Thermo Scientific RC 6 Plus Operation Instructions Manual

P/N 50105748-3
RC 6+
User´s Manual US
OPERATION INSTRUCTIONS
Thermo Scientific RC-6 PLUS Superspeed Centrifuge
P/N 50105748 Issued January 2008
ii Thermo Fisher Scientific
Thermo Fisher Scientific RC-6 PLUS i
This manual is a guide for the use of
Thermo Scientific RC-6 PLUS Superspeed Centrifuge
Data herein has been verified and is believed adequate for the intended use of the rotor.
Because failure to follow the recommendations set forth in this manual could produce personal injury or property damage, always follow the recommendations set forth herein. Thermo Fisher Scientific does not guarantee results and assumes no obligation for the performance of rotors or other products that are not used in accordance with the instructions provided. This publication is not a license to operate under, nor a recommendation to infringe upon, any process patents.
Publications prior to the Issue Date of this manual may contain data in apparent conflict with that provided herein. Please consider all data in this manual to be the most current.
DANGER, WARNING, CAUTION, and NOTE within the text of this manual are used to emphasize important and critical instructions.
DANGER informs the operator of an extreme hazard or an unsafe practice that will result in death or serious injury.
WARNING informs the operator of a hazard or an unsafe practice that could result in serious injury, affect the operator’s health, or contaminate the environment.
CAUTION informs the operator of an unsafe practice that could result in damage to equipment.
NOTE highlights essential information.
© 1996, 1999, 2000, 2003, 2004, 2008 by Thermo Fisher Scientific
CAUTION and WARNING are accompanied by a hazard symbol and appear below or above the information they correspond to.
Preface
ii RC-6 PLUS Thermo Fisher Scientific
Important Safety Information
Certain potentially dangerous conditions are inherent to the use of all centrifuges. To ensure safe operation of this centrifuge, anyone using it should be aware of all safe practices and take all precautions described below and throughout these operating instructions.
Mechanical Safety
W A R N I N G For operator safety, maintain a 30-cm "clearance envelope" around the
instrument while the rotor is spinning. Do not store dangerous substances capable of developing flammable or explosive vapors in the clearance envelope.
Do not attempt to unlock the door forcefully while the rotor is spinning. Do not attempt to slow or stop the spinning rotor by hand. Do not incline or move the instrument while the rotor is spinning. Do not lean
on the instrument. If abnormal sound or vibration occurs, stop the operation immediately and
contact Thermo or your local representative of Thermo Fisher Scientific products.
C A U T I O N Before using a rotor, be sure to read through the rotor instruction manual.
Maximum rotor speed depends on the rotor, buckets, assemblies, tubes or adapters to be used. Follow the instructions in the rotor instruction manual.
Do not use corroded, scratched or cracked rotors, buckets and assemblies. Check that the rotor, buckets and assemblies are free of such abnormalities before operation.
When using a swinging bucket, check that the buckets are properly engaged with the rotor pins before operation. An incorrect setting can cause severe damage to the instrument.
Be sure to mount the rotor cover if provided. Check that the rotor cover is completely secured with a screw if provided.
Mount the rotor onto the drive shaft (drive spindle) gently and properly. Do not drop the rotor or apply excessive force to the drive shaft (drive spindle).
Clean the inside of the drive hole (drive spindle hole) of the rotor and the surface of the drive (drive spindle) of the centrifuge once a week.
If condensation is in the rotor chamber, wipe the chamber dry with a dry sponge or cloth.
Preface
Thermo Fisher Scientific RC-6 PLUS iii
Safety During Installation and/or Maintenance.
Electrical Safety
CAUTION Do not pour any solution such as water, detergent or disinfectant directly into
the rotor chamber. Otherwise, the bearings of the drive unit may corrode or deteriorate.
Before relocating the centrifuge, remove the rotor from the rotor chamber to avoid damage to the drive shaft.
Always keep the liquid crystal panel in a visible position while the POWER switch is turned on, so that you can check the current operating state (running or stopping).
