Thermo Scientific Lindberg F21124, F21135, F21125, F21120, F21130 Instruction Manual
...
Type F21100
Tube Furnace
OPERATION MANUAL
AND PARTS LIST
SERIES 1029
Model # Voltage Control
F21124 100 Manual
F21125 120 Manual
F21120 240 Manual
F21130 240 Single Set Point
F21130-33 230 Single Set Point
F21135 120 Single Set Point
B
ARNSTEAD|THERMOLYNE CORPORATION
LT1029X1T • 3/7/97
2
Table of Contents
Safety Information ................................................................................................................................3
Alert Boxes ............................................................................................................................................3
Warnings ................................................................................................................................................4
Introduction ............................................................................................................................................5
Intended Use......................................................................................................................................5
General Usage ..................................................................................................................................5
Principles of Operation ......................................................................................................................5
General Specifications for Furnaces......................................................................................................8
Environmental Conditions..................................................................................................................8
Declaration of Conformity ......................................................................................................................9
Unpacking ............................................................................................................................................10
Installation ............................................................................................................................................11
Operation of Manual and Automatic Models........................................................................................12
Manual Control Models (F21124, F21125, F21120) ............................................................................12
Pyrometer ........................................................................................................................................12
Single Set Point Temperature Control (Automatic) (F21130, F21130-33, F21135)..............................13
Adjustment of Parameters (See Figure 1) ......................................................................................13
Furnace Loading ..................................................................................................................................16
Preventive Maintenance ......................................................................................................................17
General Cleaning Instructions..........................................................................................................17
Troubleshooting....................................................................................................................................18
Maintenance and Servicing ..................................................................................................................21
To Replace Vestibule End Caps......................................................................................................21
To Replace The Heating Element Tube (Without Case Assembly) ................................................21
To Replace Control Base ................................................................................................................22
To Replace Pyrometer (Manual Control Models) ............................................................................22
To Replace Manual Temperature Control Switch ............................................................................23
To Replace Furnace Chamber ........................................................................................................24
To Replace Type K (Chromel/Alumel) Thermocouple (Manual Control Models) ............................24
To Replace Type Platinel II Thermocouple (Single Set Point Control Models) ..............................25
Replacement Parts List........................................................................................................................26
Ordering Procedures............................................................................................................................27
Wiring Diagrams ..................................................................................................................................28
Warranty ..............................................................................................................................................30
Table Of Contents
3
Safety Information
Your Thermolyne Tube Furnace has been designed with
function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical
codes. For safe operation, please pay attention to the
alert boxes throughout the manual.
WARNING
To avoid electrical shock, this furnace must:
1. Use a properly grounded electrical outlet of correct
voltage and current handling capacity.
2. Disconnect from the power supply prior to maintenance and servicing.
3. Always use a properly sized combustion tube.
To avoid personal injury:
1. Do not use in the presence of flammable or combustible materials ; fire or explosion may result. This
device contains components which may ignite such
material.
2. Refer servicing to qualified personnel.
HOT SURFACE
“Caution: Hot Surface. Avoid Contact.” To avoid burns,
do not touch this furnace on the exterior or interior surfaces during use or for a period of time after use.
Alert Boxes
WARNING
Warnings alert you to a possibility of personal injury.
HOT SURFACE
Hot surfaces alert you to a possibility of personal
injury if you come in contact with a surface during
use or for a period of time after use.
CAUTION
Cautions alert you to a possibility of damage to
the equipment.
NOTE
Notes alert you to pertinent facts and conditions.
General Information
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Please note the following warnings:
WARNING
This warning is presented for compliance with California Proposition 65 and other regulatory agencies and
only applies to the insulation in this product. This product contains refractory ceramic, refractory ceramic fiber
or fiberglass insulation, which can produce respirable dust or fibers during disassembly. Dust or fibers can
cause irritation and can aggravate pre-existing respiratory diseases. Refractory ceramic and refractory ceram-
ic fibers (after reaching 1000°C) contain crystalline silica, which can cause lung damage (silicosis). The International Agency for Research on Cancer (IARC) has classified refractory ceramic fiber and fiberglass as pos-
sibly carcinogenic (Group 2B), and crystalline silica as carcinogenic to humans (Group 1).
The insulating materials can be located in the door, the hearth collar, in the chamber of the product or under
the hot plate top. Tests performed by the manufacturer indicate that there is no risk of exposure to dust or res-
pirable fibers resulting from operation of this product under normal conditions. However, there may be a risk of
exposure to respirable dust or fibers when repairing or maintaining the insulating materials, or when otherwise
disturbing them in a manner which causes release of dust or fibers. By using proper handling procedures and
protective equipment you can work safely with these insulating materials and minimize any exposure. Refer to
the appropriate Material Safety Data Sheets (MSDS) for information regarding proper handling and recom-
mended protective equipment. For additional MSDS copies, or additional information concerning the handling
of refractory ceramic products, please contact the Customer Service Department at Barnstead|Thermolyne
Corporation at 1-800-553-0039.
