Thermo Scientific Vanquish VH-P10-A-02 Operating Manual

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Vanquish
Pumps
VH-P10-A-02
Operating Manual
4820.4411-EN Revision 1.0 October 2017
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Copyright © 2017 Thermo Fisher Scientific Inc. All rights reserved.
Original Operating Manual
The hardware descriptions in this manual revision refer to pumps VH-P10-A-02. For the manual release history, see page 229.
Trademarks
MP35N is a trademark of SPS Technologies. PharMed is a trademark of Saint-Gobain Performance Plastics. Torx is a trademark of TEXTRON INDUSTRIES, Incorporated. Acrobat, Adobe, and Adobe Reader are trademarks of Adobe Systems Incorporated. Microsoft, Windows, and Windows Vista are trademarks of Microsoft Corporation.
All other trademarks are property of Thermo Fisher Scientific and its subsidiaries.
Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the product operation. The document is copyright protected; any reproduction of the whole or any part of this document is strictly prohibited, except with the written authorization of Thermo Fisher Scientific Inc.
This manual is provided "as is." The contents of this manual are subject to being changed, without notice, in future revisions.
Thermo Fisher Scientific Inc. makes no representations that this document is complete, accurate, or error-free. Thermo Fisher Scientific Inc. assumes no responsibility and will not be liable for any errors, omissions, damage, or loss that might result from any use of this document, even if the information in the document is followed properly.
This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This document shall in no way govern or modify any Terms and Conditions of Sale. The Terms and Conditions of Sale shall govern all conflicting information between the two documents.
Printed manual version only
Printed in Germany on 100% chlorine-free bleached, high-white paper that is produced in an environmentally friendly process, leading to a paper profile of zero CO
emissions.
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Manufacturer's address
Dionex Softron GmbH, Part of Thermo Fisher Scientific Dornierstrasse 4, D-82110 Germering
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Contacting Us

Ordering Information
Technical Assistance
Contacting Us
There are several ways to contact us:
For ordering information or sales support for HPLC products, contact your local Thermo Fisher Scientific sales organization. For contact information, go to Contact Us on http://www.thermofisher.com.
For technical support for HPLC products, contact your local Thermo Fisher Scientific support organization. For contact information, go to Contact Us on http://www.thermofisher.com.
Vanquish Pumps (VH-P10-A-02) Operating Manual Page 3
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Contacting Us
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Contents

1 Using this Manual ...........................................................................11
2 Safety ..............................................................................................17
Contents
1.1 About this Manual ................................................................................................ 12
1.2 Conventions .......................................................................................................... 13
1.2.1 Safety Messages ....................................................................................... 13
1.2.2 Special Notices and Informational Notes ................................................. 13
1.2.3 Typographical Conventions ...................................................................... 14
1.3 Reference Documentation .................................................................................... 15
2.1 Safety Symbols and Signal Words ......................................................................... 18
2.1.1 Safety Symbols and Signal Words in This Manual ................................... 18
2.1.2 Observing this Manual ............................................................................. 19
2.1.3 Safety Symbols on the Pump ................................................................... 19
2.1.4 Rating Plate .............................................................................................. 20
2.2 Intended Use ......................................................................................................... 21
2.3 Safety Precautions ................................................................................................ 22
2.3.1 General Safety Information ..................................................................... 22
2.3.2 Qualification of the Personnel ................................................................. 23
2.3.3 Personal Protective Equipment ............................................................... 23
2.3.4 Electrical Safety Precautions .................................................................... 24
2.3.5 General Residual Hazards ........................................................................ 25
2.3.6 In Case of Emergency ............................................................................... 26
2.4 Solvent and Additive Information ......................................................................... 27
2.5 Compliance Information ....................................................................................... 29
3 Pump Overview ...............................................................................31
3.1 Pump Features ...................................................................................................... 32
3.2 Operating Principle ............................................................................................... 33
3.3 Interior Components............................................................................................. 35
3.4 Piston Seal Wash System ...................................................................................... 37
3.5 Purge Unit ............................................................................................................. 38
3.6 Leak Detection ...................................................................................................... 39
3.7 Operation .............................................................................................................. 40
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Contents
4 Unpacking ....................................................................................... 41
4.1 Unpacking ............................................................................................................ 42
4.2 Scope of Delivery ................................................................................................. 45
5 Installation ...................................................................................... 47
5.1 Safety Guidelines for Installation ......................................................................... 48
5.2 Installing the Pump .............................................................................................. 49
5.3 Site Requirements ................................................................................................ 51
5.4 Accessing the Interior Components ..................................................................... 53
5.5 Setting Up the Hardware ..................................................................................... 54
5.5.1 System Arrangement............................................................................... 54
5.5.2 Connecting the Pump .............................................................................. 56
5.6 Setting Up the Flow Connections ......................................................................... 59
5.6.1 General Information and Guidelines ....................................................... 59
5.6.2 Guiding Capillaries and Tubing Through the System .............................. 60
5.6.3 Connecting Fittings, Capillaries, and Tubing ........................................... 62
5.6.4 Guiding Liquids to Waste ........................................................................ 64
5.6.5 Connecting the Solvent Lines .................................................................. 65
5.6.6 Setting Up the Seal Wash System ........................................................... 69
5.6.7 Connecting the Pump and Autosampler ................................................. 77
5.7 Turning On the Pump ........................................................................................... 78
5.8 Setting Up the Pump in the Software .................................................................. 79
6 Operation ....................................................................................... 81
6.1 Introduction to this Chapter ................................................................................ 82
6.2 Safety Guidelines for Operation .......................................................................... 83
6.3 Control Elements.................................................................................................. 84
6.3.1 Keypad ..................................................................................................... 84
6.3.2 Status Indicators ...................................................................................... 86
6.4 Power On/Off Control .......................................................................................... 88
6.5 Use of Solvents and Additives .............................................................................. 89
6.6 Preparing the Pump for Operation ...................................................................... 91
6.7 Important Operating Parameters ........................................................................ 93
6.8 Purging the Pump................................................................................................. 98
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Contents
6.9 Optimizing the Performance of the Pump .......................................................... 101
6.9.1 General Guidelines ................................................................................. 101
6.9.2 Gradient Delay Volume, Dwell Volume, and Ripple .............................. 102
6.9.3 Installing Solvent Shut Off Valves .......................................................... 109
6.10 Shutting Down the Pump .................................................................................... 111
6.10.1 Short-Term Shutdown (Interruption of Operation) ............................... 111
6.10.2 Long-Term Shutdown ............................................................................. 112
7 Maintenance and Service .............................................................. 115
7.1 Introduction to Maintenance and Service .......................................................... 116
7.2 Safety Guidelines for Maintenance and Service ................................................. 117
7.3 General Rules for Maintenance and Service ...................................................... 119
7.4 Routine and Preventive Maintenance ................................................................ 120
7.4.1 Maintenance Plan .................................................................................. 120
7.4.2 Flushing the Pump ................................................................................. 122
7.4.3 Cleaning or Decontaminating the Pump ................................................ 124
7.4.4 Predictive Performance ......................................................................... 126
7.5 Seal Wash System ............................................................................................... 128
7.5.1 Testing the Seal Wash System for Leakage ............................................ 128
7.5.2 Replacing the Seal Wash Lines ............................................................... 129
7.5.3 Replacing the Seal Wash Detector ......................................................... 132
7.6 Y-Connector ........................................................................................................ 134
7.7 Pump Head.......................................................................................................... 136
7.7.1 Overview of Pump Head Parts ............................................................... 137
7.7.2 Replacing the Pump Head ...................................................................... 138
7.7.3 Replacing the Pistons ............................................................................. 142
7.7.4 Cleaning the Piston ................................................................................ 145
7.7.5 Replacing the Piston Seals or Support Ring ........................................... 146
7.7.6 Recommendations for New Piston Seals ............................................... 151
7.7.7 Replacing the Seal Wash Seals ............................................................... 153
7.7.8 Replacing the Pump Head Seals ............................................................. 158
7.7.9 Testing the Piston Seals for Leakage ...................................................... 161
7.8 Check Valves ....................................................................................................... 163
7.8.1 Replacing the Inlet Check Valves ........................................................... 163
7.8.2 Replacing the Outlet Check Valves ........................................................ 165
7.8.3 Cleaning the Check Valves ..................................................................... 166
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7.9 Inline Filter ......................................................................................................... 167
7.9.1 Testing the Inline Filter for Permeability .............................................. 167
7.9.2 Replacing the Inline Filter or Capillary Mixer ........................................ 168
7.10 Mixing System .................................................................................................... 170
7.10.1 Testing the Static Mixer for Permeability ............................................. 170
7.10.2 Replacing the Static Mixer or Capillary Mixer ....................................... 171
7.11 Solvent Lines and Solvent Line Filters ................................................................ 173
7.11.1 Emptying the Solvent Lines ................................................................... 173
7.11.2 Replacing Solvent Lines ......................................................................... 173
7.11.3 Replacing the Solvent Line Filter ........................................................... 176
7.12 Testing the Pump for Leakage ........................................................................... 178
7.13 Replacing the Main Power Fuses ....................................................................... 180
7.14 Updating the Pump Firmware ............................................................................ 182
7.15 Replacing the Doors ........................................................................................... 184
7.16 Transporting or Shipping the Pump ................................................................... 186
7.16.1 Preparing the Pump for Transport ........................................................ 187
7.16.2 Transporting the Pump to a New Location ........................................... 188
7.16.3 Shipping the Pump ................................................................................ 188
7.17 Replacing the Slide-In Module ........................................................................... 190
7.17.1 Removing the Slide-In Module .............................................................. 190
7.17.2 Installing the Slide-In Module ............................................................... 192
8 Troubleshooting ............................................................................ 195
8.1 General Information about Troubleshooting .................................................... 196
8.2 Messages ............................................................................................................ 199
8.3 Testing From Chromeleon ................................................................................. 207
8.4 Resolving Leakage .............................................................................................. 208
8.5 Pressure Problems or Shifts in Retention Time ................................................. 210
8.5.1 Introduction .......................................................................................... 210
8.5.2 Resolving Pressure Pulsation or Shifts In Retention Time .................... 211
8.5.3 Performing Pressure Recalibration ....................................................... 213
8.5.4 Testing the Inline Filter/Static Mixer for Permeability .......................... 214
9 Specifications ................................................................................ 215
9.1 Performance Specifications ............................................................................... 216
9.2 Physical Specifications ....................................................................................... 218
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10 Accessories, Consumables and Replacement Parts ...................... 219
10.1 General Information ........................................................................................... 220
10.2 Ship Kit ................................................................................................................ 221
10.3 Optional Accessories ........................................................................................... 222
10.4 Consumables and Replacement Parts ................................................................ 223
11 Appendix ..................................................................................... 227
11.1 Compliance Information ..................................................................................... 228
11.1.1 Declarations of Conformity .................................................................... 228
11.1.2 WEEE Compliance .................................................................................. 229
11.1.3 FCC Compliance ..................................................................................... 229
11.1.4 Manual Release History ......................................................................... 229
11.2 Digital I/O ............................................................................................................ 230
12 Index ........................................................................................... 233
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Contents
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1 Using this Manual

