Thermo Scientific SHKA4000-1CE, 4322, 4323, SHKA4000-6CE, 4320 Operating Manual

...
MaxQ 4000 Incubated and
User Manual
Refrigerated Shakers
Operating Manual and Parts List 057-287-00 (7004342) Rev. 16
Visit us online to register your warranty www.thermoscientific.com/labwarranty
odels covered in this manual
M
Model number Voltage
SHKA4000 (4320) 120V
SHKA4000-1CE (4321) 220-240V
SHKA4000-5 (4322) 120V
SHKA4000-6CE (4323) 220-240V
SHKA4000-7 (4338) 120V
SHKA4000-8CE (4339) 220-240V
SHKE4000 (4328) 120V
SHKE4000-1CE (4329) 220-240V
SHKE4000-5 (4330) 120V
Preface
SHKE4000-6CE (4331) 220-240V
SHKE4000-7 (4342) 120V
SHKE4000-7JPN (4343) 100V
SHKE4000-8CE (4344) 220-240V
MANUAL NUMBER 057-287-00 (7004342)
16 40722 7/10/17 Added gas springs section to Maitinence bpg
15 41343 5/02/17 Added F-Gas statement, removed declaration of certification bpg
14 40673 4/20/17 Updated voltage information bpg
13 40453 9/13/16 Circuit breaker P/N in Replacement Parts from 330-250 & 330-399 to 330-138-00 ccs
12 40139 4/15/15 Updated warranty information ccs
11 31361 7/18/14 Removed CE reference from pg 2-5 ccs
10 31164/OS-775 7/9/14 Added care and cleaning of acrylic lid to Section 3 ccs
9 30954 4/10/14 Updated Setting TImer for Continuous Shaking Step 3 - pg 5-6 ccs
Thermo Scientific
Incubated and Refrigerated Shakers i
Preface
Contains Parts and Assemblies
Susceptible to Damage by
E
lectrostatic Discharge (ESD)
CAUTION
Preface
Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual may result in damage to the unit, injury to operating personnel, and poor equipment performance.
s
Caution All internal adjustments and maintenance must be performed by qualified service personnel. s
Material in this manual is for information purposes only. The contents and the product it describes are subject to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual.
©2010 Thermo Fisher Scientific. All rights reserved.
Thermo Scientificii Incubated and Refrigerated Shakers
Preface
Important operating and/or maintenance instructions. Read the accompanying text carefully.
Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol.
Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.
Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be damaged by elevated temperatures.
WEEE Compliance: Thermo Fisher Scientific has contracted with companies for recycling/disposal in each EU Member State. For further information, send an email to weee.recycle@thermofisher.com.
4 Always use the proper protective equipment (clothing, gloves, goggles, etc.)
4 Always dissipate extreme cold or heat and wear protective clothing.
4 Always follow good hygiene practices.
4 Each individual is responsible for his or her own safety.
Thermo Scientific
Incubated and Refrigerated Shakers iii
Preface
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International customers, please contact your local Thermo Scientific distributor.
Thermo Scientificiv Incubated and Refrigerated Shakers
Table of Contents
Section 1
Section 2
Section 3
Section 4
Section 5
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
A-Class Control Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
E-Class Control Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Unpacking and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Test Tube Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Flask Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
A-Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Temp Controller -Setting Temperature . . . . . . . . . . . . . . . . . . . . . . . 5-2
Temperature Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
E-Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Temperature Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
AC Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Setting Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Setting Timer for Continuous Shaking . . . . . . . . . . . . . . . . . . . . . . . 5-6
Setting Timer for Timed Shaking . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
RS232 Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . 5-7
RS232 Interface Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Setting High-Limit Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Optional Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Setting Low-Limit Control (Refrigerated) . . . . . . . . . . . . . . . . . . . . . 5-9
Optional Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Defrost Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Incubated and Refrigerated Shakers vThermo Scientific
Table of Contents
Section 6
Section 7
Section 8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Gas Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Platform Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Platform Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
For A-Class Series Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Care and Cleaning of Acrylic Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Ordering Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
vi Incubated and Refrigerated Shakers Thermo Scientific
Section 1 Safety Information
This manual contains important operating and safety information. The user must carefully read and understand the contents of this manual prior to the use of this equipment.
Your Thermo Scientific MaxQ 4000 Shaker has been designed with function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. For safe operation, pay attention to Notes, Cautions, Warnings throughout the manual.
Warnings
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of correct voltage and current handling capacity.
2. Disconnect from the power supply prior to maintenance and servicing.
To avoid personal injury:
1. Do not use in the presence of flammable or combustible materials; fire or explosion may result. This device contains components which may ignite such materials. Not rated for use in hazardous atmospheres.
