Thermo Scientific 50132129, 50132124, 50132132, 50132125, 50131982 Operating Instructions Manual
...
Operating Instructions
Thermo Scientific Barnstead Pacific-TII
Water Purification System
Art. No.: 50132121 TII 3 Art. No.: 50132129 TII 3 UV
Art. No.: 50132123 TII 7 Art. No.: 50132131 TII 7 UV
Art. No.: 50132124 TII 12 Art. No.: 50132132 TII 12 UV
Art. No.: 50132125 TII 20 Art. No.: 50131982 TII 20 UV
Art. No.: 50132127 TII 40 Art. No.: 50132133 TII 40 UV
Serial no.: ..........................
These Operating Instructions must be read prior to installing and starting the system!
50132138; 04.12 Information given is not binding. Rights reserved for technical changes.
Thermo Scientific Barnstead Pacific TII
Pure water System
2
EC-Declaration of Conformity
in accordance with the EEC machine directive 2006/42/EC, appendix II A
We hereby certify that the following described machine in its conception and form put by us into
circulation is in accordance with all the relevant essential health and safety requirements of the
EC machinery directive 2006/42/EC as amended and the national laws and regulations
adopting this directive.
This declaration is no longer valid if the machine is modified without our consent.
Manufacturer: Thermo Electron LED GmbH
Robert-Bosch-Straße 1
D-63505 Langenselbold
Germany
Description of the machine:
function: Pure water system
type: Pacific TII
article number: 50132121, 50132123, 50132124, 50132125, 50132127
50132129, 50132131, 50132132, 50131982, 50132133
The agreement with further valid guidelines/regulations following for the product is
explained:
EMC Directive (2004/108/EC)
Reference to the harmonised standards:
DIN EN ISO 12100-1 Safety of machinery, Part 1: Basic terminology
DIN EN ISO 12100-2 Safety of machinery, Part 2: Technical principles
DIN EN ISO 14121-1 Safety of machinery, Part 1: Risk assessment
DIN EN 61326-1
Authorized person for the technical documentation:
Detlef Opp
Stockland 3
D-56412 Niederelbert
Niederelbert, 1. April 2010
Detlef Opp, Head of Technical documentation
Signature
Thermo Scientific Barnstead Pacific TII
Pure water System
3
Preface
Dear Sir or Madam,
In deciding to purchase a Pacific TII water purification system, you have selected a high-quality
product.
Thank you for the trust you have placed in us.
Please read carefully through the information given in these Operating Instructions before you
begin to install and commission the system.
This is of particular importance as we, the manufacturer, cannot be held liable for any damage
that results from use other than for the intended purpose, or from improper operation of the
system.
Niederelbert, 07. March 2007
Thermo Scientific Barnstead Pacific TII
Pure water System
4
1. Contents
Preface ......................................................................................................... 3
1. Contents .................................................................................................. 4
2. Explanatory notes on the operating instructions ..................................... 6
3. Transport and Packaging ........................................................................ 7
3.1 Examination on receipt ...................................................................................................... 7
3.2 Complaints ......................................................................................................................... 7
3.3 Packing for return delivery ................................................................................................. 7
4. Extent of delivery .................................................................................... 8
5. Safety precautions .................................................................................. 9
6. Intended use ......................................................................................... 11
7. Technical specifications ........................................................................ 12
8. Flow chart ............................................................................................. 14
8.1 Flow chart, Pacific TII/TII UV tank with pressure pump ................................................... 14
8.2 Flow chart, Pacific TII/TII UV tank without pressure pump .............................................. 14
8.3 System description ........................................................................................................... 15
9. How Pacific TII functions ....................................................................... 17
10. Installation location ............................................................................. 18
11. Bringing the system into service ......................................................... 19
11.1 Mounting the power pack (voltage supply) ..................................................................... 21
12. Operating elements ............................................................................. 22
13. System Control ................................................................................... 23
13.1 User menu ..................................................................................................................... 23
13.1.1 Permeate conductivity: ............................................................................................ 23
13.1.2 Pure water limiting value: ........................................................................................ 24
13.1.3 Operating hours: ..................................................................................................... 24
13.1.4 Pretreatment operating hours: ................................................................................ 25
13.1.5 Cleaning: ................................................................................................................. 25
13.1.6 Disinfection: ............................................................................................................. 26
13.1.7 Fault storage: .......................................................................................................... 26
13.1.8 Unlocking the system: ............................................................................................. 27
13.2 OEM-menu ..................................................................................................................... 28
13.2.1 Maximum temperature: ........................................................................................... 28
