. Fill the feeder up with wood-pellet, by connected the power supply cable of the controller
with the feeder's cable (alternative, you can fill the feeder by following the direction of
paragraph 14). The filling of the feeder lasts 8-13min depended on feeders incline.
4. Ensure that the feeder is full. Let the feeder working after the first pellets come out of the
feeder for 10-15 minutes (locate a plastic bag at the exit of the feeder)
5. Empty the plastic bag and place it back at the exit of the feeder.
6. Connect again the power supply cable of the controller with the feeder's cable for 2 minutes.
7. Weight the wood pellet which is in the bag (for example 0.8kg)
8. Multiply it by 30 minutes (0.8x30 = 24kg/hr). This is the feeder's performance
9. Repeat the steps 4-8, 2-3 times until you make sure that you weight the right quantity.
10. Place this value (i.e 24kg/hr) on manufacturer's settings menu, in the parameter
“5. Feeder Performance”
11. Connect the power cable back to the controller and also we plug the feeders cable to the
controller.
12. Switch on the controller and set the burner at “Automatic mode”.
13. When the maximum power of the burner is reached (from 25 to-80kW), then adjust the
burners flame by calibrating the air.
For the MPB 50, the parameter “Overflow pellet's air” at Manufacturer's menu is set at 1.0
and the burning air is calibrated by adjusting the damper of the air-fan.
For the MPB 80, the parameter “Overflow pellet's air” at Manufacturer's menu is set at 1.0
and the burning air is calibrated by adjusting the damper of the air-fan.
11. Start of the burner
1. Activate the burner by connecting it with a power supply (230Volt, 50Hz) and pressing the
ON/OFF button.
2. It is written on the LCD screen the following
3. By pressing the button “MODE/ “ once changes the operation from “Stop” to “ignition”.
By pressing the button “MODE/ “ changes the operation from “Ignition” to “Automatic”.
4. In “Automatic mode”, starts the operation of the burner.
5. When the photo sensors detects fire, then the burner starts its “Work” by increasing its power
gradually to the power it has been set (i.e 30kW)
6. When the boiler's water temperature reaches the desired temperature “HEATING WATER
TEMPERATURE “, the the power of the burner goes down ta 3kW (Maintain mode)
7. The burner works at “Maintain mode” till the boiler's water temperature goes down to the
temperature:
“HEATING WATER TEMPERATURE - CH FURNACE HYSTERESIS”
12. Stop of the burner
1. The burner can be either at “Work” or “Maintain” or “standby”
2. Press the button “MODE/ “continuously till “STOP MODE” appears on the screen.
3. It is written “Burning off” till the photo sensor stops to detect fire (3-5 min)
4. When the photo sensor stops to detect fire, “cleaning procedure takes place for few seconds.
13. Cleaning burner's chamber
1. The burner can be either at “Work” or “Maintain” or “standby”
2. Press the button “MODE/ “ continuously till “STOP MODE” appears on the screen.
3. It is written “Burning off” till the photo sensor stops to detect fire (3-5 min)
4. When the photo sensor stops to detect fire, “cleaning procedure takes place for few seconds.
5. When “Stop” appears on the LCD screen, waiting few minutes till the burner cools down.
6. Open the boilers door, clean the burners tube and close back the door.
7. By pressing the button “MODE/ “ once changes the operation from “Stop” to “ignition”.
By pressing the button “MODE/ “ changes the operation from “Ignition” to “Automatic”.
** The frequency of cleaning burner's chamber is depended on wood pellet quality. If
premium pellet is used, It is suggested the burner's chamber to be cleaned once a
week.
14. Restart the burner after an error
1. Turn off the burner by using the electric switch ON/OFF.
2. Open the boiler's door and check the burner tube.
3. Remove any ashes and impurities from burner fire chamber.
4. Close the door and switch on the controller by using the electric switch the burner is connected
5. By pressing the button “MODE/ “ once changes the operation from “Stop” to “ignition”.
By pressing the button “MODE/ “ changes the operation from “Ignition” to “Automatic"
15. Feeder filling procedure
1. Remove the plastic tube connection the burner with the feeder
2. Reset the controller by pressing the ON/OFF button.
3. “Stop” appears on the LCD scree
4. By pressing the button “MODE/ “ once changes the operation from “Stop” to “ignition”.
5. “CHOICE FUNCTION-/+” appears on the LCD screen
6. Press the button to start the feeder
7. Feeders operation lasts 11min (Manufacturer's setting / Feeder's filling time"
8. When the wood-pellet starts to come out of the feeder, switch off the controller.
9. Connect the feeder with the burner, by using the plastic pipe.
16. Burner safety systems
For total, fail-safe security, the burner is equipped with four safety systems:
1. The plastic pipe connecting the feeder with the burner. This tube will melt away from the
burner in event of a too high temperature, thereby breaking contact between pellets fuel
replenishment and the burner.
2. The burner’s fall-tube is equipped with a back-burn protection system which is triggered at
65oC. The back-fire protection system is placed on the fall-tube. In the event of the alarm being
triggered always investigate the cause and rectify.
3. The Overheating Boiler sensor (STB sensor), which is activated when the boiler's temperature
is higher than 95oC. When this protection is activated, the light next to the STB sensor is ON and
the feeder is turned off. The, you must reset the STB sensor, the feeder to work again.
4. The photo sensor senses that ignition has taken place and is running normally.
17. Errors
Indication
Description
Solution /
CH:!!!!
WUW:!!!!!!
STOP
Malfunction of the water
temperature sensors
1. The driver starts up relevant emergency
procedures for every sensor in order to prevent the
boiler from working beyond the safe range for the
installation of the central heating
2. When the boiler cools down, then restart the
controller and set the burner on automatic mode.
"Furnace
protect"
The temperature in the boiler
is higher than 92oC. If the
temperature is above 95oC,
the STB sensor is activated
and the feeder is turned off
automatically (the light next
to the STB sensor is ON).
At any case the pumps are
activated to avoid higher
temperatures
1. Wait till the boilers water temperature goes
down to 60oC
2. Reset the STB sensor, so the light next to it to
be OFF.
3. Restart the controller and set the burner at
automatic mode.
"Burner alarm"
The temperatures on burner's
feeder pipe is higher than
70oC. (Back fire protection)
This is happened either the
chimney's draught is no the
appropriate or the burner
hasn't been cleaned.
If the temperature goes down to 60 oC and the
photo sensor scans light, then the burner's
operation continuous normally.
If the temperature goes down to 60 oC and the
photo sensor doesn't scan any light, then the signal
“Burner alarm” is still on the LCD and you must
restart the controller.
"NO pellet"
No pellet on the silo
1. Fill up the silo with pellet
2. Fill the feeder with pellet (Filling feeder
procedure)
3. Set the burner at automatic mode
The feeder doesn't work
If the light next to STB sensor is ON, it means that
overheat of the boiler has occurred and STB has
turned the feeder OFF.
1. Reset the STB sensor, so the light next to it to
be OFF.
2. Restart the controller and set the burner at
automatic mode.
Check the cable from feeder to the controller
3. Problem during ignition
procedure
Burner's tube hasn't been cleaned properly
1. Clean the burner
2. Restart the controller and set the burner at
automatic mode.
Igniter doesn't work
1. Change the igniter inside the burner.
18. Warranty
2-years in metal parts
2-years in electric parts (feeder's motor & air-fan)
1-year in electronic controller
No warranty is given for the heating element (igniter)
THERMOSTAHL ROMANIA
HEATING SYSTEMS S.R.L.
DRUMUL OSIEI 57-59, sector 6
Bucharest 062395, Romania
www.thermostahl.ro
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