2. Wear appropriate eye and hand protection when handling hazardous chemicals.
3. Refer servicing to qualified personnel.
4. Do not modify construction and/or assembly of equipment.
5. Do not remove tags, labels, decals, or other information from the unit.
6. Stand clear of equipment when it is operating.
7. If shaking action will result in the evolution of gases or fumes, carry out the operation in a well-ventilated laboratory hood.
Incubated and Refrigerated Shakers 1-1Thermo Scientific
Section 1
Safety Information
To avoid personal injury (continued):
8. Use equipment only for its intended purpose. Use only the accessories and attachments that are shipped with the equipment or are specified for it. Substituting other attachments or accessories can produce hazards or make the unit inoperative.
9. Perform regular maintenance service as specified in this manual and keep unit in good repair. Do not operate with known defects.
10. Do not use the shaker to mix flammable materials or where the transfer of mechanical energy to glass could cause glass breakage.
1-2 Incubated and Refrigerated Shakers Thermo Scientific
Section 2 General Specifications
Model
number
Exterior Unit Dimensions
Length 32” (81.3 cm) 32” (81.3 cm) 32” (81.3 cm) 32” (81.3 cm)
Width 22.5” (57.2 cm) 22.5” (57.2 cm) 22.5” (57.2 cm) 22.5” (57.2 cm)
Height 22” (55.9 cm) 22” (55.9 cm) 22” (55.9 cm) 22” (55.9 cm)
Electrical - Standard Temperature
Voltage AC 120 220-240 120 220-240
Amperage 5.0 3.0 5.0 2.5
Wattage 625 725 625 625
Frequency 60 50/60 60 50/60
High Temperature
All Analog “A” Series units
All Analog “A” Series units
All Digital “E” Series units
All Digital “E” Series units
Voltage AC 120 220-240 120 220-240
Amperage 9.0 5.0 9.0 4.5
Wattage 1100 1200 1100 1100
Frequency 50/60 50/60 50/60 50/60
Refrigerated
Voltage AC 120 220-240 120 220-240
Amperage 14.0 7.0 14.0 7.0
Wattage 1500 1500 1500 1500
Frequency 60 50 60 50
Incubated and Refrigerated Shakers 2-1Thermo Scientific
Section 2
General Specifications
Model number
peed Accuracy
S
Timer
Display
Mutable Alarms None None
Motor Permanent Magnet DC Permanent Magnet DC Solid State Brushless DC Solid State Brushless DC
All Analog
A” Series units
0 to 400 rpm, ±10 rpm
4
Continuous or timed opera-
tion from 1-60 min.
3 individual LED displays indicate temperature in 1°C increments. Analog tachometer displays speed in rpm.
All Analog
A” Series units
0 to 400 rpm, ±10 rpm
4
Continuous or timed opera-
tion from 1-60 min.
3 individual LED displays indicate temperature in 1°C increments. Analog tachometer displays speed in rpm.
All Digital
E” Series units
5 to 500 rpm, ±1 rpm
1
Continuous or timed operation
0.1-999 hours or 0.1-999 mins.
3 individual LED displays indi­cate temperature, time and speed simultaneously. 3 charac­ters height 1/2 inch (1.27 cm)
Audible portion of the alarm can be silenced for a period of 1 hour without deactivating the actual alarm condition by depressing any key.
All Digital
E” Series units
5 to 500 rpm, ±1 rpm
1
Continuous or timed operation
0.1-999 hours or 0.1-999 mins.
3 individual LED displays indi­cate temperature, time and speed simultaneously. 3 charac­ters height 1/2 inch (1.27 cm)
Audible portion of the alarm can be silenced for a period of 1 hour without deactivating the actual alarm condition by depressing any key.
Soft Start Feature None None
RS232 Interface * None None
Recorder Output * None None
Intended Use
Orbital shakers are designed to provide increased aeration in a stable temperature environment.
Unintended Use
1) Not intended for use in Class I or II applications as defined in 21 CFR
2) Not intended for mixtures of flammable materials
Software algorithms prevent
sudden start/stops.
Monitor speed, temperature in
°C and time with a computer.
10 mv/°C output monitors tem­perature with external chart recorder.
Software algorithms prevent
sudden start/stops.
Monitor speed, temperature in
°C and time with a computer.