1 Using this Manual

This chapter provides information about this manual, the conventions used
throughout the manual, and the reference documentation that is available
in addition to this manual.
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1 Using this Manual

1.1 About this Manual

This manual describes the functional features and operating principle of your Vanquish™ pump and provides instructions for installation, set up, start up, shut down, operation, maintenance and troubleshooting.
The layout of this manual is designed to provide quick reference to the sections of interest to the user. To obtain a full understanding of your pump, read this manual thoroughly.
This manual also contains safety messages, precautionary statements, and special notices that can prevent personal injury, damage to the pump, or loss of data when followed properly.
Note the following:
The pump configuration may vary; therefore, not all descriptions
necessarily apply to your particular pump.
If some detail applies to only one model or variant, the model or
variant is identified by name.
Illustrations in this manual are provided for basic understanding.
They can vary from the actual model of the pump or component. However, this does not influence the descriptions. No claims can be derived from the illustrations in this manual.
The descriptions in this manual assume that the pump is installed in the Vanquish system stack. If this is not the case, additional hardware is required and must be ordered separately. The information in this manual applies correspondingly.
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1.2 Conventions

This section describes the conventions that are used throughout this manual.

1.2.1 Safety Messages

The safety messages and precautionary statements in this manual appear as follows:
Safety messages or precautionary statements that apply to the
Safety messages or precautionary statements that apply to an entire
1 Using this Manual
entire manual and all procedures in this manual are grouped in the Safety chapter.
section or to multiple procedures in a section appear at the beginning of the section to which they apply.
Safety messages that apply to only a particular section or procedure
appear in the section or procedure to which they apply. They appear different from the main flow of text.
Safety messages are often preceded by an alert symbol and/or alert word. The alert word appears in uppercase letters and in bold type.
Make sure that you understand and follow all safety messages presented in this manual.

1.2.2 Special Notices and Informational Notes

Special notices and informational notes in this manual appear different from the main flow of text. They appear in boxes and a note label identifies them. The label text appears in uppercase letters and in bold type.
NOTICE Highlights information necessary to prevent damage to the pump or invalid test results.
TIP Highlights information of general interest or helpful information that can make a task easier or optimize the performance of the pump.
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1 Using this Manual

1.2.3 Typographical Conventions

These typographical conventions apply to the descriptions in this manual:
Data Input and Output
The following appears in bold type: Input that you enter by the keyboard or that you select with the
mouse
Buttons that you click on the screen
Commands that you enter by the keyboard
Names of, for example, dialog boxes, properties, and parameters
For brevity, long expressions and paths appear in the condensed
form, for example: Click Start > All Programs > Thermo Chromeleon 7 > Services Manager > Start Instrument Controller.
References and Messages
References to additional documentation appear italicized.
Messages that appear on the screen are identified by quotation
marks.
Viewpoint
If not otherwise stated, the expressions left and right in this manual always refer to the viewpoint of a person that is facing the pump from the front.
Particularly Important Words
Particularly important words in the main flow of text appear italicized.
Electronic Manual Version (PDF)
The electronic version (PDF) of the manual contains numerous links that you can click to go to other locations within the manual. These include:
Table of contents entries
Index entries
Cross-references (in blue text), for example, to sections and figures
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1.3 Reference Documentation

In addition to this operating manual, other documentation is available for reference.
Hardware Documentation
Additional hardware documentation includes the following:
Operating manuals for the other modules of the Vanquish system
A printed version of the manual is shipped with the device.
Vanquish System Operating Manual
A printed version of the manual is shipped with the Vanquish system base and solvent rack.
Instrument Installation Qualification Operating Instructions
1 Using this Manual
TIP Electronic versions of these manuals are available as PDF (Portable Document Format) files. To open and read the PDF files, Adobe™ Reader™ or Adobe™ Acrobat™ is required.
Software Documentation
Additional software documentation includes the following:
Chromeleon™ 7 Help and documents
The Chromeleon 7 Help provides extensive information and comprehensive reference material for all aspects of the software. For basic information about device installation and configuration, refer to the Installation Guide; for specific information about a certain device, refer to the Instrument Configuration Manager Help. In Chromeleon 7, devices are called modules.
For information about the main elements of the user interface and step-by-step guidance through the most important workflows, refer to the Quick Start Guide.
For a concise overview of the most important workflows, refer to the Reference Card.
Chromeleon™ 6.8 Help
The Chromeleon 6.8 Help provides extensive information for all aspects of the software, including device installation and configuration.
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1 Using this Manual
Third-Party Documentation
TIP The Chromeleon Help and documents are included in the software shipment.
Refer also to the user documentation provided by the manufacturers of third-party components and materials, for example, Safety Data Sheets (SDSs).
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2 Safety

2 Safety

This chapter provides general and specific safety information and informs
about the intended use of the pump.
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2 Safety

2.1 Safety Symbols and Signal Words

2.1.1 Safety Symbols and Signal Words in This Manual

This manual contains safety messages to prevent injury of the persons using the pump. The safety symbols and signal words in this manual include the following:
Always be aware of the safety information. Do not proceed until you have fully understood the information and consider the consequences of what you are doing.
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
WARNING Indicates a hazardous situation that, if not avoided, could result in serious injury.
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2.1.2 Observing this Manual

Observe the following:
Before installing or operating the pump, read this manual carefully
to be familiar with the pump and this manual. The manual contains important information with regard to user safety as well as use and care of the pump.
Always keep the manual near the pump for quick reference.
Save this manual and pass it on to any subsequent user.
Read, understand, and comply with all safety messages and precautionary statements presented in this manual.
2 Safety

2.1.3 Safety Symbols on the Pump

The table lists the safety symbols that appear on the pump or on labels affixed to the pump. Follow the safety notices in this manual to prevent the risk of operator injury or damage to the pump.
Symbol Description
Indicates a potential hazard. Refer to this manual to avoid the risk of personal injury and/or to prevent damage to the device.
Ο
Power supply is on
Power supply is off
Indicates alternating current.
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2 Safety

2.1.4 Rating Plate

The rating plate is present on the pump near the electrical connections. The rating plate indicates the serial number, part number, module name, revision number (if any), line and fuse rating, and the manufacturer's address.
TIP An additional type label on the leak tray of the pump indicates the module name, serial number, part number, and revision number (if any). To facilitate device identification have the information from this label available when communicating with Thermo Fisher Scientific.
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2.2 Intended Use

The pump is intended to be part of the Vanquish system.
The intended use of the Vanquish system is to analyze mixtures of compounds in sample solutions. The pump is for use by qualified personnel and in laboratory environment only.
The pump and Vanquish system are intended for laboratory research use only. They are not intended for use in diagnostic procedures.
Laboratory Practice
Thermo Fisher Scientific recommends that the laboratory in which the Vanquish system is used follow best practices for LC analyses. This includes among others:
2 Safety
Using appropriate standards
Regularly running calibration
Establishing shelf life limits and following them for all consumables
used with the system
Running the system according to the laboratory's verified and
validated 'lab developed test' protocol
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2 Safety

2.3 Safety Precautions

2.3.1 General Safety Information

All users must observe the general safety information presented in this section and all specific safety messages and precautionary statements elsewhere in this manual during all phases of installation, operation, troubleshooting, maintenance, shutdown, and transport of the pump.
If the pump is used in a manner not specified by Thermo Fisher Scientific, the protection provided by the pump could be impaired. Observe the following:
Operate the pump only within its technical specifications.
Use only the replacement parts and additional components, options,
and peripherals specifically authorized and qualified for the pump by Thermo Fisher Scientific.
Safety Standard
Perform only the procedures that are described in this operating
manual and in supporting documents for the pump. Follow all instructions step by step and use the tools recommended for the procedure.
Open the enclosure of the pump and other components only if
specifically instructed to do so in this manual.
Thermo Fisher Scientific cannot be held liable for any damage,
material or otherwise, resulting from inappropriate or improper use of the pump. If there is any question regarding appropriate usage, contact Thermo Fisher Scientific before proceeding.
This device is a Safety Class I instrument (provided with terminal for protective grounding). The device has been manufactured and tested according to international safety standards.
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2.3.2 Qualification of the Personnel

Observe the information below on the proper qualification of the personnel installing and/or operating the pump.
Installation
Only skilled personnel are permitted to install the pump and to establish the electrical connections according to the appropriate regulations. Thermo Fisher Scientific recommends always having service personnel certified by Thermo Fisher Scientific perform the installation (for brevity, referred to as Thermo Fisher Scientific service engineer).
If a person other than a Thermo Fisher Scientific service engineer installs and sets up the module, the installer is responsible for ensuring the safety of the module and system.
2 Safety
General Operation
The pump is designed to be operated only by trained and qualified personnel in a laboratory environment.
All users must know the hazards presented by the pump and the substances they are using. All users should observe the related Safety Data Sheets (SDSs).

2.3.3 Personal Protective Equipment

Wear personal protective equipment and follow good laboratory practice to protect you from hazardous substances. The appropriate equipment depends on the hazard. For advice on the hazards and the equipment required for the substances you are using, refer to the material handling and safety data sheet provided by the vendor.
An eyewash facility and a sink should be available nearby. If any substance contacts your skin or eyes, wash the affected area and seek medical attention.
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2 Safety
Protective Clothing
To protect you from chemical splashes, harmful liquids, or other contamination, put on appropriate protective clothing, such as a lab coat.
Protective Eyewear
To prevent liquids from striking your eyes, put on appropriate protective eyewear, such as safety glasses with side shields. If there is a risk of splashing liquids, put on goggles.
Gloves
To protect you from harmful liquids and avoid personal injury during maintenance or service, put on appropriate protective gloves.

