Thermo Scientific Barnstead Pretreatment System Installation And Operation Manual
Thermo Scientific Barnstead
Pretreatment System
Installation and Operation
50157886 • Revision A • October 2018
IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result in
damage to the unit, injury to operating personnel, and poor equipment performance.
CAUTION All internal adjustments and maintenance must be performed by qualified service personnel.
Material in this manual is for informational purposes only. The contents and the product it describes are
subject to change without notice. Thermo Fisher Scientific makes no representations or warranties with
respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising
from or related to the use of this manual.
© 2018 Thermo Fisher Scientific Inc. All rights reserved.
Contents
Preface ........................................................................ 1
Legal Information...................................................... 1
Warranty .................................................................. 1
Explanatory Notes on the Operating Instructions...... 1
Safety Precautions ................................................... 2
Transport and Packaging............................................. 3
Examination on Receipt............................................ 3
Complaints............................................................... 3
Packaging for Return Shipment................................ 3
Intended Use of the Device .......................................... 4
Technical Specifications............................................... 5
The Installation Area..................................................... 7
Installation.................................................................... 8
Wall Mounting Instructions for
Pretreatment System ............................................... 8
Connections of the Pretreatment System ................. 8
Typical Installation........................................................ 10
Corrective measures ................................................ 10
Flow Chart ................................................................... 11
How the Pretreatment System Functions ..................... 12
Initial start up ............................................................... 13
Putting the system into operation ............................. 13
Operating Elements.................................................. 13
Maintenance ................................................................ 14
Maintenance Intervals............................................... 14
Waste Disposal............................................................ 15
Troubleshooting........................................................... 16
Replacement Parts ...................................................... 17
Replacement: Consumables .................................... 17
Maintenance Record.................................................... 18
Preface
These operating instructions are protected by copyright.
Rights resulting thereof, particularly reprint, photomechanical
or digital post-processing or reproduction, even in part, are
only allowed with the written consent of Thermo Fisher
Scientific. This regulation does not apply to reproductions for
in-plant use. The contents of this operating instructions
manual may change at any time and without any prior notice.
In case of conflicting translations into foreign languages the
English- language version of these operating instructions shall
be binding.
Read through the information given in these operating
instructions on installing and operating the system before you
begin installation and use of your water purification system.
This is of particular importance, as we, the manufacturer, do
not assume any liability for damage due to incorrect operation
or use of the system other than the intended use.
Thermo Fisher Scientific Inc. provides this document to its
customers with a product purchase to use in the product
operation. This document is copyright protected. Any
reproduction of the whole or any part of this document is
strictly prohibited, except with the written authorization of
Thermo Fisher Scientific Inc. The contents of this document
are subject to change without notice. All technical information
in this document is for reference purposes only. System
configurations and specifications in this document supersede
all previous information received by the purchaser.
Warranty
Thermo Fisher Scientific warrants the operational safety and
functions of the Thermo Scientific Barnstead Pretreatment
systems only under the condition that:
• The system is installed and operated as per the operation
manual. Do not use this product for anything other than
its intended use.
• The system is not modified.
• Only original spare parts and accessories that have been
approved by Thermo Fisher Scientific are used (thirdparty spares without Thermo Fisher Scientific approval
will void the limited warranty).
• Inspections and maintenance are performed at the
specified intervals.
• An installation verification test is performed on
commissioning the system for the first time and repeated
after each preventative maintenance and repair activity.
The warranty is valid from the date of delivery of the
system to the customer.
• The above mentioned warranty conditions are subject to
the general terms and conditions of sale, in effect at the
time of purchase, which apply as well.
Thermo Fisher Scientific Inc. makes no representations that
this document is complete, accurate or error-free and
assumes no responsibility and will not be liable for any errors,
omissions, damage or loss that might result from any use of
this document, even if the information in the document is
followed properly.
This document is not part of any sales contract between
Thermo Fisher Scientific Inc. and a purchaser. This document
shall in no way govern or modify any Terms and Conditions of
Sale, which Terms and Conditions of Sale shall govern all
conflicting information between the two documents.
Legal Information
Note: Specifications, terms and pricing are subject to
change. Not all products are available in all countries. consult
your local sales representative for details.
Explanatory Notes on the
Operating Instructions
CAUTION: This symbol, in the context of a
CAUTION, indicates a potentially hazardous
situation which if not avoided could result in minor
to moderate injury or damage to the equipment.
WARNING: This symbol, in the context of a
WARNING, indicates potentially hazardous
situations which, if not avoided, could result in
serious injury or death.