13.2.2 Disinfection time: ..................................................................................................... 29
Thermo Scientific Barnstead Pacific TII
Pure water System
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13.2.3 Recirculation time: .................................................................................................. 29
13.2.4 Rinsing time: ........................................................................................................... 29
13.2.5 Rinse interval time ................................................................................................... 30
13.2.6 Real time clock: ...................................................................................................... 30
13.2 7 Sending interval: ..................................................................................................... 30
13.2.8 Language:............................................................................................................... 31
13.2.9 Switching units: ....................................................................................................... 31
13.2.10 Switch off temperature compensation: ................................................................. 31
13.2.11 Adjusting the circuit hysteresis of the float switch: ............................................... 32
13.2.12 Programme choice, TII UV, RO: ........................................................................... 32
13.2.13 Entering the type and serial number of the system: ............................................. 32
14. Maintenance ....................................................................................... 33
14.1 Maintenance intervals ................................................................................................... 34
14.2 Cleaning the membrane ................................................................................................ 34
14.3 Changing the reverse osmosis membrane .................................................................... 35
14.4 Changing the filter cartridge .......................................................................................... 36
14.5 Disinfection .................................................................................................................... 37
15. Waste disposal ................................................................................... 39
16. Trouble shooting ................................................................................. 40
17. Replacement parts for Pacific TII ....................................................... 44
18. Replacement parts for the optional tank ............................................. 45
19. Consumables ..................................................................................... 46
20. Accessories ........................................................................................ 46
21. Terminal assignment .......................................................................... 47
21.1 Pacific TII 3-20/TII 3-20 UV (24V) .................................................................................. 47
21.2 Pacific TII 40/TII 40 UV (48V) ......................................................................................... 48
22. Maintenance record ............................................................................ 49
Thermo Scientific Barnstead Pacific TII
Pure water System
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2. Explanatory notes on the operating instructions
EU Mark of Conformity
CSA - admission
Important operating and/or maintenance instructions! Read the
operating instructions with due care
.
Risk of electric shock! Electrical work on the system is only to be
carried out by qualified personnel.
General information! Particularly important notes are marked with this
information sign.
Protective conductor connection
Connect the power supply to an electrical socket with a protective
connection.
The information provided in these operating instructions is only valid for the system which has
the serial number which is to be entered on the front page.
Please enter the serial number* of your Pacific TII / TII UV system in
the space provided on the front page.
* Read the serial number of your pure water system from the type plate.
For quick and correct service, please include the following information on all inquiries and
replacement parts orders which relate to your system:
- The serial number
- The article number
Thermo Scientific Barnstead Pacific TII
Pure water System
7
3. Transport and Packaging
Water purification systems are carefully controlled and packed prior to dispatch, but damage
could possibly occur during transport.
3.1 Examination on receipt
- Check the completeness of the goods received against the delivery note.
Is the packaging damaged?
- Inspect the system for damage.
3.2 Complaints
Should damage to the goods have occurred during transport:
- Contact the post, railway or forwarding agent immediately*.
- Save the complete packaging (for a possible inspection or return delivery).
3.3 Packing for return delivery
Use the original boxes and other packaging material if possible.
Should these no longer be available:
- Pack the goods in a suitable bag or sheet and a sturdy cardboard box so that they
are protected against impact.
* The time limit for claims is 6 days from the receipt of the goods.
The right to claim for damages ceases after this period.
Thermo Scientific Barnstead Pacific TII
Pure water System
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4. Extent of delivery
The Pacific-TII system that you have ordered
consists of:
1 Pacific TII basic system Article-No. 5013xxxx
1 Filterset Article-No. 09.4011
2 PVC-connecting hose, 1,5 m Article-No. 18.0042
1 PE-hose 8/6 x 1, 2m Article-No. 18.0036
1 PE-hose 6/4 x 1, 2m Article-No. 18.0047
2 Screw hook Article-No. 21.0057
2 Nylon Dowel Article-No. 21.0035
1 Operating instructions Article-No. 50132138
1 Connecting cord
(rubber connector to nema plug connector) Article no. 50132200
1 Connecting cord
(rubber connector to british ST plug connector) Article no. 50132203
1 Connecting cord
(rubber connector to euro plug connector) Article no. 50132215
1 Table power unit 24V DC Article no. 50129629
1 Table power unit 48V DC (only TII 40/ TII 40 UV) Article no. 50133713
1 Universal adapter Articel no. 21.1006
1 Universal holder Articel no. 21.1007
Please compare the articles delivered with the list above.