2.3.4 Electrical Safety Precautions

WARNING— Electric Shock or Damage to the Device
High voltages are present inside the device that could cause an electric shock or damage to the device.
Do not make any changes to the electrical or grounding connections.
If you suspect any kind of electrical damage, disconnect the power
cord and contact Thermo Fisher Scientific Technical Support for assistance.
Do not open the housing or remove protective panels unless
specifically instructed to do so in this manual.
Do not place liquid reservoirs directly upon the device. Liquid might
leak into the device and get into contact with electronic components causing a short circuit. Instead, place liquid reservoirs in the solvent rack that is available for the Vanquish system.
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2.3.5 General Residual Hazards

Pay attention to the following general residual hazards when working with the pump:
WARNING—Hazardous Substances
Solvents, mobile phases, samples, and reagents might contain toxic, carcinogenic, mutagenic, infectious, or otherwise harmful substances. The handling of these substances can pose health and safety risks.
Be sure that you know the properties of all substances that you are
using. Avoid exposure to harmful substances. If you have any doubt about a substance, handle the substance as if it is potentially harmful.
Wear personal protective equipment as required by the hazard and
follow good laboratory practice.
2 Safety
Reduce the volume of substances to the minimum volume required
for sample analysis.
Do not operate the pump in a potentially flammable environment.
Avoid accumulation of harmful substances. Make sure that the
installation site is well ventilated.
Dispose of hazardous waste in an environmentally safe manner that
is consistent with local regulations. Follow a regulated, approved waste disposal program.
WARNING—Biohazard
Biohazardous material, for example microorganisms, cell cultures, tissues, body fluids, and other biological agents can transmit infectious diseases. To avoid infections with these agents:
Assume that all biological substances are at least potentially
infectious.
Wear personal protective equipment as required by the hazard and
follow good laboratory practice.
Dispose of biohazardous waste in an environmentally safe manner
that is consistent with local regulations. Follow a regulated, approved waste disposal program.
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2 Safety
WARNING—Self-Ignition of Solvents
Solvents with a self-ignition temperature below 150 °C might ignite when in contact with a hot surface (for example, due to leakage in the chromatography system). Avoid the use of these solvents.
WARNING—Hazardous Vapors
Mobile phases and samples might contain volatile or flammable solvents. The handling of these substances can pose health and safety risks.
Avoid accumulation of these substances. Make sure that the
installation site is well ventilated.
Avoid open flames and sparks. Do not operate the pump in the
presence of flammable gases or fumes.
CAUTION—Allergic Reaction
Some capillaries in the Vanquish system are made of MP35N™, a nickel­cobalt based alloy. Individuals with sensitivity to nickel/cobalt may show an allergic reaction from skin contact.
CAUTION—Sparking due to Electrostatic Discharge
Liquid flowing through capillaries can generate static electricity. This effect is particularly present with insulating capillaries and non­conductive solvents (for example, pure acetonitrile). Discharge of electrostatic energy might lead to sparking, which could constitute a fire hazard. Prevent the generation of static electricity near the chromatography system.

2.3.6 In Case of Emergency

WARNING—Safety Hazard
In case of emergency, disconnect the pump from the power line.
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2.4 Solvent and Additive Information

To protect optimal functionality of the Vanquish system, observe these recommendations on the use of solvents and additives:
The system must be used with reversed-phase (RP) compatible
solvents and additives only.
Use only solvents and additives that are compatible with all parts in
the flow path. For details about the materials that are used in the flow path of the pump, see the Specifications chapter. For information about the materials that are used in the flow path of the other modules in the Vanquish system, refer to the Specifications chapter in the Operating Manual for the module.
Observe the general guidelines and recommendations on the use of solvents and additives in the chromatography system (see
section 6.5, page 89).
2 Safety
Allowed ranges and concentrations (standard system configuration):
pH range: 2-12
Chloride concentration: 1 mol/L or less
Observe the following:
pH values higher than 9.5 with optical detectors
Avoid using mobile phases with a pH value higher than 9.5 together with optical detectors. This can impair the functionality and optical performance of the detector flow cell.
pH values of 2 or less or high chloride concentration
With pH values of 2 or less or high chloride concentration, the application time should be as short as possible. Flush the system thoroughly after these applications.
Mobile phases containing ammonium hydroxide
In rare cases, a shortened lifetime of reversed-phase (UHMW­PE) piston seals has been observed with high pH, ammonium hydroxide containing mobile phases and prolonged exposure.
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2 Safety
NOTICE If the system flow path includes a Vanquish charged aerosol detector, observe the specific solvent and additive information for this detector. Refer to the operating manual for the Vanquish charged aerosol detector.
Follow any specific recommendations presented in other sections of
this manual. Refer also to the operating manuals for all modules in the Vanquish system. They may provide additional guidelines and
information.
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2.5 Compliance Information

Thermo Fisher Scientific performs complete testing and evaluation of its products to ensure full compliance with applicable domestic and international regulations. When the device is delivered to you, it meets all pertinent electromagnetic compatibility (EMC) and safety standards as described in this manual. For details, see section 11.1, page 228.
Changes that you make to the device may void compliance with one or more of these EMC and safety standards. Changes to the device include replacing a part or adding components, options, or peripherals not specifically authorized and qualified for the product by Thermo Fisher Scientific. To ensure continued compliance with EMC and safety standards, replacement parts and additional components, options, and peripherals must be ordered from Thermo Fisher Scientific or one of its authorized representatives.
2 Safety
The device has been shipped from the manufacturing site in a safe condition.
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2 Safety
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3 Pump Overview

3 Pump Overview

This chapter introduces you to the pump and the main components.
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3 Pump Overview

3.1 Pump Features

The pump includes the following main features:
Two-channel pump with each channel based on a dual-piston in-
parallel design
Independent drive for each piston for high accuracy and increased
flexibility
Advanced Thermal Effect Compensation (ATEC) and electronic
compressibility compensation (SmartFlow™) for precise and virtually pulse-free flow
Active piston seal wash system for high lifetime of pistons and piston
seals The piston seal wash system keeps the pistons wet and rinses the piston seals automatically. This prevents crystallization and particle deposits on the piston surfaces and seals, which may damage the components.
Solvent selector "2 from 6" for increased flexibility
Purge unit for easy and automatic purging
Built-in vacuum degasser for enhanced flow stability and best
detector sensitivity
Easy access to the user-serviceable components and tool-free
maintenance procedures for fast and reliable maintenance
Easy maintenance because the pump remains in the Vanquish
system stack
For specifications, see section 9.1 Performance Specifications, page 216.
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3.2 Operating Principle

The pump can generate pressures up to 151 MPa with ultra-low pulsation. The pump is based on a two-channel, dual-piston design with electronic compressibility compensation.
The picture illustrates how the pump operates:
3 Pump Overview
Figure 1: Operating principle
No. Description
1 Solvent selector (pump inlet)
2 Solvent degasser (vacuum degasser)
3 Pump head, left (two pistons, parallel)
4 Y-connector, left
5 Pump head, right (two pistons, parallel)
6 Y-connector, right
7 Purge unit
8 System pressure sensor
9 Inline filter (static filter)
10 Pump outlet (outlet of the inline filter)
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3 Pump Overview
Each pump head comprises two cylinders that are connected in parallel. Thus, the solvent passes only one cylinder when the pump is delivering. To achieve continuous delivery, one cylinder is refilled while the other cylinder is delivering at the selected flow rate.
The pump uses independent piston drives and highly precise position and pressure sensors. This leads to high accuracy, increased reliability, and ultra-low pulsation when delivering compressible liquids. The flow rate at atmospheric pressure is always kept constant.
Two 3-port solvent selectors allow forming binary gradients from three solvents per channel. The solvent to be used for each channel is selected in the user interface.
The vacuum degasser enhances the flow stability and allows best detector sensitivity by continuously removing air that may be trapped in the solvents.
The solvent flow is through the pump head, from the inlet assembly to the pump cylinders, and on to a Y-connector. The Y-connector combines the solvent flows from the pump head cylinders.
From each Y-connector, the solvent stream is directed to the purge unit, which combines the two solvent streams, and on to the inline filter.
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3.3 Interior Components

The user-accessible components of the pump are located directly behind the front doors:
3 Pump Overview
Figure 2: Interior view
No. Description
1 Keypad with buttons for pump control
2 Pump head, left
3 Tubing clips for routing solvent lines to the pump heads
4 Pump head, right
5 Leak sensor
6 Type label, indicating the module name, serial number, part number, and
revision number (if any)
7 Drain port
8 Seal wash detector (drop detector)
9 Vacuum degasser (solvent B) (partly hidden by seal wash detector)
10 Solvent selector (solvent B)
11 Vacuum degasser (solvent A)
12 Solvent selector (solvent A)
13 Seal wash pump
14 Tubing chase with tubing guides
15 Inline filter (static filter)
16 Y-connector, right
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3 Pump Overview
No. Description
17 Purge unit
18 Y-connector, left
19 System pressure sensor
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3.4 Piston Seal Wash System

To keep the pistons wet and rinse the piston seals, the pump has an active piston seal wash system (seal wash system). Piston seal washing prolongs the lifetime of the pistons and seals by preventing crystallization and particle deposits on the piston surfaces and seals, which may otherwise damage the pistons and seals.
The picture shows the flow path through the seal wash system.
3 Pump Overview
Figure 3: Flow path through the seal wash system
No. Description
1 Supply line for seal wash liquid (from autosampler)
2 Seal wash pump (peristaltic pump)
3 Peristaltic tubing (PharMed™ tubing)
4+5 Pump heads
6 Seal wash detector (drop detector)
7 To waste
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3 Pump Overview

3.5 Purge Unit

The purge unit combines the solvent streams from the pump heads, connects the system pressure sensor to the flow system, and allows easy and automatic purging. The pump is shipped from the manufacturing site with the capillaries and tubing installed to the purge unit.
Figure 4: Connections on purge unit
No. Description
1 Capillary from left Y-connector
2 Capillary to system pressure sensor (long capillary)
3 Capillary to inline filter
4 Capillary from right Y-connector
5 Waste tubing (from purge unit to drain port)
6 Capillary from system pressure sensor (short capillary)
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3.6 Leak Detection