DANGER: This symbol, in the context of a
DANGER, indicates potentially hazardous
situations which, if not avoided, could result in
serious injury or death.
This symbol indicates a need to use gloves during
the indicated procedures.
Pretreatment system Preface | 1
This symbol indicates a need to wear protective
goggles gloves during the indicated procedures.
This symbol indicates a situation in which
breathing protection must be used.
Note: Is used for application hints and useful information.
This information is valid for the system that is received. For
quick and correct service, include the following information on
all inquiries and replacement parts orders which relate to your
system:
• The serial number (located on the right side of the system
on the nameplate)
• The catalog number
Safety Precautions
Observe these safety precautions for your own safety!
CAUTION: To avoid the risk of pinching, crushing,
cutting, never perform maintenance on the system
without its protective housing, or while it is in
operation. Maintenance work on the system may
only be performed by trained, authorized
specialists.
CAUTION: The Thermo Scientific Barnstead
Pretreatment system is a modern water
purification system intended solely for the
treatment of potable water. The water it produces
is not fit for drinking.
• Do not install or operate the system until you have
carefully read through these operating instructions and
the notes and notices contained therein.
• Lifting and carrying the Pretreatment system, e.g. to the
installation location, can be carried out by one person. To
do this, lift the system at the two corner points beneath
the bottom plate.
• Always observe the applicable, pertinent codes and
regulations valid at the installation location of the system
and follow all applicable accident prevention regulations.
• If the system is not to be operated for an extended
period, e.g., over extended weekend, or during a
vacation period, close the feed-water inlet (close the
feed-water tap)
• When installing the pretreatment system, always ensure
that there is adequate space all around the system (refer
to the table “Accessibility to Pretreatment system” in
section Technical Specifications) to ensure that ease
of use or easy replacement of materials (e.g., filter
change, connection) is possible at all times.
• Visually inspect the system at regular intervals. Clean up
any water or spills found around the system immediately.
2 | Preface Pretreatment system
Transport and Packaging
DANGER: Do not pull the plastic foil over your
head. Risk of suffocation. Use the plastic foil only
for packaging.
Pretreatment systems are carefully inspected and packed
prior to shipping, but damage could still possibly occur during
transport. Lifting and carrying the Thermo Scientific
Barnstead Pretreatment system, e.g. to the installation
location, can carried out by one person.
Examination on Receipt
1. Ensure all components for complete system were
ordered and received. This should include:
• Pretreatment system - 50157886
•1 μm Prefilter - D502113
• MPS Cartridge - D502114
• Carbon Cartridge - D502115
• Wall bracket (if wall mounting)
• TU494X4 6 ft (1.8 m) of ¼ OD tubing
• Feed-water Connection kit - 25.0071
2. Carefully unpack system and inspect system for damage.
Note: If the packaging show signs of damage, inspect the
system for damage.
Complaints
If there has been any damage occurred to the goods during
transportation:
• Immediately contact your delivery transport agency.
• Save the complete packaging, including the cardboard
box, for a possible inspection of them and/or return
shipment of the system.
Packaging for Return
Shipment
If possible, use the original box and packaging material. When
these are no longer available, then:
• Protect the system from shock by packing it in bubble
wrap and/or packaging foam and a strong cardboard
box.
Note: The time limit for claims is 6 days from the time of
receipt of the goods. The right to claim for damages ceases
when this time has elapsed.
Note:
• Only a trained person should take the system out of
operation.
• Prior to sending back an operated device, empty the
water, dry the system and take out the cartridges.
Figure 1. Unpacking
Pretreatment system Transport and Packaging | 3
• Pack the cartridges into a bubble wrap and/or packaging
foam and put it into the package of the Pretreatment
system.
Intended Use of the Device
Outlet Inlet
The Thermo Scientific Barnstead Pretreatment system is
laboratory systems used for the treatment of water.
The Thermo Scientific Barnstead Water systems are designed
to be installed and used in the following application areas:
• Laboratories for cell biological and biotechnological work
with the safety levels L1, L2 and L3.
• Medical and microbiological laboratories according to
DIN EN 12128.
• Laboratories in the central area of clinics and hospitals.
The system must not be operated outside of the
specifications as described in the operating manual. In
particular, the system should not be used for production of
drinking water and drugs manufacturing. The system must
not be used as a medical device and outside of laboratories.
Note: Pretreatment system will operate with all Smart2Pure
and Pacific series water purification systems.
Figure 2. Front view of Pretreatment system
4 | Intended Use of the Device Pretreatment system
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