Thermo Scientific Revco FDE30086FA, TDE30086FA, HDE30086FA, RDE30086FA, FDE30086FD Installation and Operation

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Ultra-Low Temperature Freezers
TM
Revco
RDE Series, Forma Series, HERAfreeze Thermo Scientific
Installation and Operation
329712H01 Revision A March 2019
TM
FDE
TM
HDE Series and
TDE Series
IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result in damage to the unit, injury to operating personnel, and poor equipment performance.
CAUTION All internal adjustments and maintenance must be performed by qualified service personnel.
Material in this manual is for informational purposes only. The contents and the product it describes are subject to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising from or related to the use of this manual.
© 2019 Thermo Fisher Scientific Inc. All rights reserved.
Contents
Models......................................................................... 1
Safety Considerations .................................................. 2
Unpacking ................................................................... 3
Packing List ............................................................. 3
General Recommendations.......................................... 4
Temperature Monitoring ........................................... 4
General Usage ......................................................... 4
Initial Loading ........................................................... 4
Battery Door Opening / Closing................................ 4
Operating Standards.................................................... 5
Electrical Specifications ............................................ 5
Installation.................................................................... 6
Location................................................................... 6
Leveling.................................................................... 6
Backup System (Optional) ........................................ 6
Super Insulated Cabinet Construction ...................... 6
Door Operation ........................................................ 6
Pressure Equalization Port........................................ 7
Installing the Remote Alarm Connector..................... 7
Intended Use............................................................ 7
Operation..................................................................... 8
Initial Start Up........................................................... 8
Operation Overview.................................................. 8
Display ..................................................................... 8
Settings.................................................................... 9
Power Down ............................................................ 10
Backup System (Optional)............................................ 11
CO2 and LN2 Precautions ....................................... 11
Installation ................................................................ 11
Start Up ................................................................... 12
Operation................................................................. 12
Chart Recorders (Optional)........................................... 13
Set Up and Operation .............................................. 13
Changing Chart Paper.............................................. 13
Calibration Adjustment ............................................. 13
Maintenance ................................................................ 14
Cleaning the Condenser........................................... 14
Cleaning the Condenser Filter................................... 14
Gasket Maintenance ................................................ 14
Defrosting the Freezer .............................................. 14
Battery Maintenance ................................................ 14
Maintenance Schedule............................................. 15
Troubleshooting Guide................................................. 16
Error Codes ................................................................. 19
Warranty ...................................................................... 20
Warranty (International) ................................................ 21
Appendix A: Alarm Summary ....................................... 22
Contact Information .................................................... 25

Models

Table 1. Applicable Models
Brand - Model Size (xxx) Voltage (*)
Forma - FDExxx86F* 300 / 400 / 500 / 600 A / D / V
Thermo Scientific –TDExxx86F* 300 / 400 / 500 / 600 A / D / V
HERAfreeze – HDExxx86F* 300 / 400 / 500 / 600 A / D / V
Revco - RDExxx86F* 300 / 400 / 500 / 600 A / D / V
Thermo Fisher Scientific ULT Freezers Models | 1

Safety Considerations

In this manual, the following symbols and conventions are used:
This symbol used alone indicates important operating instructions which reduce the risk of injury or poor performance of the unit.
CAUTION: This symbol, in the context of a CAUTION, indicates a potentially hazardous situation which if not avoided could result in minor to moderate injury or damage to the equipment.
WARNING: This symbol indicates potentially hazardous situations which, if not avoided, could result in serious injury or death.
WARNING: This symbol indicates situations where dangerous voltages exist and potential for electrical shock is present.
The snowflake symbol indicates extreme low temperatures and high risk of frostbite. Do not touch bare metal or samples with unprotected body parts.
Below are important safety precautions that apply to this product:
Use this product only in the way described in the product literature and in this manual. Before using it, verify that this product is suitable for its intended use. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not modify system components, especially the controller. Use OEM exact replacement equipment or parts. Before use, confirm that the product has not been altered in any way.
WARNING: Your unit must be properly grounded in conformity with national and local electrical codes. Never connect the unit to overloaded power sources.
WARNING: Disconnect the unit from all power sources before cleaning, troubleshooting, or performing other maintenance on the product or its controls.
This symbol indicates a need to use gloves during the indicated procedures. If performing decontamination procedures, use chemically resistant gloves. Use insulated gloves for handling samples and when using liquid nitrogen.
Before installing, using or maintaining this product, please be sure to read this manual and product warning labels carefully. Failure to follow these instructions may cause this product to malfunction, which could result in injury or damage.
WARNING: “Caution, risk of fire”. This unit is charged with hydrocarbon refrigerants.
2 | Safety Considerations Thermo Fisher Scientific ULT Freezers