Leaks are a potential safety issue. The leak sensor inside the pump monitors the pump for liquid leaks from the flow connections. The liquid is collected in the leak tray and guided to the drain port. From the drain port, the liquid is discharged to waste through the drain system of the Vanquish system.
When the leak sensor detects leakage, the status indicators change to red and beeping starts to alert you. Follow the instructions in this manual to find and eliminate the source for the leakage.
If leakage is not resolved after 3 minutes, the pump stops the flow.
3 Pump Overview
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3 Pump Overview

3.7 Operation

The pump is designed to be operated from a computer configured with the Chromeleon Chromatography Data System (CDS). The Chromeleon software provides complete instrument control, data acquisition, and data management.
For a basic description of instrument control and automated sample analysis with the Chromeleon software, refer to the Vanquish System Operating Manual. Details on control and operation of the pump are available in the Chromeleon Help.
TIP The pump can be operated also with other data systems, such as Xcalibur™. In this case, installation of additional software is required in addition to the data system software. For details, contact the Thermo Fisher Scientific sales organization.
A keypad is available inside the pump, allowing you to perform certain basic functions directly from the pump.
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4 Unpacking

4 Unpacking

This chapter provides information for unpacking the pump and informs you
about the scope of delivery.
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4 Unpacking

4.1 Unpacking

Damaged Packaging, Defective on Arrival
Unpacking the Pump
Inspect the shipping container for signs of external damage and, after unpacking, inspect the pump for any signs of mechanical damage that might have occurred during shipment.
If you suspect that the pump may have been damaged during shipment, immediately notify the incoming carrier and Thermo Fisher Scientific about the damage. Shipping insurance will compensate for the damage only if reported immediately.
Tools required
Follow these steps
CAUTION—Heavy Load, Bulky Device
The pump is too heavy or bulky for one person alone to handle safely. To avoid personal injury or damage to the pump, observe the following guidelines:
Physical handling of the pump, including lifting or moving, requires a
team effort of two persons.
Use the carrying handles that were shipped with the pump to move
or transport the pump. Never move or lift the pump by the front doors. This will damage the doors or the pump.
Screwdriver, Torx™ T20
1. Place the shipping container on the floor and open it.
2. Remove the ship kit from the shipping container.
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4 Unpacking
3. Remove the pump from the shipping container: Grasp the pump by the carrying handles. Slowly and carefully, lift the pump out of the shipping container.
Figure 5: Carrying handles on the pump
No. Component
1 Carrying handles
2 Attachment screw (one on each carrying handle)
4. Place the pump on a stable surface.
5. If applicable Remove any additional packing material. Leave any protective films attached to the surfaces of the pump until it is properly positioned in the system stack.
6. Transport the pump by the carrying handles to the installation site, if it is not already there, and place it in the system stack (see the System Arrangement section in this operating manual).
7. On each carrying handle, loosen the attachment screw until the carrying handle is moveable in the rail. Do not remove the screws from the carrying handles completely.
8. Slide off the carrying handles from the rails towards the rear of the pump.
Figure 6: Sliding off the carrying handle from the left rail
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4 Unpacking
TIP Keep the shipping container, the carrying handles with the attachment screws, and all packing material. These items will be needed if the pump is transported to a new location or shipped.
9. Some surfaces including the doors of the pump are covered by a protective film during shipment. Remove the protective film from all surfaces as applicable.
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4.2 Scope of Delivery

The following items are included in the delivery:
Pump
Ship Kit
For details about the kit content, see section 10.2 Ship Kit, page 221.
Operating manual
Power cord
4 Unpacking
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4 Unpacking
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5 Installation

5 Installation

This chapter specifies the requirements for the installation site and
describes how to set up, install, and configure the pump in the Vanquish
system and in the chromatography software.
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5 Installation

5.1 Safety Guidelines for Installation

Pay attention to the following safety guidelines:
Observe all warning messages and precautionary statements presented in section 2.3 Safety Precautions (see page 22).
CAUTION—Heavy Load, Bulky Device
The pump is too heavy or bulky for one person alone to handle safely. To avoid personal injury or damage to the pump, observe the following guidelines:
Physical handling of the pump, including lifting or moving, requires a
team effort of two persons.
Use the carrying handles that were shipped with the pump to move
or transport the pump. Never move or lift the pump by the front doors. This will damage the doors or the pump.
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5.2 Installing the Pump

The Vanquish system is installed and set up by a Thermo Fisher Scientific service engineer, including all modules and options or parts shipped with them. The service engineer checks that the installation is correct and that the Vanquish system and modules operate as specified. The engineer also demonstrates the basic operation and main features.
If personnel other than a Thermo Fisher Scientific service engineer installs the pump, follow the steps below.
NOTICE The pump is part of the Vanquish system. Therefore, follow the order for installing the system modules as described in the Vanquish System Operating Manual.
1. Pay attention to the safety guidelines and observe all site requirements. For the safety guidelines when installing the pump, see section 5.1,
page 48. For the site requirements, see section 5.3, page 51.
5 Installation
2. Set up the pump hardware. See section 5.5, page 54.
3. Set up the flow connections. See section 5.6, page 59.
4. Turn on the pump. See section 5.7, page 78.
TIP Before turning on the power to a Vanquish system module for the first time, verify that the chromatography software is installed on the data system computer. When the power is turned on, the required USB drivers are automatically found and the Windows™ operating system can detect the device.
5. Set up the pump in the software. See section 5.8, page 79.
6. Recommended: Perform Instrument Installation Qualification.
In Chromeleon, a wizard is available to guide you through the qualification process:
On the Chromeleon 7 Console: Click Tools > Instrument
Qualification > Installation Qualification.
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5 Installation
In the Chromeleon 6.8 Browser: Click Qualification >
Instruments IQ.
Follow the instructions in the Instruments Installation Qualification Operating Instructions. The manual provides information about the
required materials and detailed instructions.
NOTICE If the pump is operated with another data system, refer to the documentation for the software that you are using and/or perform the qualification manually. The Instruments Installation Qualification Operating Instructions provide information about the parameters to be adapted and the required settings.
7. Recommended: Perform Operational Qualification.
The qualification kit includes all materials required for the qualification and detailed instructions.
Moving the Pump after Installation
If you have to move the pump after it has been set up and installed in the Vanquish system, prepare the pump for transport and move it to the new location. Follow the instructions in section 7.16 Transporting or
Shipping the Pump, page 186.
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5.3 Site Requirements

The operating environment is important to ensure optimal performance of the pump. This section provides important requirements for the installation site. Note the following:
Operate the pump only under appropriate laboratory conditions.
The pump is intended to be part of the Vanquish system. Observe
the site requirements for the Vanquish system as stated in the Vanquish System Operating Manual.
For specifications, see the Specifications section in this operating
manual and the Operating Manuals for the other modules in the Vanquish system.
Power Considerations
5 Installation
The power supply of the device has wide-ranging capability, accepting any line voltage in the range specified for the device.
CAUTION—Electric Shock or Damage to the Device
Connecting the device to a line voltage higher or lower than
specified could result in personal injury or damage to the device. Therefore, connect the device to the specified line voltage only.
Never connect the device to a power socket that is shared with other
equipment (for example, multiple sockets).
Do not use extension cords.
After the power to the device is turned off, the device is still
energized as long as the power cord is connected. Repair work on the device while the device is connected to power could lead to personal injury. Therefore, always unplug the power cord before starting repair work inside the device. If you were instructed to remove any covers or panels, do not connect the power cord to the device while the cover or panels are removed.
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5 Installation
Power Cord
The power cords are designed to match the wall socket requirements of the country in which they are used. The end of the power cords that plugs into the power socket on the device is identical for all power cords. The end of the power cords that plugs into the wall socket is different.
WARNING—Electric Shock or Damage to the Device
Never use a power cord other than the power cords provided by
Thermo Fisher Scientific for the device.
Only use a power cord that is designed for the country in which you
use the device.
Do not use extension cords.
Never plug the power cord to a power socket that is shared with
other equipment (for example, multiple sockets).
Condensation
Operate the device only from a power outlet that has a protective
ground connection.
In case of emergency, it must be possible to reach the power cord
easily at any time to disconnect the device from the power line.
WARNING—Electric Shock or Damage to a Product
Misuse of the power cords could cause personal injury or damage the instrument. Use the power cords provided by Thermo Fisher Scientific only for the purpose for which they are intended. Do not use them for any other purpose, for example, for connecting other instruments.
NOTICE Condensation in the device can damage the electronics. Therefore, when using, shipping, or storing the device, avoid or minimize conditions that can lead to a build-up of condensation in the device. For example, avoid significant or fast changes in environmental conditions. If you suspect that condensation is present, allow the device to warm up to room temperature. This may take several hours. Wait until the condensation is gone completely before connecting the pump to the power line.
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5.4 Accessing the Interior Components

To access the interior components in the pump, open the front doors. To allow easy access from the front, the user-accessible components and flow connections in the pump are located directly behind the doors.
5 Installation
Figure 7: Opening the pump doors
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5 Installation

5.5 Setting Up the Hardware

This section describes how to set up the hardware and provides information about the pump connectors and cables.