DANGER When servicing the centrifuge, be sure to turn off the POWER switch, turn off
the distribution board of your centrifuge room, and then wait for at least three minutes before removing covers or tables from the centrifu ge to avoid electr ical shock hazards.
WARNING Level the centrifuge by using the four level adjusters and secure them
completely. Improper securing can cause significant movement of the centrifuge in the event of a rotor disengagement.
Installation or relocation of your centrifuge must be done by Thermo Fisher Scientific or a Thermo Fisher Scientific representative. Contact Thermo Fisher Scientific or your local representative of Thermo Fisher Scientific products
CAUTION Avoid places that are exposed to ultraviolet rays for operation or storage of the
centrifuge. Otherwise, the covers can be discolored and the coating can be peeled off easily. If installation in such a place is unavoidable, cover the centrifuge with a cloth after operation to protect from ultraviolet rays.
WARNING Your centrifuge must be grounded properly to avoid electrical shock hazards.
Preface
iv RC-6 PLUS Thermo Fisher Scientific
Safety Against Risk of Fire
Chemical and Biological Safety
Notice for an Earthquake
An abnormality may be found on the centrifuge depending on the magnitude of an earthquake.
If any abnormality is found, stop using the centrifuge immediately and ask for inspection by Thermo or your local re presentative of Thermo Fisher Scientific products.
CAUTION Do not place containers holding liquid on or near the instrument or in the rotor
chamber. If they spill, liquid may get into the instrument and damage electrical components.
WARNING This instrument is not designed for use with materials capable of developing
flammable or explosive vapors or extreme exothermic reactions. Do not centrifuge such materials in this instrument nor handle or store them near the instrument.
WARNING When using radioactive, toxic, or pathogenic materials, be aware of all
characteristics of the materials and the hazards associated with them in the event leakage occurs during centrifugation. If leakage does occur, neither the centrifuge nor the rotor can protect you from particles dispersed in the air. To protect yourself, we recommend additional precautions be taken to prevent exposure to these materials, for example, use of controlled ventilation or isolation areas.
Always be aware of the possibility of contamination when using radioactive, toxic, or pathogenic materials. Take all necessary precautions and use appropriate decontamination procedures if exposure occurs.
The use of sealed rotors, buckets and/or sample containers will provide increased protection from contamination during routine operation. However, these items will not guarantee contaminatio protection from accidents resulting in damage to the rotor or buckets. Do not run hazardous materials in the centrifuge unless placed in a biohazard enclosure and operated using all appropriate safety precautions.
Thermo Fisher Scientific RC-6 PLUS iii
Contents
Chapter 1 Description..................................................................1-1
Centrifuge Description..................................................1-1
Centrifuge Specification................................................1-4
CentrifugeAccessories..................................................1-5
Chapter 2 Installation...................................................................2-1
Inspection.....................................................................2-1
Identify the Installation Site...........................................2-1
Levelling the Centrifuge................................................2-3
Electronical Requirements............................................2-4
Relocation.....................................................................2-6
Chapter 3 Controls, Displays & Indicators................................3-1
Controls, Displays, & Indicators....................................3-1
Operation Panel............................................................3-1
Power Switch ...............................................................3-5
Diagnostic Indicators Safety Device.............................3-6
Chapter 4 Operation.....................................................................4-1
Reducing Speed for Loads in Excess of Design Mass.4-1
Basic Operation............................................................4-2
Normal Operating Procedure........................................4-8
Saving and Changing Run Condition .........................4-11
Step-mode operation..................................................4-14