Contact the manufacturer should a part be missing.
Thermo Scientific Barnstead Pacific TII
Pure water System
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5. Safety precautions
For your own safety, please observe the above safety precautions!
Pacific TII system is a modularly constructed, pure water system that
serves exclusively for the purification of tap water.
Do not put the system into operation until you have taken notice of all of the appropriate
information that is given in these Operating Instructions.
Lifting and carrying the pure water system, e.g. to the installation location, should be
carried out by two people. To lift it, each takes hold of it under the base plate at two
corners.
Note that the manufacturer is freed of all liability for damages that result from improper
operation of the system, or from use of it for other than the intended purpose.
The CE-Mark becomes invalidated should constructional changes be made to the system
or products of other manufacturers be installed in it.
Protect the system from frost. The temperature in the area in which the system is installed
must be at least +2° C and must not exceed + 40° C.
Observe all regulations and requirements, including current accident regulations, that are
applicable and appropriate at the installation area, including those for the statics of the
flooring (see weight under „Technical specifications).
The raw water pressure must be at least 2 bar and at most 6 bar, should it be higher, then
an additional pressure reducer must be installed.
DIN EN 1717 requires that water purification systems be equipped with a safety device
that protects against contamination of the drinking water piping.
An earthed 100-250V / 50/60Hz socket must be available.
The installation area must have a drain at floor level with at least DN 50 pipe, otherwise
the manufacturer will not accept any liability for water damage.
Gravity fall to the waste drain must be ensured.
When the system is to be wall-mounted, check the statics of the wall for sufficient load-
bearing capacity (see Technical Data for the weight of your system).
The pure water system only be mounted on a concrete wall or a solid masonry.
Positioning the system so that operation of the power separation unit is not made difficult.
After long standstill periods (e.g. holidays), the system must be subjected to rinsing and, if
appropriate, disinfection. Refer to the section on ”Cleaning and disinfection“ for details.
When selecting the installation area and installing the system, make sure that there is
sufficient working area around the system for convenient operation of it.
Thermo Scientific Barnstead Pacific TII
Pure water System
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Never look directly into a switched-on UV-lamp, as UV-light is dangerous to eyesight. The
UV-lamp is only to be replaced by authorized person to do this.
The guarantee is valid for a period of 12 months.
Thermo Scientific Barnstead Pacific TII
Pure water System
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6. Intended use
The Pacific TII pure water system is a reaction to the continually increasing requirements that
water of pure quality must fulfil, the increasingly strict demands resulting from technological
advances and the need for user-friendly systems and complete solutions.
Pacific TII systems have been solely and specifically designed to excel in the intended use,
which is to produce sterile filtered pure water free of particles, salts and organic compounds.
To benefit from the long possible service lives of the high-quality purification media, feed the
pure water system with water which has been subjected to an upstream pre-treatment step
(reverse osmosis, ion exchange or distillation),
- Analytical techniques in laboratories:
- HPLC (
High Performance Liquid Chromatography )
- IC (
Ion Chromatography )
- ICP (
Inductive Coupled Argon Plasma )
- AAS (
Atomic Absorption Spectrophotometry )
- TOC Analysis (
Total Organic Carbon )
- DNA Research
- etc.
- Reagent and solution preparation:
- Cell culture media
- Tissue culture media
- Make-up water for reagents for on-line analytical systems
- Water for high-purity rinse processes on a laboratory scale
Thermo Scientific Barnstead Pacific TII
Pure water System
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7. Technical specifications
The feedwater quality required
Source and pre-treatment Tap water, softened or hardness stabilized.