1-800-446-6060
1-800-553-0039
Warning
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Introduction
Intended Use
The type 21100 furnaces are small, inexpensive furnaces ideally suited for school, chemical and industrial
laboratories. They are intended for applications requiring
temperatures up to 1100°C for manual control bases or
temperatures up to 1200°C for the electronic single set
point control bases. See specification sheet for continuous and intermittent operating temperatures.
General Usage
Do not use this product for anything other than its intended usage.
Principles of Operation
The furnace chamber is heated by heating elements embedded in a refractory material. The tubular chamber is
insulated with a ceramic fiber insulation. The furnace
chamber is supported by the control base which also
houses the electrical connections. Two types of controls
are used:
1. Manual Control - A percentage input control which
compensates for line voltage fluctuation and ambient
temperature changes. The temperature is measured by
a thermocouple and is displayed on a pyrometer.
2. Single Set Point Control - An electronic control
which enables the user to bring the furnace up to a preset temperature and hold the temperature. (See Figure
1)
Introduction
Figure 1 Single Set Point Control
6
I
NTRODUCTION
Pyrometer
Cycle Light
Type F21100 Furnace
(Manual Control Model)
Furnace Chamber
Control Switch
Power Light
Furnace Chamber
Electronic Control
Type F21100 Furnace
(Single Set Point Control Model)
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Figure 2a (All Models except F21130-33)
Figure 2b (Model F21130-33)
INTRODUCTION
ELEMENT
LEAD WIRE
GROUND WIRE
(GREEN)
POWER CORD
BLACK
RED
THERMOCOUPLE
YELLOW +
THERMOCOUPLE
LEAD WIRE
ELEMENT
LEAD WIRE
WHITE
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Environmental Conditions
Operating: 17°C - 27°C; 20% to 80% relative humidity,
non-condensing. Installation Category II
(over-voltage) in accordance with IEC 664. Pollution Degree 2 in accordance with IEC 664.
Altitude limit: 2,000 meters.
Storage: -25°C to 65°C; 10% to 85% relative humidity.
General Specifications
Model Number F21135, *F21125 F21130, *F21120 *F21124 F21130-33
Dimensions - In.
(cm)
Overall Width 16 (40.6) 16 (40.6) 16 (40.6) 16 (40.6)
Height 14.63, *14.75 14.63, *14.75 14.63, *14.75 14.63, *14.75
(37.2, *37.5) (37.2, *37.5) (37.2, *37.5) (37.2, *37.5)
Chamber Width 12 (30.5) 12 (30.5) 12 (30.5) 12 (30.5)
Height 1.0 & 2.0 Dia. 1.0 & 2.0 Dia. 1.0 & 2.0 Dia. 1.0 & 2.0 Dia.
(2.5 & 5) (2.5 & 5) (2.5 & 5) (2.5 & 5)
Weight - lbs (Kg) 19 lbs 5 oz (8.8) 19 lbs 5 oz (8.8) 19 lbs 5 oz (8.8) 19 lbs 5 oz (8.8)
*19 lbs 12 oz (9.0) *19 lbs 12 oz (9.0) *19 lbs 12 oz (9.0) *19 lbs 12 oz (9.0)
Electrical Ratings
Volts 120 240 100 230
Amps 11.25 5.6 13.5 5.4
Watts 1350 1350 1350 1240
Freq. 50/60 50/60 50/60 50/60
Phase 1 1 1 1
Temperature 100 - 1200°C 100 - 1200°C 100 - 1200°C 100 - 1200°C
Ratings °C *371 - 1100°C *371 - 1100°C *371 - 1100°C *371 - 1100°C
* For models with manual control.
Temperatures specified, obtained with both 1.0” Dia. and 2.0” Dia. ceramic process tubes, 17” long.
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Declaration of Conformity (-33
models only)
Barnstead|Thermolyne hereby declares under its sole responsibility that this product conforms with the technical
requirements of the following standards:
EMC: EN 50081-1 Generic Emission Standard; EN
50082-1 Generic Immunity Standard;
Safety: IEC 1010-1-92 Safety requirements for electrical
equipment for measurement,
control, and laboratory use; Part I: General Requirements
IEC 1010-2-010 Part II: Particular requirements for
laboratory equipment for the heating of
materials
per the provisions of the Electromagnetic Compatability
Directive 89/336/EEC, as amended by 92/31/EEC and
93/68/EEC, and per the provisions of the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC.
The authorized representative located within the European
Community is:
European Manager
Barnstead|Thermolyne
Saarbrückener Str. 248
D-38116 Braunschweig
Germany
Copies of the Declaration of Conformity are available upon
request.
Declaration of Conformity
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Unpacking
Unpack furnace from box and remove packing material
from inside furnace chamber. The furnace is supplied
with a three wire cord and plug & 2-JC211x1 (1") diameter tube mounting vestibules. Furnace does not contain
a refractory process tube.
NOTE
Contact the dealer from which your furnace was
purchased to obtain proper process tube and
information regarding its use.
Unpacking
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