RTC (Real Time Control) Operation...........................4-15
Displaying and Setting RDCF.....................................4-20
Dispplaying and Setting ω2T ......................................4-21
Emergency Recovery from Power Failure..................4-23
Features on Menu Screen..........................................4-26
Lockout System Function...........................................4-28
Chapter 5 Care and Maintenance ...............................................5-1
Rotor Chamber.............................................................5-2
Tapered Drive Shaft (Drive Spindle).............................5-3
Contents
iv RC-6 PLUS Thermo Fisher Scientific
Cabinet......................................................................... 5-3
Rotor ............................................................................5-3
Condenser Fins............................................................ 5-3
Replacement Parts....................................................... 5-3
Service Decontamination Policy................................... 5-4
Chapter 6 Troubleshooting......................................................... 6-1
Alarm Messages ..........................................................6-1
Appendix
Rotor Information Table Warranty Decontamination Information Certificates
Thermo Fisher Scientific RC-6 PLUS 1-1
Chapter 1 INTRODUCTION &
DESCRIPTION
This manual provides you with the information you will need to operate and maintain your Thermo Scientific RC-6 PLUS Superspeed Centrifuge. If you encounter any problem concerning either operation or maintenance that is not covered in the manual, please contact Thermo Fisher Scientific for assistance. In the United States, call toll-free 1-669-THERMO; outside the United States, contact your local distributor or agent for Thermo Fisher Scientific products. Thermo Fisher Scientific product information is available on our internet web site at http://www.thermo.com
Centrifuge
Description
The RC-6 PLUS is a high-speed (to 22,000 rpm) centrifuge used to separate substances of different densities at controlled temperatures. Some of the outstanding features of the RC-6 PLUS are:
Speeds to 22,000 rpm (55,200 x g) without the need for a vacuum system
Process 4 liters of sample in a single run
High-frequency brushless motor for fast separations and reduced maintenance
RCF control allows set and display of g-force
ω
2
dt integrator for run-to-run reproducibility
Real Time Control for delayed start/stop runs
30 program memory
9 acceleration and 10 deceleration settings
On-line rotor catalog
Pre-cool function for fast rotor pre-cooling
Wide choice of rotors including SUPER-LITE® composite, SUPER-LITE aluminum, and RX™ Rapid Access rotors.
The RC-6 PLUS centrifuge is capable of operation in more than one mode to meet a wide range of applications. Run conditions are selected using the touch keyboard. Actual and set run conditions are displayed. For your protection,
INTRODUCTION & DESCRIPTION
Centrifuge Description
1-2 RC-6 PLUS Thermo Fisher Scientific
system interlocks keep the centrifuge from starting if the chamber door is open, and prevent the door from being opened if a run is in progress and the rotor is spinning. System interlocks will also automatically terminate a run in progress if a system malfunctions.
The RC-6 PLUS drive system has a high-frequency brushless motor for fast separations and reduced maintenance.
The refrigeration system, charged with environmentally- friendly CFC-free SUVA® refrigerant, offers reliable performance similar to other Thermo Scientific Superspeed centrifuges. The high-capacity refrigeration system is a low temperature, hermetically-sealed unit that consists of a compressor, a condenser, an evaporator/rotor chamber, and interconnecting tubing. When the centrifuge is running, the refrigeration system will maintain selected temperatures within the range specified for the centrifuge.
The RC-6 PLUS accepts the Thermo Scientific Superspeed rotors listed in the Rotor Information Table in the Appendix.
Refer to Figure 1-1 to identify the parts of the RC-6 PLUS.
INTRODUCTION & DESCRIPTION
Centrifuge Description
Thermo Fisher Scientific RC-6 PLUS 1-3
Figure 1-1. Centrifuge Parts Location and Identification
INTRODUCTION & DESCRIPTION
Centrifuge Specifications
1-4 RC-6 PLUS Thermo Fisher Scientific
Centrifuge
Specifications
Table 1-1. Centrifuge Specifications
Run Speed
*
*
Speed in revolutions per minute (rpm) is related to angular velocity, ω, according to the following:
Where = rad/s. All further references in this manual to speed will be designated as rpm.