5.5.1 System Arrangement

The pump is part of the Vanquish system. The system modules are typically arranged in a system stack, with the arrangement depending on the system configuration.
Figure 8: Vanquish system, standard configuration (example)
No. Description
1 Solvent Rack
2 Detector
3 Autosampler
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5 Installation
No. Description
4 Pump
5 System Base
6 Column Compartment
For instructions on how to set up the system stack, refer to the Vanquish
System Operating Manual.
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5 Installation

5.5.2 Connecting the Pump

Pump Connectors
The following connectors are provided on the pump:
Figure 9: Electrical and device connectors on the pump
No. Description
1 Rating plate, indicating the serial number, part number, module name, revision
number (if any), line and fuse rating, and the manufacturer's address
2
Main power switch (on/off control)
3
Fuse holder
4
Power-inlet connector
5 System Interlink port
Allows power on/off control for the pump from the Vanquish system base and device communication
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5 Installation
No. Description
6 Digital I/O ports (Dig I/O)
Allow exchange of digital signals with external instruments Each digital I/O port provides one input, one relay output, and one bidirectional input/output. For connection and pin assignment information, see section 11.2,
page 230.
7 USB hub ("A" type connector)
Allows connection to other modules in the Vanquish system
8 USB (Universal Serial Bus) port ("B" type connector)
Allows connection to other modules in the Vanquish system or the computer on which the data management system is installed, such as the Chromeleon software
TIP Thermo Fisher Scientific recommends using the USB ports only as described above. If the USB ports are used for any other purpose, Thermo Fisher Scientific cannot ensure proper functionality.
Connecting the Pump
NOTICE
Never use defective communication cables. If you suspect that a
cable is defective, replace the cable.
To ensure trouble-free operation, use only the cables provided by
Thermo Fisher Scientific for connecting the pump.
1. Place the pump in the system as required by the system configuration. For details, refer to the Vanquish System Operating Manual.
2. Connect the required interface cables to the pump. For information about how to connect the pump to other modules in the Vanquish system or to the chromatography data system computer, refer to the Vanquish System Operating Manual.
3. Verify that the power switch on the pump is set to OFF.
4. Connect the power cord to the power-inlet connector on the pump.
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5 Installation
NOTICE Before connecting the pump to the power line, be sure that no condensation is present in the device. Condensation in the device can damage the electronics. If you suspect that condensation is present, allow the device to warm up to room temperature. This may take several hours. Wait until the condensation is completely gone before proceeding.
5. Connect the free end of the power cord to an appropriate power source.
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5.6 Setting Up the Flow Connections

5.6.1 General Information and Guidelines

The pump is shipped from the manufacturing site with the flow connections installed between the interior components.
This section describes how to set up the flow connections to and from the pump and additional flow connections if required.
When setting up flow connections, follow these rules and recommendations:
Flow connections can be filled with hazardous substances. Observe the warning messages and precautionary statements presented in
section 2.3 Safety Precautions (see page 22).
5 Installation
Dirty components can contaminate the chromatography system.
Contamination leads to poor performance of the modules and entire system or can even cause damage to the modules and system. Therefore:
Always wear appropriate gloves.
Place the components only on a clean, lint-free surface.
Keep your tools clean.
Use only lint-free cloth for cleaning.
For installation instructions and handling guidelines for capillaries,
tubing, and fittings, see section 5.6.3 Connecting Fittings, Capillaries,
and Tubing, page 62.
To set up the additional flow connections and complete the installation, follow these steps:
TIP Components or connections in the flow path to other system modules may be closed with plugs to protect the component or connection during transport. When you remove the plugs to connect the pump in the system, keep the plugs. You may need them to close the connections again, for example, for future transport.
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5 Installation
1. Connect the pump to the drain system (see section 5.6.4, page 64).
2. Connect the solvent lines (see section 5.6.5, page65).
3. Set up the seal wash system (see section 5.6.6, page 69).
4. Connect the pump to the autosampler (see section 5.6.7, page 77).
NOTICE When you install devices or components to the system, always flush them to waste before connecting them in the system flow path. To flush the Vanquish modules, follow the instructions in the Vanquish System Operating Manual.

5.6.2 Guiding Capillaries and Tubing Through the System

Flow connections between the modules of the Vanquish system are guided through either the tubing chase in the devices or the guide holes or capillary clips of the devices.
Tubing Chase, Tubing Guide, Tubing Bracket
To guide certain tubes and lines (solvent tubing, wash liquid tubing, detector waste line) from the top module to the bottom module in the Vanquish system stack, the stackable modules have a tubing chase on the inside right.
The tubing chase provides four tubing guides. Each guide can hold up to three tubes or lines.
In each module, push the tube (or line) into the appropriate guide (see picture).
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5 Installation
Figure 10: Tubing chase with tubing guides (left: view from inside, right: view from top)
No. Use for
1 Solvent tubing (up to three solvent lines)
2 Solvent tubing (up to three solvent lines)
3 Wash liquid tubing (seal wash, autosampler needle wash)
4 Detector waste line
Tubing brackets are available for holding the tubing in place. Slip the bracket side onto the drain pipe.
Figure 11: Tubing bracket (left), tubing bracket installed (right)
Guide Holes and Capillary Clips
Guide holes and capillary clips are provided at specific positions on the system modules. Route flow connections from one module to the next module in the Vanquish system through the appropriate guide hole or capillary clip when instructed to do so in the manual.
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5 Installation

5.6.3 Connecting Fittings, Capillaries, and Tubing

This section provides information about how to connect and handle capillaries, fittings, and tubing.
5.6.3.1 General Guidelines
When connecting capillaries and tubing, follow these general recommendations:
Use only the capillaries and tubing (for example, solvent lines or
waste tubing) that are shipped with the pump or additional or spare capillaries and tubing as recommended by Thermo Fisher Scientific.
The connectors must be free from contaminants. Even minute
particles may cause damage to the system or lead to invalid test results.
Do not install capillaries or tubes that are stressed, nicked, kinked, or
otherwise damaged.
Install capillaries and fittings only at the positions for which they are
intended.
5.6.3.2 Connecting Viper Capillaries
This section describes how to connect Viper™ capillaries. All Viper flow connections in the Vanquish system are designed to be finger-tight.
To connect Viper capillaries with knurl, follow these steps:
NOTICE
Tighten or loosen Viper capillaries only with your fingers. Do not use
tools other than the knurl that comes with the capillary.
To avoid damage to the capillary or connection, tighten and loosen
the Viper connections only when the system pressure is down to zero.
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Figure 12: Viper fitting with knurl
No. Description
1 Knurl
2 Capillary
5 Installation
3 Slot
1. Insert the Viper capillary into the connection port.
2. Tighten the connection by the knurl.
TIP Note the slot in the knurl. For narrow connections, you can easily remove the knurls from neighboring capillaries through this slot and attach them again later.
3. If the connection leaks:
a) Tighten the connection a little more.
b) If leakage continues, remove the capillary.
c) Clean the capillary ends carefully by using a lint-free tissue
wetted with isopropanol.
d) Reinstall the capillary.
e) If the connection continues to leak, install a new Viper capillary.
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5 Installation

5.6.4 Guiding Liquids to Waste

The following liquids leave the pump through the outlets at the bottom right of the leak tray:
Leaking liquid from the leak tray
Leaking liquid collects in the leak tray and flows off through the drain port outlet into the drain system of the Vanquish system.
Waste liquid from the purge unit
Waste liquid from the purge unit flows off through the waste outlet port into the drain system of the Vanquish system. To avoid false leak alarms, verify that the waste line sits properly in the waste outlet port. If it does not, liquid from the purge unit may accumulate in the drain port and activate the leak sensor.
Figure 13: Outlets for guiding liquids to waste (view from top)
No. Description
1 Waste line from purge unit: routing path to outlet
2 Drain port, with
2a Drain port wall
2b Groove in drain port wall for routing the waste line to the waste outlet
port
2c Drain port outlet (to Vanquish drain system)
3 Waste outlet port (to Vanquish drain system)
4 Leak sensor
For information about how the liquid is discharged to waste through the Vanquish drain system, refer to the Vanquish System Operating Manual.
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5.6.5 Connecting the Solvent Lines

The pump is shipped from the manufacturing site with the solvent lines installed between the components in the pump. To complete the setup, install the solvent lines between the pump inlet ports and the solvent reservoirs.
The flow path determines the pump inlet (component at which the solvent enters the pump) and the solvent flow through the pump. With the binary pump, the pump inlets are the solvent selectors. The operating principle illustrates the solvent flow through the pump (see
section 3.2, page 33).
Parts and tools required
Solvent reservoir assemblies, including reservoir, reservoir cap, cap
plugs, and retaining guide for the solvent line
5 Installation
Solvent lines
Solvent line filters
Optional to shut off the solvent flow through the system at the
solvent reservoir
Shut off valve, kit containing one shut off valve and fitting
connections
Tubing cutter
If you want to install shut off valves after initial setup or operation of the pump, follow the steps in section 6.9.3 Installing Solvent Shut
Off Valves, page 109.
TIP To avoid the formation of gas bubbles in the solvent reservoirs, place the reservoirs in the system stack on the same level or higher than the pump. The setup description below assumes that the reservoirs are placed in the solvent rack.
Preparation
Assemble the solvent line filter, wearing appropriate clean gloves:
a) Place the frit in the filter holder (bottom part).
b) Make sure that the frit is in a level position.
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5 Installation
Follow these steps
c) Screw the filter top to the filter bottom.
No. Description
1 Solvent line filter, bottom
2 Filter frit
3 Solvent line filter, top
Figure 14: Assembling the solvent line filter
On the pump inlet, remove the plug that protects the inlet during
shipment, if applicable.
1. Connect each solvent line to the pump inlet port for which it is intended (see the labeling on the solvent lines and in the pump).
TIP For easy access to the lower degas chambers, remove the seal wash detector assembly (funnel and detector). Grasp and pull the assembly upward by the funnel. The detector including the tubing and cable can remain connected to the funnel.
No. Description
1 Funnel, seal wash detector
2 Seal wash detector
3 Detector cable
4 Seal wash line
Figure 15: Removing the seal wash detector assembly
2. Route the solvent lines from the pump inlet to the solvent rack, through the tubing guides in the pump and all modules above the pump in the system stack. Observe the routing guidelines in the Guiding Capillaries and Tubing Through the System section in this manual.
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5 Installation
3. Feed the solvent lines through the guide hole in the solvent rack and fix them in the appropriate tubing guides in the solvent rack.
Figure 16: Guide hole and tubing guides in the solvent rack
No. Description
A Guide hole (solvent rack)
1 Solvent lines (up to three solvent lines)
2 Solvent lines (up to three solvent lines)
3+4 Not to be used for solvent lines; reserved for other tubing
4. Prepare the solvent lines:
a) Feed each solvent line through a retaining guide.
b) Feed the solvent line through an open hole in a cap for a solvent
reservoir. The retaining guide keeps the solvent line in place in the reservoir.
c) Close any open holes in the reservoir caps with the cap plugs.
No. Description
1 Solvent line
2 Retaining guide
3 Reservoir cap
4 Cap plugs
5 Solvent line filter
Figure 17: Preparing the solvent line and reservoir cap
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5 Installation
5. Place the solvent reservoirs in the solvent rack. Position the solvent lines straight in the tubing guides.
6. Slide a filter holder onto each solvent line.
7. Fill the solvent reservoirs with solvent, observing the guidelines and recommendations in the Use of Solvents and Additives section in this manual. Before using a solvent reservoir for the first time, rinse the reservoirs thoroughly. Use a high-purity solvent for rinsing.
8. Tighten the reservoir caps hand-tight. Press the retaining guide into the hole in the reservoir cap to ensure that the tubing is kept in place in the cap.
9. Optional – Required only if you want to install a shut off valve
a) Cut the solvent line near the reservoir cap with a tubing cutter.
Make sure that the cut is at a right angle to the length of the line.
b) Onto the free end of each solvent line, slide a fitting and a
ferrule. Mind the correct orientation of the fitting and ferrule (see picture).
c) Tighten the solvent lines to the shut off valve.
Figure 18: Installing a shut off valve in a solvent line
No. Description
1 Solvent line
2 Fitting
3 Ferrule
4 Shut off valve
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5 Installation
No. Description
1 Shut off valve
2 Retaining guide
Figure 19: Solvent line with shut off valve installed
10. Check the solvent lines across the entire flow path. Make sure that the lines are not bent, pinched, or squeezed at any point in the flow path.

