Thermo Scientific PR305225G, PR305220G, PR305210G, PR305215G Instruction Manual

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Precision Compact Gravity
Convection Ovens
LTM1879X1 • 8/4/09
Model No. PR305215G, PR305210G, PR305210GCN PR305225G, PR305220G, PR305220GCN
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Table of Contents
Introduction ..................................................................................................................................................................3
Product Overview ..................................................................................................................................................3
Safety Information ........................................................................................................................................................4
Specifications ..............................................................................................................................................................5
Chamber Dimensions ............................................................................................................................................5
Volume ..................................................................................................................................................................5
Shipping Weight ....................................................................................................................................................5
Performance Characteristics ................................................................................................................................5
Environmental Operating Conditions ....................................................................................................................5
Unpacking and Installation ..........................................................................................................................................6
Shipping Carton ....................................................................................................................................................6
Electrical Requirements ........................................................................................................................................6
Installation..............................................................................................................................................................7
Operation......................................................................................................................................................................8
Maintenance ................................................................................................................................................................9
Replacement Parts ....................................................................................................................................................10
Wiring Diagrams ........................................................................................................................................................11
Ordering Procedures ..................................................................................................................................................14
Warranty ....................................................................................................................................................................16
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Introduction
Thank you for selecting Thermo Scientific products for your equipment needs.
Product Overview
The Thermo Scientific Precision Compact Gravity Convection Ovens are designed for use in hospitals, industry, and school laboratories—wherever there is a need for low-cost, yet reli­able ovens for drying, sterilization, baking, evaporation or sim­ilar type work. They are ideal for drying glassware, drying and/or baking non-flammable crystalline chemicals, pre-heat­ing crucibles or other containers and drying filter paper strips or rounds.
The temperature range, controlled by a bimetallic thermostat on the front control panel, is from ambient +5ºC to 210ºC. A sheathed heater produces the unit’s heat and a pre-set high­limit bimetallic thermostat is standard on all models. A pilot light on the control panel indicates oven operation status.
Helping to retain chamber heat is one-inch thick insulation of semi-refractory fibers that is sandwiched between the double walls of the chamber. The interior walls of the chamber are aluminum and the shelves are steel wire as is the surface covering the heater area—all for more efficient distribution of heat.
These ovens are built for rugged performance and long life. Each has a durable powder coated cold rolled steel exterior. To inhibit rust the shelves are nickel-plated steel.
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Safety Information
These instructions contain important operating and safety
Alert Signals
Warning
Warnings alert you to a possibility of personal injury.
Caution
Cautions alert you to a possibility of damage to the equipment.
Note
Notes alert you to pertinent facts and conditions.
information. The user must carefully read and understand these instructions before using the oven.Your unit has been designed to optimize function, reliability, safety and ease of use. It is the user’s responsibility to install the oven in conformance with local electrical codes.
Hot Surface
Hot surfaces alert you to a possibility of personal injury if you come in contact with a surface during use or for a period of time after use.
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Specifications
Power Requirements
odel PR305215G: 120 Volts, 50/60 Hz, 4.2 Amps, 500 Watts
M Model PR305210G, PR305210GCN: 240 Volts, 50/60 Hz, 2.1 Amps, 500 Watts Model PR305225G: 120 Volts, 50/60 Hz, 6.7 Amps, 800 Watts Model PR305220G, PR305220GCN: 240 Volts, 50/60 Hz, 3.3 Amps, 800 Watts
Overall Dimensions
Models PR305215G, PR305210G, PR305210GCN: 12-1/2"W x 13-1/2"D x 18"H (32 x 34 x 46 cm) Models PR305225G, PR305220G, PR305220GCN: 18-1/2"W x 13-1/2"D x 22-1/2"H (47 x 34 x 57 cm)
Chamber Dimensions
Models PR305215G, PR305210G, PR305210GCN: 10"W x 11-1/2"D x 11-1/2"H (25 x 29 x 29 cm) Models PR305225G, PR305220G, PR305220GCN: 16"W x 11-1/2"D x 16-1/8"H (41 x 29 x 41 cm)
Volume
Models PR305215G, PR305210G, PR305210GCN: 0.7 cu. ft. (19.8 liters) Models PR305225G, PR305220G, PR305220GCN: 1.7 cu. ft. (48.2 liters)
Shipping Weight
Models PR305215G, PR305210G, PR305210GCN: 35 lbs. (16 kg) Models PR305225G, PR305220G, PR305220GCN: 57 lbs. (26 kg)
Performance Characteristics
Temperature Range All models ambient +5°C to 210°C Uniformity at 100°C ±5.0°C Control at 100°C ±9.0°C
Environmental Operating Conditions
Pollution Degree*: 2 Installation Category*: II Altitude: 2000 Meters MSL (Mean Sea Level) Humidity: 80% maximum, non-condensing Electrical Supply: 120VAC or 240VAC Voltage Tolerance: ±10% of normal rated line Temperature: 15ºC to 40ºC Product Usage: This product is intended for use indoors only
*Refer to IEC 664-1
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Unpacking and Installation
Shipping Carton
The shipping carton should be inspected upon delivery. When received, carefully examine for any shipping dam­age before unpacking. If damage is discovered, the deliv­ering carrier should both specify and sign for the damage on your copy of the delivery receipt.
