Thermo Scientific AV38 Instruction Manual

Thermo Scientific AquaSensors™ AV38 Local Display and Controller
User Guide
ROSS and the COIL trade dress are trademarks of Thermo Fisher Scientific Inc. U.S. patent 6,793,787.
1-888-pHAX-ION, A+, All in One, Aplus, AQUAsnap, AssuredAccuracy, AUTO-BAR, AUTO-CAL, AUTO DISPENSER, Auto-ID, AUTO-LOG, AUTO-READ, AUTO-STIR, Auto-Test, BOD AutoEZ, Cable-Free, CERTI-CAL, CISA, DataCOLLECT, DataPLUS, digital LogR, DirectCal, DuraProbe, Environmental Product Authority, Extra Easy/Extra Value, FAST QC, GAP, GLPcal, GLPcheck, GLPdoc, ISEasy, KAP, LabConnect, LogR, Low Maintenance Triode, Minimum Stir Requirement, MSR, NISS, One-Touch, One-Touch Calibration, One-Touch Measurement, Optimum Results, Orion Star, Pentrode, pHuture MMS, pHuture Pentrode, pHuture Quatrode, pHuture Triode, Quatrode, QuiKcheK, rf link, ROSS Resolution, SAOB, SMART AVERAGING, Smart CheK, SMART STABILITY, Stacked, Star Navigator 21, Stat Face, The Enhanced Lab, ThermaSense, Triode, TRIUMpH, Unbreakable pH, Universal Access are trademarks of Thermo Fisher.
Guaranteed Success and The Technical Edge are service marks of Thermo Fisher.
PerpHecT meters are protected by U.S. patent 6,168,707.
PerpHecT ROSS electrodes are protected by U.S. patent 6,168,707.
ORION Series A meters and 900A printer are protected by U.S. patents 5,198,093, D334,208 and D346,753.
ionplus electrodes and Optimum Results solutions are protected by U.S. patent 5,830,338.
ROSS Ultra electrodes are protected by U.S. patent 6,793,787.
ORP standard is protected by U.S. patent 6,350,367.
No Cal electrodes are protected by U.S. patent 7,276,142.
© 2009 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
The specifications, descriptions, drawings, ordering information and part numbers within this document are subject to change without notice.
This publication supersedes all previous publications on this subject.
Preface
This instruction manual serves to explain the use of the Thermo Scientific AquaSensors AV38 Local Display and is written to cover as many applications as possible. Please do not hesitate to contact Thermo Fisher Scientific or an authorized representative with questions or concerns.
The information presented in this instruction manual is subject to change without notice as improvements are made, and does not represent any commitment whatsoever on the part of Thermo Fisher Scientific.
Thermo Fisher Scientific cannot accept any responsibility for damage or malfunction of the product due to improper use.
Contact Information
To contact Thermo Scientific AquaSensors Technical Support:
Within the United States call 1.800.225.1480 or fax 978-232-6015.
Outside the United States call 978.232.6000 or fax 978.232.6031.
In Europe, the Middle East and Africa, contact your local authorized dealer.
Visit us on the web at www.thermo.com/processwater
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 1
Safety Information
The Thermo Scientific AquaSensors AV38 Local Display shall be installed and operated only in the manner specified. Only a skilled, trained or authorized person should carry out installation, setup and operation of the sensor system.
Before using the display, make sure that the sensor cable is connected as specified. Failure to do so may result in permanent damage to the system of its components.
Protection against electric shock will be achieved only by observance of the corresponding installation rules.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 2
TABLE OF CONTENTS
1. INTRODUCTION............................................................................................................................... 6
1.1. GENERAL INFORMATION .................................................................................................................................6
1.2. INTENDED USE .................................................................................................................................................7
2. PRODUCT DESCRIPTION.............................................................................................................. 8
2.1. SYSTEM OVERVIEW.........................................................................................................................................8
2.2. BASE PART NUMBERS......................................................................................................................................9
2.3. SENSOR MAPPING............................................................................................................................................9
2.4. MOUNTING.....................................................................................................................................................10
2.5. WIRING ..........................................................................................................................................................13
2.6. MEASURE SCREEN OVERVIEW ......................................................................................................................18
3. MENU STRUCTURE AND NAVIGATION.................................................................................. 21
4. CALIBRATE MENUS ..................................................................................................................... 26
4.1. 1-POINT BUFFER CALIBRATION (SENSOR TYPE: PH) ...................................................................................28
4.2. 2-POINT BUFFER CALIBRATION (SENSOR TYPE: PH) ...................................................................................30
4.3. ABORTED CALIBRATION (SENSOR TYPE: ALL) ............................................................................................33
4.4. 1-POINT SAMPLE CALIBRATION (SENSOR TYPE: ALL)................................................................................34
4.5. 2-POINT SAMPLE CALIBRATE (SENSOR TYPE: PH).......................................................................................36
4.6. ZERO CALIBRATE (SENSOR TYPE: CONDUCTIVITY, DO, OZONE, DRINKING WATER TURBIDITY, RAW
WATER TURBIDITY, SUSPENDED SOLIDS)..................................................................................................................39
4.7. AIR CALIBRATION (SENSOR TYPE: DISSOLVED OXYGEN) ...........................................................................41
4.8. TEMPERATURE 1-POINT SAMPLE CALIBRATION ...........................................................................................43
5. CONFIGURE MENU....................................................................................................................... 46
5.1. MAIN CONFIGURE MENUS.............................................................................................................................47
5.2. NAVIGATING SENSOR FILTER CONFIGURATION............................................................................................48
5.3. NAVIGATING THE USER-ENTERED CONCENTRATION TABLE SCREENS ........................................................50
6. HOST COMMUNICATIONS ......................................................................................................... 56
7. DATASTICK COMMUNICATIONS SETUP............................................................................... 57
7.1. SETTING DATASTICK STATION NUMBER ......................................................................................................57
7.2. SETTING DATA TYPE .....................................................................................................................................58
7.3. SETTING DATASTICK BAUD RATE ................................................................................................................59
7.4. SETTING DATASTICK PARITY........................................................................................................................59
8. CHLORINE CONFIGURATION MENU...................................................................................... 60