10 mv/°C output monitors tem­perature with external chart recorder
2-2 Incubated and Refrigerated Shakers Thermo Scientific
Section 2
General Specifications
Model number
peed
S
All Analog
A” Series units
one
N
All Analog
A” Series units
one
N
Speed Shut off None None
Timer None None
Unbalanced Load None None
All Digital
E” Series units
Audible with flashing LED indicate when speed deviates more than 10% of set point.
When speed deviates 10% of set point, unit will shut down immedi­ately.
Beeps twice when time has expired. Shaking motion stops.
If the unit is running in an unbalanced con­dition, an alarm will sound and the shaker will stop until the end user corrects the condi­tion. The speed display will flash “bAL” on speed panel LED.
All Digital
E” Series units
Audible with flashing LED indicate when speed deviates more than 10% of set point
When speed deviates 10% of set point, unit will shut down immedi­ately.
Beeps twice when time has expired. Shaking motion stops.
If the unit is running in an unbalanced con­dition, an alarm will sound and the shaker will stop until the end user corrects the condi­tion. The speed display will flash “bAL” on speed panel LED.
Optional Platform Dimensions - in. (cm)
Catalog Number L xW
30110 Universal 18” x 18” (45.7 x 45.7 cm)
Incubated and Refrigerated Shakers 2-3Thermo Scientific
Section 2
General Specifications
The MaxQ 4000 series of bench top, incubated and refrigerated shakers are available in either analog or digital control configurations:
• A-Class shakers: SHKA4000, SHKA4000-1CE, SHKA4000-5, SHKA4000-6CE, SHKA4000-7, SHKA4000-8CE: control temperature by a Proportional/Integral/Derivative (PID) microprocessor-based controller. Solid-state control maintains time and speed and is adjustable with rotary dials. Analog tachometer displays speed in RPM, verifying accuracy of speed setting. Refrigerated units feature environmentally safe CFC free insulation and coolant.
• E-Class shakers: SHKE4000, SHKE4000-1CE, SHKE4000-5, SHKE4000-6CE, SHKE4000-7, SHKE4000-8CE: control temperature, time and speed by a Proportional/Integral/Derivative (PID) microprocessor-based controller that is adjustable with switches on a keypad in 1 rpm increments. Refrigerated units feature environmentally safe CFC free insulation and coolant. Flashing display indicates power interruption. Pressing any key will clear display. Non­volatile memory maintains speed and time set points in the event of a power interruption. Speed and time set points are automatically reactivated after power is restored.
• Temperature range and accuracy follow. All units have a uniformity of ±0.5°C at 37°C in flask:
Standard Temperature: SHKA4000, SHKA4000-1CE, SHKE4000,
SHKE4000-1CE, 10°C above ambient to 60°C, ±0.1°C at 37°C in flask.
High Temperature: SHKA4000-5, SHKA4000-6CE, SHKE4000-5,
SHKE4000-6CE, 10°C above ambient to 80°C, ±0.1°C at 37°C in flask.
Refrigerated: SHKA4000-7, SHKA4000-8CE, SHKE4000-7,
SHKE4000-8CE, 15°C below ambient to 60°C, ±0.1°C at 37°C in flask. Refrigeration system needs to be turned off whenever the set point is at or above 32°C.
2-4 Incubated and Refrigerated Shakers Thermo Scientific
Section 2
General Specifications
In addition, all versions offer:
• Space efficient tubular heaters.
• Drive interrupt halts shaking action when lid is opened.
• All set points are retained by non-volatile memory that automatically reactivates after power is restored.
• Visual, user adjustable over-temperature safety signal with independent thermostat controls the heat if main controller fails.
• 3/4 inch (1.9 cm) triple eccentric orbital drive.
• 6 permanently lubricated ball bearings.
• 50 lb (22.7 kg) platform load capacity at safe speeds less than 400 rpm for A-Class shakers and less than 500 rpm for E-Class shakers.
Environmental Operating Conditions
Pollution Degree 2**
Installation Category II**
Altitude . . . . . . 2000 meters MSL (Mean Sea Level)
Relative Humidity . . .20% to 80% maximum, non-condensing
Electrical Supply . . . . . . . . . . 120 VAC or 240 VAC
Voltage Tolerance . . . . . . +10% of normal rated line
Temperature . . . . . . . . . . . . . . . . . . . . 15°C to 32°C
Product Usage . . . . . . . . . . . . . . . . . Indoor use only
**Refer to IEC 664-1
Caution Operation of the shaker in a CO2 enriched atmosphere is not recommended. The formation of carbonic acid could cause electrical failures.
s
Incubated and Refrigerated Shakers 2-5Thermo Scientific
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