5.6.6 Setting Up the Seal Wash System

The flow path of the seal wash system passes through the metering device head in the autosampler and the pump heads in the pump. The seal wash system comprises the following parts:
In the pump: Seal wash pump (peristaltic pump), seal wash lines,
and seal wash detector (drop detector)
In the autosampler: Seal wash lines
Reservoir for the seal wash liquid
Both, the autosampler and pump are shipped with the seal wash components installed and the lines connected within each of the two modules.
To complete the setup, interconnect the seal wash paths of the modules, connect and fill the seal wash reservoir, and flush the seal wash system. To complete the setup, follow the steps in section 5.6.6.2,
page 70.
5.6.6.1 Choosing the Seal Wash Liquid
Use 75% isopropanol in water and 0.1% formic acid (HPLC-grade; preparation by volume, for example, 75 mL isopropanol + 25 mL water +
0.1 mL formic acid).
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5 Installation
5.6.6.2 Setting Up the Seal Wash System
Parts and tools required
Seal wash reservoir assembly, including reservoir, reservoir cap, cap
plugs, and retaining guide for the seal wash line
Seal wash line (silicone tubing) for connection to the seal wash
pump; the line is pre-installed to the seal wash outlet of the metering device head
Seal wash line (silicone tubing) for connection to the seal wash
reservoir
TIP To avoid the formation of gas bubbles in the seal wash reservoir, place the reservoir in the system stack on the same level or higher than the autosampler. The setup description below assumes that the reservoir is placed in the solvent rack.
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5 Installation
Figure 20: Seal wash system in the Vanquish system
No. Description
1 Seal wash reservoir
2 Seal wash lines in the autosampler (thick tubing):
2a Wash line from reservoir to inlet port
2b Seal wash inlet port (right tubing connector)
2c Wash line from inlet port to metering device head
2d Wash line to seal wash pump
3 Metering device head
4 Seal wash pump (peristaltic pump)
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5 Installation
Follow these steps
No. Description
5 Seal wash lines in the pump (thin tubing):
5a Wash lines from seal wash pump to left pump head
5b Wash line from left pump head to right pump head
5c Wash line from right pump head to seal wash detector
6 Seal wash detector (drop detector)
1. In the pump, engage the peristaltic tubing (PharMed™ tubing) in the seal wash pump.
Figure 21: Seal wash pump
No. Description
1 Pump lever
2 Pump rotor
3 Tubing holder (peristaltic tubing)
4 Tubing connectors
5 Seal wash line from autosampler
6 Peristaltic tubing
7 Seal wash tubing to pump head
a) Press down the lever on the seal wash pump and hold it in that
position with one hand.
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5 Installation
b) With your other hand, insert the tubing between the lever and
the rotor and wind it around the rotor.
c) Release the lever.
d) Check that the peristaltic tubing is properly inserted in the
tubing holders. If it is not, push the tubing into the holders. Make sure that the tubing is not pinched or squeezed in the holders.
e) Check that the right tubing connector rests on the tubing holder.
If it does not, push the tubing connector onto the holder.
2. In the autosampler, the seal wash line to the pump and the seal wash inlet port (right tubing connector) are interconnected. Disconnect the seal wash line (clear silicone tubing) from the seal wash inlet port (right tubing connector).
No. Description
1 Seal wash inlet port
(right tubing connector)
1a Seal wash line to reservoir
2 Seal wash outlet on the
metering device head
2a Seal wash line to pump
Figure 22: Seal wash connections in the autosampler
3. Route the seal wash line from the seal wash outlet of the metering device through the tubing guides to the peristaltic tubing in the pump.
4. In the pump, connect the seal wash line to the tubing connector on the free end of the peristaltic tubing.
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5 Installation
5. Locate the seal wash line for connection from the autosampler to the seal wash reservoir.
6. Connect the seal wash line to the seal wash inlet port (right tubing connector) on the autosampler.
7. Route the seal wash line from the autosampler to the solvent rack through the tubing guides in the autosampler and all modules above the autosampler in the system stack.
8. Route the seal wash line through the guide hole in the solvent rack.
Figure 23: Guide hole and tubing guides in the solvent rack
No. Description
A Guide hole
1+2 Not to be used for wash liquid line; reserved for other tubing
3 Tubing guide for wash liquid line
4 Not to be used for wash liquid line; reserved for other tubing
9. Prepare the seal wash line:
a) Feed the seal wash line through the retaining guide.
b) Feed the seal wash line through an open hole in the cap of the
seal wash reservoir. The retaining guide keeps the tubing in place in the reservoir.
c) Close any open holes in the reservoir cap with cap plugs.
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5 Installation
No. Description
1 Seal wash line
2 Retaining guide
3 Reservoir cap
4 Cap plugs
Figure 24: Preparing the seal wash line
10. Fill the seal wash reservoir with seal wash liquid. Mind the requirements outlined in the previous section. Before using a seal wash reservoir for the first time, rinse the reservoir thoroughly. Use a high-purity solvent for rinsing.
11. Tighten the reservoir cap hand-tight. Press the retaining guide into the hole in the reservoir cap to ensure that the tubing is kept in place in the cap.
12. Place the seal wash reservoir in the solvent rack. Position the seal wash lines straight in the tubing guides.
13. Check the seal wash lines across the entire flow path. Make sure that the lines are not bent, pinched, or squeezed at any point in the flow path.
14. Flush the seal wash system (see the next section).
5.6.6.3 Flushing the Seal Wash System
To flush the seal wash system, select one of the following alternatives:
Turn on the pump.
Whenever the pump is turned on, the pump starts operation with a seal wash cycle.
Flush the seal wash system from Chromeleon.
Flush the seal wash system from hand.
Select this alternative to flush the seal wash system when the pump is powered off.
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5 Installation
Flushing the Seal Wash System from Chromeleon
Flushing the Seal Wash System from Hand
To flush the seal wash system from Chromeleon, start a seal wash cycle by setting the seal wash pump to Active mode (SealWashPump = Active).
During the seal wash cycle, the seal wash system is automatically filled with the seal wash liquid. It will take 5 minutes for the liquid to travel through the entire flow path.
To flush the seal wash system from hand, follow these steps:
1. Disconnect the tubing from the seal wash detector.
No. Description
1 Seal wash detector
2 Tubing connection port
(port labeled in)
Figure 25: Seal wash detector
2. Insert a syringe into the open end of the tubing.
3. To allow the liquid to travel easily through the seal wash system, press down the lever of the seal wash pump and hold it in that position with one hand.
4. Pull out the syringe plunger to draw seal wash liquid into the tubing.
5. Release the lever of the seal wash pump when the liquid reaches the syringe.
6. Remove the syringe and reconnect the tubing to the connection port on the seal wash detector. Mind the port labeling. To ensure correct functioning of the seal wash detector, the tubing needs to be connected to the port labeled in.
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5.6.7 Connecting the Pump and Autosampler

Parts required
Capillary to connect the pump to the autosampler
Follow these steps
1. On the connecting capillary, remove the knurls.
2. Guide the connecting capillary through the guide holes in the housings of both, the pump and autosampler.
5 Installation
Figure 26: Guide holes in the autosampler and pump (left: view from autosampler; right: view from pump)
No. Description
1 Capillary connecting the pump and autosampler:
1a Capillary end connected to the autosampler injection valve
1b Capillary end to be connected to pump outlet
2 Guide holes in autosampler housing and pump housing:
2a Guide hole in autosampler housing (view from above)
2b Guide hole in pump housing (view from below)
3. Reattach the knurls to the connection capillary.
4. In the pump, connect the capillary to the pump outlet.
5. In the autosampler, connect the capillary to the injection valve.
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5 Installation

5.7 Turning On the Pump

TIP Before turning on the power to a Vanquish system module for the
first time, verify that the chromatography software is installed on the data system computer. When the power is turned on, the required USB drivers are automatically found and the Windows™ operating system can detect the device.
To turn on the power to the pump, follow these steps:
1. Check that the power button on the front left of the Vanquish system base (system power button) is pressed in. If the power button stands out, press the power button to turn on the power on the system base.
2. Turn on the pump with its main power switch.
Turn the pump off with the main power switch, when instructed to do so, for example, during maintenance. Pressing the system power button will not be sufficient to turn off the power to the device completely.
Whenever the power to the pump is turned on, the following sequence of events occurs:
The pump performs a self-test.
If the self-test is not successful, the status indicators are red and the pump is not ready for analysis. Check the Chromeleon Audit Trail for the related message and take appropriate remedial action.
The pump starts operation with a seal wash cycle. Before turning on
the pump, check the liquid level in the seal wash reservoir. Consider checking also the liquid level in the waste container.
For power on/off control during pump operation, see section 6.4,
page 88.
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5.8 Setting Up the Pump in the Software

This manual assumes that the chromatography software is already installed on the data system computer and a valid license is available.
For more information about setting up the Vanquish system in the software, refer to the Vanquish System Operating Manual.
The Help for the software that you are using provides detailed information about the settings on each property page.
5 Installation
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5 Installation
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6 Operation

6 Operation

This chapter describes the elements for pump control, provides
information for routine operation and for shutdown.
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6 Operation