Unpacking

At delivery, examine the exterior for physical damage while the carrier’s representative is present. If exterior damage is present, carefully unpack and inspect the unit and all accessories for damage.
If there is no exterior damage, unpack and inspect the equipment within five days of delivery. If you find any damage, keep the packing materials and immediately report the damage to the carrier. Do not return goods to the manufacturer without written authorization. When submitting a claim for shipping damage, request that the carrier inspect the shipping container and equipment.
The packaging can be stored and re-used.

Packing List

Inside the freezer cabinet is a bag containing:
A handle lock key
A USB drive with user manual, including translated versions
Certificates of conformance and calibration
A remote alarm contact connector
Posts for rear spacing
If you have ordered a chart recorder, the bag will also contain:
Recorder installation instructions
Extra paper
If you have ordered a backup system, the cabinet will also contain:
A hose assembly
English and metric connectors
If specified on the order, the bag may also include:
A QC temperature graph and test log
Calibration information
Thermo Fisher Scientific ULT Freezers Unpacking | 3

General Recommendations

Temperature Monitoring

IMPORTANT NOTE: Thermo Fisher Scientific recommends the use of a redundant and independent temperature monitoring system so that the freezer can be monitored continuously for performance commensurate with the value of product stored.

General Usage

This refrigeration system is designed to maintain ultra-low temperatures with safety in an ambient environment within 15°C to 32°C (59°F to 90°F), only when the freezer is used for storage.
WARNING: This unit is not a “rapid-freeze” device. Freezing large quantities of liquid, or high­water content items, will temporarily increase the chamber temperature and will cause the compressors to operate for a prolonged time period.

Battery Door Opening / Closing

To open the grille door, pull the door from the top right corner as shown in the figure below.
To close the grille door, push the door against frame to hold latch in position.
Figure 1. Door Opening
Avoid opening the door for extended time periods since chamber temperature air will escape rapidly. Also, keep the inner doors closed as much as possible. When room air, which is higher in humidity, replaces chamber air, frost may develop in the chamber more rapidly.

Initial Loading

Allow the freezer to operate at the desired temperature for a minimum of 12 hours before loading.
Load the freezer one shelf at a time, beginning with the top shelf. After loading each shelf, allow the freezer to recover to the desired set point before loading the next shelf. Repeat this process until the freezer is fully loaded.
CAUTION: Failure to follow these procedures or overloading the unit may cause undue stress on the compressors or jeopardize user product safety.
4 | General Recommendations Thermo Fisher Scientific ULT Freezers

Operating Standards

The freezers described in this manual are classified for use as stationary equipment in a Pollution Degree 2 and Over voltage Category II environment.
These units are designed to operate under the following environmental conditions:
Indoor use
Altitude up to 2000 m
Maximum relative humidity 60% for temperatures within 15°C to 32°C (59°F to 90°F)
Main supply voltage fluctuations not to exceed ±10% of the nominal voltage.

Electrical Specifications

The last character in the model number listed on the data­plate identifies the electrical specifications for your unit. Specific unit current rating is listed on the data-plate.
The voltage types are A, D and V as specified in the following table:
Table 2. Electrical Specifications by Size and Voltage
Size/ Vol t age
300A 115 V 60 Hz 12.6 A
300D 208-230 V 60 Hz 5.6 A
300V 230 V 50 Hz 5.9 A
400A 115 V 60 Hz 13.0 A
400D 208-230 V 60 Hz 5.9 A
400V 230 V 50 Hz 5.3 A
500A 115 V 60 Hz 12.5 A
500D 208-230 V 60 Hz 5.0 A
500V 230 V 50 Hz 5.9 A
600A 115 V 60 Hz 12.7 A
Voltage Frequency Current
600D 208-230 V 60 Hz 6.2 A
600V 230 V 50 Hz 6.1 A
Thermo Fisher Scientific ULT Freezers Operating Standards | 5
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