Speed Selection Range (rpm) 300 to 22,000 Speed Control Accuracy ±25 rpm
Maximum Relative Centrifugal Force 52,200 x g
(F20MICRO)
Run Temperature
Temperature Selection Range -20°C to 40°C
**
**
The centrifuge will operate at ambient temperatures up to 40°C, but refrigeration system perfor-
mance may be less than optimal above 25°C. After the centrifuge system has reached equilibrium. Ambient air temperature at the centrifuge air
inlets must be between 2°C to 40°C with maximum relative humidity of 80% at 31°C, linearly de­creasing to 50% at 40°C. If the ambient air temperature is above 25°C, the centrifuge may not main­tain low temperatures at high speeds, therefore, avoid areas near heat sources (for example, direct sunlight, heating pipes and radiators). Also, avoid close grouping of centrifuges or other heat-pro­ducing laboratory equipment.
Temperature Control Range 2°C to 40°C Temperature Control Accuracy ±2°C
Run Time Selection Range
1 minute to 99 hours, 59 minutes;
HOLD for continuous operation
Ambient Temperature Range 2°C to 40°C
***
Mass (Weight) 350 kg Maximum Capacity 4,000 ml (SLC-4000) Dimensions
Width 752 mm Height to top of control console 1112 mm Height with door open 1500 mm Depth (including rear duct assembly) 835 mm Depth (without rear duct assembly) 685 mm From bottom to chamber inlet 858 mm
Noise Level <64 dB
****
Heat Output 3.7 kW (12,600 Btu/h)
*****
INTRODUCTION & DESCRIPTION
Centrifuge Accessories
Thermo Fisher Scientific RC-6 PLUS 1-5
Centrifuge
Accessories
The following items are provided with the centrifuge:
***
After the centrifuge system has reached equilibrium. Ambient air temperature at the centrifuge air inlets must be between 2°C to 40°C with maximum relative humidity of 80% at 31°C, linearly de­creasing to 50% at 40°C. If the ambient air temperature is above 25°C, the centrifuge may not main­tain low temperatures at high speeds, therefore, avoid areas near heat sources (for example, direct sunlight, heating pipes and radiators). Also, avoid close grouping of centrifuges or other heat-pro­ducing laboratory equipment.
****
As measured with SE-12 rotor at 21,000 rpm (with compressor turned on) 3 feet from the front
of the unit and four feet from the floor.
*****
For the SS-34 rotor spinning 20,000 rpm at 4°C, after it has reached equilibrium. Other rotors,
speeds, and temperatures cause the heat output to vary.
Table 1-2.
Catalog No. Description
50105750 US Instruction manual 50105751 EU Instruction manual
Level Rear duct assembly (To be mounted to the rear cover at
installation) 65937 Silicon grease 61556 Lubricant grease
Rotor cleaning bar
INTRODUCTION & DESCRIPTION
Centrifuge Accessories
1-6 RC-6 PLUS Thermo Fisher Scientific
Thermo Fisher Scientific RC-6 PLUS 2-1
Chapter 2 INSTALLATION
Installation or relocation of your centrifuge must be done by an authorized Thermo Fisher Scientific representative. Contact Thermo Fisher Scientific or your local representative of Thermo Fisher Scientific products.
After you receive your centrifuge, inspect it for damage before using it. The RC-6 PLUS centrifuge must be installed in a location that meets all of the electrical, location, and environment requirements that are specified below and on the following pages. Installation instructions begin on page 2-3.
Inspection As soon as you receive your RC-6 PLUS Superspeed Centrifuge carefully
inspect it for any shipping damage that may have occurred. If you find any damage, please report it immediately to the transportation company and file a damage claim, then notify Kendro. If any parts are missing, contact one of the Kendro district offices or the local representative of Thermo Fisher Scientific products. You will find a list of offices on the back cover of this manual.
Identify the
Installation Site
DANGER When servicing the centrifuge, be sure to turn off the POWER switch, turn off
the distribution board of your centrifuge room, and wait for at least three minutes before removing covers or tables from the centri fuge to avoid ele ctrical shock hazards.
WARNING For operator safety, maintain a 30-cm "clearance envelope" around the
instrument and keep out of that area while the rotor is spinning. Do not store dangerous substances capable of develo ping flamma ble or explos ive vapor s in the clearance envelope.