6.1 Introduction to this Chapter

The information in this chapter assumes that the initial setup of the pump has already been completed. If this is not the case, refer to the instructions in chapter 5 Installation before proceeding (see page 47).
For a basic description of instrument control and automated sample analysis with the Chromeleon software, refer to the Vanquish System Operating Manual. Details on control and operation of the pump are available in the Chromeleon Help.
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6.2 Safety Guidelines for Operation

When operating the pump, pay attention to the following safety guidelines:
Observe all warning messages and precautionary statements presented in section 2.3 Safety Precautions (see page 22).
CAUTION—High Luminosity of LED
The high luminosity produced by the LED illuminating the inside of the pump can be harmful to the eyes. Do not look directly into the light produced by the LED. Do not use light-focusing instruments for viewing the light beam.
6 Operation
NOTICE Pay attention also to the following guidelines:
When operating the chromatography system, always set the lower
pressure limit for the pump. This prevents damage resulting from leakage or from running the pump dry.
If there is evidence of leakage in the pump, turn off the pump flow
and remedy the situation immediately.
If the pump flow is interrupted, act appropriately to protect the
components in the detector. For details, refer to the Operating Manual for the detector.
Always verify that the autosampler is turned on before the pump
flow is on and pressure builds up. If the autosampler is turned off, for example, after a power failure, stop the pump flow and wait until the pressure is down to zero before turning on the autosampler or other modules again.
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6 Operation

6.3 Control Elements

The pump is designed to be operated mainly from a computer running with the chromatography software.
In addition, the following elements are available on the pump:
Keypad
The keypad buttons allow you to perform certain functions directly from the pump.
Status indicators
The LEDs (Light Emitting Diodes) on the status indicator LED bar on the front side of the pump and the STATUS LED on the keypad provide a quick visual check of the operational status of the pump.

6.3.1 Keypad

STATUS
The keypad inside the pump allows you to perform certain functions directly from the pump. When you press a button, a short beep confirms that the function is performed. When the pump is connected in the Chromeleon software, some functions may not be available from the keypad (see further down in this section).
Figure 27: Keypad
The STATUS LED provides a quick visual check of the operational status of the pump. When the doors are closed, the LED bar on the front side indicates the operational status.
For status details, see section 6.3.2 Status Indicators, page 86.
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MUTE ALARM
SELECT
6 Operation
If beeping alerts you that the pump firmware detected a problem, for example leakage, beeping continues until you turn off the beep. Pressing this button turns off the beep for the current alarm. As a standard, beeping starts again after 10 minutes if the problem is still present or if the firmware detected another problem.
Pressing the button selects a pump head. The LEDs next to the button indicate which pump head is selected, with L referring to the left pump head and R referring to the right pump head. The LED is green when the pump head is selected. Before performing a Dock or Purge function from the keypad, select the pump head for which you want to perform the action.
DOCK
PURGE
Pressing the button moves the pistons of the selected pump head to the appropriate position for maintenance procedures, such as pump head or piston replacement, and undocks the pistons.
When undocking is complete, the LED next to the FLOW button starts flashing green for the selected pump head. The LED continues flashing while no pistons are docked. Pressing the button again docks the pistons.
To avoid damage to the pump, remove or install the pump heads only while the pistons are undocked (LED is flashing).
Pressing the button starts a purge cycle. Pressing the button while a purge cycle is running stops the cycle.
For more information about purging, see section 6.8, Purging the Pump,
page 98.
FLOW
Pressing the button starts or stops the flow, considering the selected flow rate, solvent composition, and flow acceleration/deceleration.
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6 Operation
When the pump is connected in the Chromeleon software
The LEDs next to the button indicate the following:
LED Description
Off (dark) The pump flow is off or zero.
Green The pump head is delivering.
Green, flashing The pistons are undocked.
The button functionality is as follows when the pump is connected in the Chromeleon software:
No injection (sample) or sequence is running:
All functions are available from the keypad.
An injection (sample) or sequence is running:
The Mute Alarm function remains available from the keypad, allowing you to turn off the beep for the current alarm.

6.3.2 Status Indicators

The status LED bar on the front side of the pump and the STATUS LED on the inside keypad provide information about the pump status.
LED Bar
The LED bar provides the information when the pump is closed. When the pump is connected in the Chromeleon software, the LED bar may provide less information.
In addition, the Select function remains available from the keypad, allowing you to select a pump head.
LED Bar Description
Off (dark) The power to the pump is turned off.
Dimmed The doors of the pump are open.
Yellow, flashing slowly The power to the pump is turned on, but the pump is not
connected in the Chromeleon software.
Yellow The pump is connected in the Chromeleon software, but is
not equilibrated. The pump flow is off.
Green, flashing A purge cycle is running.
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STATUS LED
6 Operation
LED Bar Description
Green The pump is equilibrated, but no data acquisition is running.
The pump flow is on.
Blue A sample or sequence is running, including data acquisition.
Red A problem or error has occurred. For the related message,
check the Chromeleon Audit Trail. For remedial action, see the Troubleshooting section in this operating manual.
The STATUS LED on the keypad inside the pump provides the following information:
STATUS LED Description
Off (dark) The power to the pump is turned off.
Green The pump is functioning properly.
Red A problem or error has occurred. For the related message,
check the Chromeleon Audit Trail. For remedial action, see the Troubleshooting section.
For information about the LEDs that are present next to a button on the keypad, see section 6.3.1 Keypad, page 84.
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6 Operation

6.4 Power On/Off Control

The power switch on the pump is the main switch for power on/off control. The main power switch is turned on during initial installation of the pump.
For easier handling, you can use the power button on the front left of the Vanquish system base (system power button) for power on/off.
Observe the following:
All modules in the Vanquish system that are connected to the
system base via system interlink cables are turned on or off simultaneously when the system power button is pressed.
When the power is on, the system power button is pressed in. When
the power is off, the system power button stands out.
If the main power switch on a device is off, you cannot turn on the
device with the system power button.
To turn off a device completely, you have to turn it off with the main
power switch on the device. Pressing the system power button will not be sufficient to turn off the power to the device completely.
Whenever the power to the pump is turned on, the following sequence of events occurs:
The pump performs a self-test.
If the self-test is not successful, the status indicators are red and the pump is not ready for analysis. Check the Chromeleon Audit Trail for the related message and take appropriate remedial action.
The pump starts operation with a seal wash cycle. Before turning on
the pump, check the liquid level in the seal wash reservoir. Consider checking also the liquid level in the waste container.
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6.5 Use of Solvents and Additives

Particles entering the chromatography system can block capillaries and valves, increase wear, and damage the column or system. Especially with aqueous solvents, algae and other microorganisms can grow and deposit in the chromatography system and block the solvent line filters. Blocked capillaries or filters can cause increased or unstable system pressure.
For optimum performance of the chromatography system, observe the following guidelines:
Be sure that the substances you are using are compatible with all
parts in the flow path.
Use high-quality high-purity solvents (filtered) and additives as
required by the application, for example, UHPLC-grade or LC/MS­grade. If a fluorescence detector is used in the system, consider using fluorescence-grade solvents. Filtered high-purity solvents are usually labeled accordingly by the vendor.
6 Operation
When preparing salt solutions or buffers and preparation is
complete, use membrane filtration (0.2 µm) to remove any particulate matter and to reduce microbial growth.
When using water, use high-quality water for example, UHPLC-grade
or LC/MS-grade (0.2 µm filtered). When you use water from water purification systems, keep in mind that polymeric contamination may occur if the purification system is not maintained properly.
Before filling a solvent reservoir, always rinse the reservoir
thoroughly with a high-purity solvent.
Use fresh solvents at regular intervals. Avoid adding up (refreshing)
solvents. With premixed solvents, be especially sure that they are properly prepared and fresh.
Before changing from a buffer or salt solution to organic solution,
flush the pump thoroughly with de-ionized water.
When changing to a different type of solvent, make sure that the
new solvent is miscible with the previous solvent. If the solvents are not miscible, flocculation may occur. Mix immiscible solvents with an intermediate solvent to replace them step by step. For example, use isopropanol.
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6 Operation
Always use the appropriate solvent line filters as recommended by
Thermo Fisher Scientific. Check the filter frits for permeability at regular intervals and replace them as necessary.
The pump is shipped with UHMW-PE piston seals. Using
tetrahydrofuran, ketones, or ammonium hydroxide as solvents can cause swelling and damage the seals.
For best seal performance, do not recycle or recirculate solvents.
Avoid using methanol from aluminum reservoirs.
To reduce the growth of algae, consider using amber glassware or
using appropriate additives, for example, formic acid.
After operation, flush out buffers and solutions that form peroxides.
Never leave buffers, salt solutions, or aggressive solvents in the
system for a longer period without flow.
Note the special properties of the solvents, such as viscosity, boiling
point, or UV absorption.
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6.6 Preparing the Pump for Operation

This section gives information on any additional steps that are required to prepare the pump for operation and sample analysis.
Before Operating the Pump for the First Time
Prepare the pump for the first-time operation, observing the following:
NOTICE Flush the system flow path thoroughly before operating the pump for the first time:
When you install devices or components to the system, always flush
them to waste before connecting them in the system flow path. To flush the Vanquish modules, follow the instructions in the Vanquish
System Operating Manual.
6 Operation
Some components of the pump are filled with isopropanol when the
pump is shipped from the manufacturing site. When operating the pump for the first time, use solvents that are miscible with isopropanol. If they are not, use an appropriate intermediate solvent.
To remove the isopropanol from the pump components:
Verify that the flow cell and the column are not connected in the
flow path.
Purge the pump and then have the pump deliver flow for a short
time.
Verify that any air bubbles are completely flushed out of the system
flow path.
Before Starting Sample Analysis
Before starting an analysis:
Check the liquid level in the solvent reservoirs. Verify that the
amount of solvent is sufficient for the analysis.
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6 Operation
Verify that the doors of the modules in the Vanquish system are
closed.
Make sure that the chromatography system is properly equilibrated.
System equilibration should include the following operations:
Purging the pump (all channels, including those not used for the
application)
Flushing the entire chromatography system with the starting
solvent to rinse out any solvent from a previous analysis run
Warming up (or cooling down) all temperature-controlled
devices in the system to the starting temperature Temperature-controlled devices can be, for example,
Column compartment and post-column cooler
Sample compartment thermostatting in the autosampler
Flow cell in a fluorescence detector
Evaporation tube in a charged aerosol detector
Turning on the lamp (or lamps) in the UV/VIS detector
Monitoring the pump pressure and pressure ripple and checking
that the pressure is stable and the ripple within reasonable limits for the application
Monitoring the detector signal and checking whether the
detector signal is stable so that the drift and signal noise are within reasonable limits for the application
Performing an autozero of the detector baseline
TIP The Chromeleon software supports procedures for automatically starting a chromatography system in the software (Smart Startup). The startup procedure includes the operations for system equilibration. For details, refer to the Chromeleon Help.
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6.7 Important Operating Parameters