Open the carton carefully making certain that all parts are accounted for before packaging materials are discarded. After unpacking, if damage is found promptly report it to the carrier and request a damage inspection promptly.
IMPORTANT: Failure to request an inspection of damage within a few days after receipt of shipment absolves the carrier from any liability for damage.You must call for a damage inspection promptly.
Note
Leave unit disconnected when not in use.
Location
Set the oven where it is to be operated, in an area free of drafts and strong vibrations. Do not place on or near a combustible surface or material.
Electrical Requirements
Use a properly grounded electrical outlet of cor­rect voltage and current handling capacity.
Do not remove or modify grounded power plug. Use only properly grounded outlets to avoid shock hazard.
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1.75 mm
(Top of Oven)
Thermometer Vent Ring
Thermometer Holder
Thermometer Grommet
Note
If the equipment is used in a manner not specified by the manufacturer, the protec­tion provided by the equipment may be impared.
UNPACKING AND INSTALLATION
Installation
1. Install the shelves on the rack inside the oven.
2. Turn the power switch OFF and plug the oven into a receptacle that provides the required volt­age as indicated on the unit’s nameplate.
3. Install an immersion thermometer (furnished by the user) through the thermometer grommet and into the thermometer holder.
4. Adjust the immersion depth to 175 mm (mea­sured from the bulb to the top of the rubber washer).
5. Insert this assembly into the thermometer vent ring that is located on top of the oven.
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Operation
Status Lamp
Control Thermostat
Power Switch
ON
OFF
Thermometer Vent Ring
Heater Shield
Warning
Do not use in the presence of flam­mable or combustible materials or explosive gases. Do not use in the presence of pressurized or sealed containers – fire or explosion may result, causing death or severe injury.
Warning
Do not heat any substance above a temperature that will cause it to emit toxic fumes; death or severe injury may result.
Caution
It is the user’s responsibility to mon­itor oven action when setting and maintaining operating temperature; oven failure may occur with possi­ble property damage and/or injury to personnel.
Control Panel
Start-Up
1. Turn the power switch ON – status lamp will light.
2. Set the control thermostat to obtain the desired tem­perature. Read the user-supplied thermometer, not the control dial; the control dial is graduated from 0 to 10 for REFERENCE PURPOSES ONLY. It is sug­gested that a log be made of control settings vs. thermometer readings to assist in obtaining desired temperatures. However, it is important to bear in mind that the applicability of such a chart will be affected by changes in line voltage and ambient con­ditions.
3. Allow time for the oven to reach its maximum set temperature and to stabilize.
Hot Surface
At the higher temperatures, the exte­rior of the oven and particularly the thermometer vent ring on the top become uncomfortably warm to the touch. To avoid burns, do not touch
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these surfaces.
Warning
To avoid electrical short or shock, do not allow any metal object to pro­trude into the space beneath the shelf that serves as the heater shield inside the oven. In addition, do not operate oven with the shield removed.
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Note
Make no attempt to service or repair a Thermo Scientific product under warranty before consulting your Thermo Scientific dealer. After the warranty period, such consultation is still advised, especially when the repair may be technically sophisticat­ed or difficult. If assistance is needed beyond what the distributor can pro­vide, please call Customer Service at 800-553-0039. No merchandise should be returned directly to the fac­tory without obtaining a Return Materials Authorization (RMA) num­ber from Customer Service.
Maintenance
Because of their rugged, simple construction, these ovens require very little maintenance. Ordinary cleaning will suf­fice. The bottom shelf that covers the heater can be removed for easy access to the heater area.