INSTALLATION
Identify the Installation Site
2-2 RC-6 PLUS Thermo Fisher Scientific
When choosing an installation site for the RC-6 PL US Centrifuge, consider its dimensions, weight and noise level:
The location for the centrifuge must meet these requirements:
A flat, vibration-free concrete floor. Avoid installing on a carpeted floor.
Maximum altitude of 2000 meters.
The unit is intended for indoor use only. Ambient air temperature at the centrifuge air inlets must be between 2°C to 40°C with maximum relative humidity of 80% at 31°C, linearly de cr ea sing to 50% at 40°C. If the ambient air temperature is above 25°C, the centrifuge may not maintain low temperatures at high speeds, therefore, avoid areas near heat sources (for example, direct sunlight, heating pipes and radiators). Also, avoid close grouping of centrifuges or other heat-producing laboratory equipment.
Maintain a 30-cm clearance around the centrifuge. Do not store any substances in the clearance envelope.
Note The RC-6 PLUS is a Class A product and is not intended for home use. If
used in a domestic environment you must contact your local authorities for authorization.
Table 2-1.
Dimensions Width: 752 mm
Depth: 835m (including rear duct assembly)
Depth: 685m (without rear duct assembly)
Height: 1112 mm Weight 350 kg Noise Level <64 dB (The maximum noise output with
the centrifuge, measured with the
compressor on at 0.91 m (3 ft) from the
front of the centrifuge and 1.22 m (4 ft)
from the floor. Pollution Degree 2 Over Voltage Category II
WARNING The RC-6 PLUS Centrifuge weighs 350 kg (772 lb.). Take the necessary
precautions when installing and moving the centrifuge to avoid personal injury and/or damage to the centrifuge
INSTALLATION
Leveling the Centrifuge
Thermo Fisher Scientific RC-6 PLUS 2-3
Figure 2-1. Clearances for the Centrifuge
Leveling the
Centrifuge
1. Turn on the centrifuge power and open the door. (If power supply is not yet available, perform the Emergency Recovery from Power Failure procedure discussed in Chapter 4.)
2. Place the level across the top of the drive spindle.
3. Using a 24 mm wrench, turn each of the four level adjusters until the casters
are 5 to 15 mm off the floor.
4. Level the unit by adjusting the level adjusters.
5. When the centrifuge is level, make sure each of the four level adjusters is
secure and rattle-free.
6. Secure each of the four level adjusters with the lock nuts.
CAUTION Leave adequate space for airflow around the centrifuge and make sure no
vents are blocked. Blocking the airflow entering and/or exiting the centrifuge can result in reduced performance, overheating and possible centrifuge damage.
INSTALLATION
Electrical Requirements
2-4 RC-6 PLUS Thermo Fisher Scientific
Figure 2-2. Leveling the Centrifuge
Electrical
Requirements
The appropriate power source must be available to plug in the centrifuge. The power supply and outlet type required varies, depending on the rating on the nameplate. Check the nameplate on the back panel of the centrifuge to determine the electrical configuration of your centrifuge, which should be one of the following:
CAUTION The centrifuge can be damaged if it is connected to the wrong voltage, or if it is
connected to a line voltage that varies more than plus/minu s 10% of it s nominal value. Check the voltage before plugging the centrifuge into any power source. Thremo Fisher Scientific is not responsible for improper installation.
Table 2-2. Electric al Re qu ire m en ts
NAME PLATE RA TING SUPPLY REQUIRED
AC208/220/230/240 50/60Hz 21-24A single phase
AC208/220/230/240 50/60Hz 30A single phase (25A single phase may be acceptable depending on you local electrical codes).
AC200 50/60Hz 25A single phase
AC200 50/60Hz 30A single phase
AC400 50/60Hz 2x15A 3 phase
AC400 50/60Hz 2x25A 3 phase
INSTALLATION
Electrical Requirements
Thermo Fisher Scientific RC-6 PLUS 2-5
To connect to a different voltage, the centrifuge must be rewired and its plug may also have to be replaced. Contact Thermo Fisher Scientific or your local representative of Thermo Fisher Scientific products. For connection to a different outlet, the power cord may also need to be replaced. Follow local electrical codes.