The parameters described in this section should be considered for routine operation of the pump. You can usually access them from the Chromeleon user interface. If a parameter listed below is not available in Chromeleon, consider updating the firmware and Chromeleon version. For more information, refer to Chromeleon Help and documents.
Parameter Description
Compression The compression values of the pump head can provide
valuable information for troubleshooting. For details, see section 8.5.2, page 211.
Curve You can specify linear or non-linear (curved) gradient
profiles.
Curve 5 (default setting) is linear. Changes in the
composition of the delivered solvent over time are constant.
Curves 1 through 4 are convex upward. Convex
curves cause rapid changes in solvent composition at the beginning of the gradient and slower changes at the end. Slope changes over time become extreme as curves go from 4 (least convex) to 1 (most convex).
Curves 6 through 9 are concave upward. Concave
curves cause slower changes in solvent composition at the beginning of the gradient and rapid changes at the end. Slope changes over time become extreme as curves go from 6 (least concave) to 9 (most concave).
In addition, you can define step gradients directly in the gradient table (for example, step A and step B). Thus, more than 11 different options are available to change the gradient.
6 Operation
Degasser The degasser is enabled as a standard when the pump
is shipped (Degasser = On). This setting is the preferred setting.
Flow The allowed flow range is indicated in the dialog box
for the pump in the Chromeleon 7 Instrument Configuration Manager (Chromeleon 6.8 Server Configuration). You can change the upper and lower limit for the flow rate within the allowed range.
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6 Operation
Parameter Description
Flow ramps Set the flow acceleration and flow deceleration.
Recommendation:
Set the parameters to a value between 1/3 and factor 3 of the (column) flow rate.
Flow acceleration The flow acceleration (Maximum Flow Ramp Up)
determines how fast the pump starts delivering with the selected flow rate. If the value is too low, it will take correspondingly long for the pump to build up the necessary pressure and start delivery the required flow. If the value is too high, this may impair the column lifetime.
Flow deceleration The flow deceleration (Maximum Flow Ramp Down)
determines how fast the pump reduces the flow. If the value is too low, it will take correspondingly long for the pump to reduce the flow and thus the pressure. If the value is too high, this may impair the column lifetime.
Leak detection Leak detection is enabled as a standard when the
pump is shipped (Leak Sensor Mode = Enabled). This is the preferred setting.
Piston calibration value The Piston Calibration Value property must match the
3-digit calibration value that is imprinted on the rear of the piston. You have to update the value in the Chromeleon software, for example, when you install new pistons (see page 144).
Piston seal washing/rear seal washing
The seal wash system is enabled and cannot be disabled. As a standard, the pump performs a seal wash in the following situations:
Once per hour
Each time the pump is turned on
If required, you can start an additional seal wash cycle or stop a running cycle:
If the seal wash pump is in Idle mode, select Active
to start a wash cycle.
If the seal wash pump is in Active mode, select Idle
to stop a running wash cycle.
You can disable the drop counter functionality by setting Rear Seal Wash Monitoring to Off. Note that disabling drop detection will not disable the seal wash system. However, messages relating to the seal wash system (for example, when the system has run out of wash liquid) or piston seal leakage will no longer alert you in the user interface.
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6 Operation
Parameter Description
Pressure limits The allowed pressure range is indicated in the dialog
box for the pump in the Chromeleon 7 Instrument Configuration Manager (Chromeleon 6.8 Server Configuration). You can adapt the upper and lower pressure limits within the allowed range.
The lower pressure limit helps to prevent the pump
(and column) from running dry. A typical setting is 1 MPa.
The upper pressure limit helps to protect the column
from too high pressure. The column and the application determine the appropriate setting.
When the pump pressure is outside the specified limits, the Chromeleon software stops the pump flow and aborts a running queue (or batch).
Pump pressure In the dialog box for the pump in the Chromeleon 7
Instrument Configuration Manager (Chromeleon 6.8 Server Configuration), the Pump_Pressure check box is selected as a standard when the pump is set up in Chromeleon. The Chromeleon software uses this setting to generate the channel for recording the pump pressure (which corresponds to the column pressure).
Always record the pump pressure. If a problem occurs, the information from the pump pressure channel can provide helpful information to identify and eliminate the source for the problem.
Purge Purge the pump in the following situations:
To remove air bubbles that might be trapped in the
system
When changing to a different type of solvent
For details, see section 6.8 Purging the Pump, page 98.
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6 Operation
Parameter Description
Solvent composition In the dialog box for the pump in the Chromeleon 7
Instrument Configuration Manager (Chromeleon 6.8 Server Configuration), set the number of the solvents to be used with the pump. You can change the standard solvent names (%A1, %A2, %A3, %B1, %B2, %B3) as required. The solvent names appear in the Chromeleon user interface.
In the Chromeleon Client, set the solvent composition. For each of the two channels, select the solvent and percentage of solvent that you want to deliver.
For channel A, select the solvent by setting
%A_Selector to %A1 or %A2 or %A3. For channel B, set %B_Selector to %B1 or %B2 or %B3.
Determine the percentage of solvent that you want
to deliver by setting the percentage for solvent B (%B). Solvent A automatically delivers the remaining volume.
Examples:
To deliver 100% of solvent B2, select %B2 and set %B
to 100%.
To deliver 100% of solvent A3, select %A3 and set %B
to 0%.
To deliver 30% of solvent A1 and 70% of solvent B3,
select %A1 and %B3 and set %B to 70%.
Solvent consumption You can monitor the solvent consumption when you
have entered the following information for the related solvent:
Volume of solvent in the reservoir (at the beginning
of a sequence)
Lower limit for the solvent in the reservoir, which is
the minimum volume of liquid that must be available in the reservoir The Remain Time property for the solvent reports the time left until the liquid level is expected to reach the lower limit. The Chromeleon software calculates the time from the current flow rate and volume entered.
Warning limit when you want to be informed about
the liquid level in the reservoir
When the liquid in the reservoir reaches the lower limit, the Chromeleon software stops the pump as specified in the Emergency Method (or Program) if available or aborts the queue (or batch) and stops the pump flow.
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6 Operation
Parameter Description
Waste level You can monitor the liquid level in the waste container
when you have entered the following information:
Volume of liquid in the waste container at the
beginning of a sequence
Upper limit for the liquid level in the waste container
The Remain Time property for the waste reports the time left until the liquid level is expected to reach the upper limit. The Chromeleon software calculates the time from the current flow rate and calculated current liquid level.
Warning limit when you want to be informed about
the liquid level in the waste container
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6 Operation

6.8 Purging the Pump

Purging the pump means rinsing the pump for a short time at a higher flow rate, using the selected solvents. From the purge unit, the solvent is automatically dispensed to waste.
When
The pump is operated for the first time
To flush out the isopropanol that is present in some components of the pump when the pump is shipped from the manufacturing site
One or more solvent lines have been empty
To remove air bubbles that might be trapped in the system (pump
head, solvent lines) because air bubbles in the system may lead to the following problems:
Items required
Settings
Pressure pulsation
High noise level or pulsation during pump operation
Non-reproducible analysis
When changing to a different type of solvent, for example, when
changing to a different analytical method
Solvents suitable for purging
To flush out the isopropanol when operating the pump for the first time, use solvents that are miscible with isopropanol. If they are not, use an appropriate intermediate solvent.
The following settings are considered for the purge cycle:
Setting Description
Purge flow The standard setting is 5 mL/min.
You can adapt the setting in Chromeleon if required. The setting is considered also when purging the pump from the keypad.
Purge time The standard purge time is 5 minutes.
You can adapt the setting in Chromeleon if required. The setting is considered also when purging the pump from the keypad.
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Setting Description
6 Operation
Channel to be purged and solvent to be used
To Purge the Pump
Select one of the following alternatives:
Purge the pump from Chromeleon.
Purge the pump from the keypad.
Purging the Pump from Chromeleon
To purge the pump from Chromeleon, follow these steps:
1. For each channel, select the solvent that you want to use for purging. The solvent names below refer to the standard solvent names. For channel A, select the solvent by setting %A_Selector to %A1 or %A2 or %A3. For channel B, set %B_Selector to %B1 or %B2 or %B3.
2. Determine the percentage of solvent that you want to deliver by setting the percentage for solvent B (%B). Solvent A automatically delivers the remaining volume.
Select the channel that you want to purge and the solvent to be used. For details, see further down in this section.
Recommended: The channel to be purged should deliver 100% of the volume.
Examples:
To purge channel B with solvent B1 delivering 100%, select %B1
and set %B to 100%.
To purge channel A with solvent A3 delivering 100%, select %A3
and set %B to 0%.
3. Optional Adapt the settings for the purge flow or purge time if required.
4. Start the purge cycle. The purge cycle ends automatically when the specified purge time ends. If you want to stop purging before the purge time ends, turn off the purge from Chromeleon.
5. Perform a purge cycle for all channels that you want to purge.
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6 Operation
Purging the Pump from the Keypad
To purge the pump from the keypad, follow these steps:
1. Select the channels that you want to purge. On the keypad, check the LEDs next to the Select button. A green LED (L or R or both) indicates that the pump head (channel) is selected. Note the following:
The purge cycle will be performed for the selected pump head
with the most recently used solvent.
When both pump heads are selected, each channel is purged
with the most recently used solvent delivering 50 % of the volume.
When the pump is operated for the first time, the purge cycle
will be performed for solvent 1 of the selected pump head (A1 or B1, respectively).
Recommended: The channel to be purged should deliver 100% of the volume. Check and adapt the setting in Chromeleon if considered necessary.
2. Optional (in Chromeleon) Adapt the settings for the purge flow or purge time if required.
3. To start the purge cycle, press the Purge button. Note the following:
The purge cycle ends automatically when the specified purge
time ends.
Pressing the button while a purge cycle is running stops the
cycle.
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