Clean up any spills as soon as possible to prevent materi­als being baked on surfaces. When the oven is cool, use a mild soap and water to clean surfaces. Rinse thorough­ly and dry. It is best to avoid highly abrasive cleaners that can damage the finish of the interior surfaces and shelves.
If the oven fails to heat, there may be several possible causes:
• Oven is not receiving electrical power.
• Heater is burned out.
• Thermostat is malfunctioning.
Warning
Disconnect from the power supply prior to maintenance and servicing.
Have a qualified electrical technician determine the cause of the problem and make the necessary repairs. Your local Thermo Scientific products dealer can provide the service and replacement parts needed.
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Replacement Parts
DESCRIPTION PART NUMBER Tension Catch: 600-124-00 Handle: 560-248-00 Feet: 790-225-00 Status Lamp Base: 360-233-01 Status Lamp Lens (amber): 360-235-00 Power Switch (120V): SWX143 Power Switch (240V): 440-292-00 Thermometer Grommet: 790-247-00 Thermometer Holder: 910-039-00 Control Thermostat: 920-412-00 Thermostat Knob: 560-265-00 Hi-Limit Thermostat: 920-413-00
Heaters: PR305215G: 340-212-00 PR305225G: 340-213-00 PR305210G, PR305210GCN: 340-214-00 PR305220G, PR305220GCN: 340-215-00
Shelves Kit: PR305215G, PR305210G, PR305210GCN: 3510-8Q PR305225G, PR305220G, PR305220GCN: 3511-8Q
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Wiring Diagrams
WH1480X1
WM1480X1
CR1480X1
GRN
BLK
WHT
WM1480X2
ON (I)
CONTROL THERMOSTAT
WITH SHAFT
Wiring Diagram • Models PR305215G, PR305210G, PR305225G, PR305220G
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Ordering Procedures
Please refer to the Specification Plate for the complete model number, serial number, and series number when
equesting service, replacement parts or in any corre-
r spondence concerning this unit.
All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. When service or replacement parts are needed we ask that you check first with your dealer. If the dealer cannot handle your request, then contact our Customer Service Department at 563-556-2241 or 800-553-0039.
Prior to returning any materials, please contact our Customer Service Department for a “Return Materials Authorization” number (RMA). Material returned without an RMA number will be refused.
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One Year Limited Warranty
This Thermo Scientific product is warranted to be free of defects in materials and workmanship for one (1) year from the first to occur of (i) the date the product is sold by the manufacturer or (ii) the date the product is
urchased by the original retail customer (the “Commencement Date”). Except as expressly stated above, the
p MANUFACTURER MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO THE PRODUCTS AND EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF DESIGN, MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
An authorized representative of the manufacturer must perform all warranty inspections. In the event of a defect covered by the warranty, we shall, as our sole obligation and exclusive remedy, provide free replace­ment parts to remedy the defective product. In addition, for products sold within the continental United States or Canada, the manufacturer shall provide free labor to repair the products with the replacement parts, but only for a period of ninety (90) days from the Commencement Date.
The warranty provided hereunder shall be null and void and without further force or effect if there is any (i) repair made to the product by a party other than the manufacturer or its duly authorized service representa­tive, (ii) misuse (including use inconsistent with written operating instructions for the product), mishandling, contamination, overheating, modification or alteration of the product by any customer or third party or (iii) use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod­ucts.
Heating elements, because of their susceptibility to overheating and contamination, must be returned to the factory and if, upon inspection, it is concluded that failure is due to factors other than excessive high tempera­ture or contamination, the manufacturer will provide warranty replacement. As a condition to the return of any product, or any constituent part thereof, to the factory, it shall be sent prepaid and a prior written authorization from the manufacturer assigning a Return Materials Number to the product or part shall be obtained.
IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO ANY PARTY FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR FOR ANY DAMAGES RESULTING FROM LOSS OF USE OR PROFITS, ANTICIPATED OR OTHERWISE, ARISING OUT OF OR IN CONNECTION WITH THE SALE, USE OR PERFORMANCE OF ANY PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, TORT (INCLUDING NEGLIGENCE), ANY THEORY OF STRICT LIABILITY OR REGULATORY ACTION.
For the name of the authorized Thermo Scientific product dealer nearest you or any additional information, contact us:
2555 Kerper Blvd., Dubuque, Iowa, 52004-0797
Phone: 563-556-2241 or 1-800-553-0039
Fax: 563-589-0516
Web: www.thermo.com
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