Blocking index (SDI) Max. 3 for all types. With higher values, a pre-treatment
system (Art. No. 09.4000 or 09.4001) must be installed
upstream
Resistance > 0.001 Mxcm
Prefiltration 5 µm
Free chlorine concentration < 0.1 mg/Litre
Manganese content < 0.05 mg/Litre
Iron content < 0.05 mg/Litre
Colloid index < 3
pH-Range 4 - 11
Temperature 2 - 35 °C
Pressure 2 - 6 bar
Product water quality
TII/TII UV 3 TII/TII UV7 TII/TII UV
12
TII/TII UV
20
TII/TII UV
40
Salt retention quota Ø 98 % Ø 98 % Ø 98 % Ø 98 % Ø 98 %
Retention quota, bacteria and particles 99 % 99 % 99 % 99 % 99 %
Performance 3 L/h 7 L/h 12 L/h 20 L/h 40 L/h
Dimensions
Height 603 mm
Width 372 mm
Depth 330 mm
Weight:
Pacific-UP/UPW 3 24 kg
Pacific-UP/UPW 7 24 kg
Pacific-UP/UPW 12 25 kg
Pacific-UP/UPW 20 25 kg
Pacific-UP/UPW 40 25 kg
Cell constants of the measuring cells
Permeate conductivity 0.16 cm-1
High purity water conductivity 0.01 cm-1
Water connections
Raw water inlet R 3/4"
Concentrate outlet R 3/4"
High purity water outlet Hose, 8 mm OD
Recirculation Hose, 6 mm OD
Thermo Scientific Barnstead Pacific TII
Pure water System
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Airborne sound emission
Sound-pressure level 49 db(A)
Electrical connections / external switched mode power supply TII 3-20/ TII 3-20 UV
Input voltage AC 100 – 240 V, 50 – 60 Hz, 5 – 3.8 A
Output voltage DC 24 V, 3.8 A
System connection DC 24 V, 80 W
Serial interface RS 232
Protection Class Class II (external SMPS certified as Class I)
Electrical connections / external switched mode power supply TII 40/ TII 40 UV
Input voltage AC 100 – 250 V, 50 – 60 Hz, 4 – 2.5 A
Output voltage DC 48 V, 2.5 A
System connection DC 48 V, 120 W
Serial interface RS 232
Protection Class Class II (external SMPS certified as Class I)
Ambient conditions (DIN EN 61010-1 (VDE 0411-1):2011-02)
Usage Indoor rooms
Height Up to 2000 m
Temperature range From 5° C to 40° C
Relative humidity Maximum relative humidity 80 % at temperatures of
up to 31° C, linearly decreasing to 50 % relative
humidity at 40° C
Line-voltage variation
Not more than
± 10 % of the line voltage
Transient overvoltages As usually occur in the supply network (overvoltage
category II acc. to IEC 60364-4-443).
Note
: The rated level of transient overvoltage is the
withstand impulse voltage acc. to overvoltage
category II of IEC 60364-4-443
Ventilation requirements There are no special requirements with regard to
ventilation.
Degree of pollution 2
Materials of parts that contact water
Pump head Nylon with glass fibre
Filter cartridge PP
Rinsing solenoid valve PA
Conductivity measuring cell POM, stainless steel
Distribution block POM
Connectors POM
Hoses PE
Gaskets EPDM
Thermo Scientific Barnstead Pacific TII
Pure water System
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8. Flow chart
8.1 Flow chart, Pacific TII/TII UV tank with pressure pump
8.2 Flow chart, Pacific TII/TII UV tank without pressure pump
Thermo Scientific Barnstead Pacific TII
Pure water System
15
8.3 System description
A-F1 Prefilter 5 µm +
and
hardness stabilizer
Prevents particles > 5µm from entering the system.
Serves to stabilize water hardness.
A-F1.1 Prefilter 1 µm
(option, only if
necessary)
Prevents particles > 1µm from entering the system.
V2 Feedwater solenoid valve: Is closed when the system is at stand-by or at a standstill. It
prevents water from flowing in when the system is not in
use.
A-P1 Pressure boosting pump: Raises the inlet pressure up to the required operating
pressure.
A-F2 Reverse osmosis
module:
Contains a semi-permeable, thin film composite spiralwound membrane.
V3 Pressure hold valve: Serves for adjustment of the operating pressure and the
water conversion factor (see section 8).
V4 Rinsing solenoid valve: Opens when the membrane is to be cleaned, prior to and
after production of high purity water and at least every 12
hours.
QIA 300 Permeate
conductivity cell:
Measurement device for determining the conductivity of the
water subsequent to reverse osmosis, as parameter for
permeating water quality.
V5 Check valve: Prevents water backflow into the reverse osmosis module
when the system is operated in emergency supply mode.
V6 Check valve:
Enables the required outlet pressure to be attained during
recirculation.
V7 Recirculating solenoid
valve:
Opens for recirculation.
A-F3 Special Ion exchanger
/Adsorber filter cartridge:
Removes inorganic ions and traces of dissolved organic
compounds.
QIA 301 High purity water
conductivity cell:
Device for measuring the conductivity of the water
subsequent to the filter cartridge, as a parameter that
indicates the quality of the water.
TIA 500 Temperature sensor Measures the temperature for temperature compensation.
A-UV1 UV-Disinfection
(only TII UV)
Destroys bacteria.
A-B1 Tank for high purity water For storage of the high purity water produced.
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