Provide an emergency switch (circuit breaker) intended for the centrifuge only, in case of emergency or in the event of failure. It is recommended that the switch is located outside the centrifuge room or near the exit to the room.
Note For EMC emission the RC-6 PLUS is a Class A product. A slow reacting
circuit breaker is required because of the high startup current of the compressor
Plug the power cord coming from the rear of the centrifuge in the terminal of the distribution board. The green/yellow wire is a grounding wire. Your centrifuge must be grounded properly.
Check the supply line voltage with a voltmeter and verify that the voltage indicated on the nameplate is in agreement with the measured line voltage. If the measured line voltage is not within 10% of the voltage specified on the nameplate, do not connect the power cord and operate the centrifuge. Damage to the centrifuge may result. To connect the centrifuge to a voltage other than what is specified on the nameplate (including 3 phase), it will have to be rewired and its power cord may have to be replaced. Contact Ther mo Fisher Scientific to have an authorized Thermo Fisher Scientific representative do the rewiring.
Single phase RC-6 PLUS Centrifuges are equipped with a three- wire power cord with three-prong connector to fit a NEMA 6-30P receptacle or equivalent or, on 230V 50Hz centrifuges, an IEC 60309-type three-pin receptacle (32A, 2-pole and earth). 230V 50Hz poly phase RC-6 Centri fuge s ar e e quippe d with a four-wire power cord with five-pin connector to fit an IEC 60309-type five-pin receptacle (32 A, 3- pole, neutral and earth).
Provide an emergency switch (circuit breaker) intended for the centrifuge only to turn off the centrifuge power in the event of failure. It is recommended to provide that switch outside of the centrifuge room or near the exit of the centrifuge room.
WARNING Your centrifuge must be grounded properly to avoid electrical shock hazards.
INSTALLATION
Relocation
2-6 RC-6 PLUS Thermo Fisher Scientific
Relocation
Installation or relocation of your centrifuge must be done by an authorized authorized Thermo Fisher Scientific representative. Contact Thermo Fisher Scientific or your local representative of Thermo Fisher Scientific products.
Before relocating the centrifuge, unplug the centrifuge and loosen the locking nuts. Lower the casters to the floor by turning the leveling bolts with a wrench. Raise the leveling bolts enough to clear the floor and relocate the centrifuge. After relocation, the centrifuge must be installed and leveled again.
CAUTION Remove the rotor from the rotor chamber before relocating the centrifuge.
CAUTION Be careful not to tip over the unit when moving on uneven or slanted floors.
Thermo Fisher Scientific RC-6 PLUS 3-1
Chapter 3 CONTROLS, DISPLAYS
& INDICATORS
This chapter describes the RC-6 PLUS centrifuge controls, displays, and indicators and includes their locations and functions.
Controls,
Displays, &
Indicators
The RC-6 PLUS control keyboard is used to select desired run parameters. During a run, digital displays indicate set and actual run conditions, such as estimated sample temperature, ro to r sp ee d , r ema inin g ru n tim e o r ac cu mu la te d integral value.
Operation Panel The operation panel of the RC-6 PLUS Superspeed centrifuge is composed of a
display panel and function keys. The liquid cryst al disp lay can be tilted back and forth for easy viewing. The display panel shows various screen displays such as programmed operation, rotor list and user customization in addition to the basic screen (RUN SCREEN) (see Figure 3-1).
The display automatically turns to the ZOOM SCREEN (see Figure 3-2) when 20 seconds have passed after reaching the set speed. The ZOOM screen returns to the RUN SCREEN by pressing any key on the panel or when the rotor starts deceleration.
Figure 3-1. Display Panel
CONTROLS, DISPLAYS & INDICATORS
Operation Panel
3-2 RC-6 PLUS Thermo Fisher Scientific
Figure 3-2. Zoom Screen
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