9. HOLD OUTPUTS SCREEN............................................................................................................ 62
10. ANALOG OUTPUTS....................................................................................................................... 63
10.1. ASSIGNING 4 MA AND 20 MA PARAMETER VALUES......................................................................................63
10.2. CALIBRATING ANALOG OUTPUT CURRENT................................................................................................... 65
11. PID CONTROLLER MENU........................................................................................................... 67
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 3
12. RELAYS ............................................................................................................................................ 69
12.1. CONTROL RELAY ACTIVATION......................................................................................................................70
12.2. ALARM RELAY ACTIVATION .........................................................................................................................71
12.3. WASH RELAY ACTIVATION ...........................................................................................................................72
13. DIAGNOSE MENU.......................................................................................................................... 74
14. HELP MENU ....................................................................................................................................75
15. RESET AV38..................................................................................................................................... 75
16. LIMITED WARRANTY.................................................................................................................. 76
17. TERMS AND CONDITIONS.......................................................................................................... 77
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 4
TABLE OF FIGURES
Figure 1: The elements of the AV38 user interface. .............................................................................................. 18
Figure 2: The "H" indicates that hold mode is active. ............................................................................................ 19
Figure 3: The initial measure screen when the DataStick is absent. .......................................................................20
Figure 4: The initial measure screen when the Sensor Head is absent. .................................................................. 20
Figure 5: The complete calibrate menu for pH sensors. ........................................................................................27
Figure 6: The complete calibrate menu for D.O sensors........................................................................................ 27
Figure 7: The complete calibrate menu for conductivity and turbidity sensors.......................................................... 27
Figure 8: The pH sensor value is dynamically updated during a 1-point buffer calibration......................................... 28
Figure 9: The pH sensor value is dynamically updated during a 2-point buffer calibration......................................... 30
Figure 10: Dynamic display of the conductivity value during calibration. .................................................................35
Figure 11: The conductivity calibration edit screen................................................................................................ 35
Figure 12: Entering the conductivity calibration value............................................................................................ 35
Figure 13: Dynamic display of the pH value during calibration. ..............................................................................37
Figure 14: The pH calibration edit screen............................................................................................................. 37
Figure 15: Entering the pH calibration value......................................................................................................... 38
Figure 16: The complete calibrate menu for conductivity....................................................................................... 39
Figure 17: Zero is Calibrating…. ......................................................................................................................... 40
Figure 18: The user is prompted to place the sensor in air. ...................................................................................41
Figure 19: The temperature calibration value is presented for editing. .................................................................... 43
Figure 20: The complete configure menu for conductivity...................................................................................... 47
Figure 21: The complete configure menu for pH................................................................................................... 47
Figure 22: The complete configure menu for D.O., Ozone and Chlorine. ................................................................47
Figure 23: The complete configure menu for turbidity............................................................................................ 47
Figure 24: The complete DataStick Comms menu................................................................................................ 57
Figure 25 The wash cycle showing when the relay is activated and the outputs are held.......................................... 72
TABLE OF TABLES
Table 1: AV38 base part numbers......................................................................................................................... 9
Table 2: Main menu items. ................................................................................................................................. 21
Table 3: Calibration methods.............................................................................................................................. 26
Table 4: The Configure menu. ............................................................................................................................ 46
Table 5: A typical concentration table with four points. .......................................................................................... 50
Table 6: Record the table values here before entering them.................................................................................. 51
Table 7: Summary of key actions........................................................................................................................ 55
Table 8: The default concentration table.............................................................................................................. 55
Table 9: Host protocol vs. user's manual. ............................................................................................................56
Table 10: PID Controller functions for pH............................................................................................................. 67
Table 11: PID Controller functions for conductivity................................................................................................68
Table 12: Control relay functions......................................................................................................................... 70
Table 13: Alarm relay functions........................................................................................................................... 71
Table 14: Wash relay functions........................................................................................................................... 72
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 5

1. INTRODUCTION

1.1. General Information

Thank you for purchasing the Thermo Scientific AquaSensors AV38 Local Display.
The product is designed for continuous use in industrial process applications and complies with safety regulations currently in force. Improper use could lead to hazards for the user or a third-party, and/or adverse effects to the plant or other equipment.
Thermo Fisher Scientific does not accept any liability for damage that may arise if information in this manual is not followed. Therefore, the operating instructions and specifications must be read and understood by all persons involved in installation and operation of this equipment.
This manual identifies safety instructions and additional information by means of the following symbols:
This symbol draws attention to safety instructions and warnings of potential danger,
which if neglected, could result in injury to persons and/or damage to property.
This symbol identifies additional information and instructions, which if neglected, could
lead to inefficient operation and possible loss of production.
It is recommended that this manual be made accessible to everyone who may need it as a reference.
Please contact Thermo Fisher Scientific or an authorized representative with any questions.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 6

1.2. Intended use

The Thermo Scientific AquaSensors AV38 Local Display is used to monitor, configure, calibrate and diagnose any DataStick measurement system configured with a Modbus communications adapter in accordance with the technical product specifications in Section 2 of this manual.
Data is reported through a scalable 4-20 milliamp analog output or through one of several digital protocols. Options include a second analog output and up to 2 relays. PID control is a standard function when pH or conductivity measurements are connected. Hypochlorous acid (HOCl) and free chlorine concentrations are automatically available when a chlorine sensor is connected.
Any other use, or use not mentioned here, that is incompatible with the technical specifications is deemed inappropriate. The operator is solely responsible for any damage arising from such use.
Other prerequisites for appropriate use include:
Observing the instructions, notes and requirements set out in this instruction manual.
Observing all local safety regulations.
Observing all warnings and cautions in the documentation regarding all products used in this
measurement system, including the sensor, mounting hardware, AV38 electronics and cabling.
Observing the prescribed environmental and operational conditions.
Observing chemical compatibility with all wetted materials.
1.3. Safety Instructions
The AV38 Local Display should be installed and operated only by personnel familiar with the sensor and qualified for such work.
A defective AV38 should be returned to Thermo Fisher Scientific for repair or replacement. Contact Thermo Fisher Scientific to obtain a Return Material Authorization (RMA) number.
No modifications to the AV38 are allowed. The manufacturer/supplier accepts no responsibility for damage caused by unauthorized modifications. The risk is borne entirely by the user.
1.4. Removal from Service / Correct Disposal of the AV38 Local Display
Removal from Service
Disconnect the cable wiring from the controller terminal block.
Remove the AV38 from the mounting hardware.
Correct Disposal of Unit
When the AV38 is taken out of service, observe the local environmental regulations for correct disposal.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 7

2. PRODUCT DESCRIPTION

2.1. System Overview

The AV38 is a universal display interface for DataStick measurement systems. The enclosure has ¼-DIN dimensions for easy mounting and is rated NEMA 4X for outdoor use. It uses a liquid crystal display (LCD) with
chlorine sensor is connected. The AV38 supports up to two 4-20 analog outputs, two alarm/control/wash relays and network communications to a host computer.
a high-contrast backlight for best readability and is powered with 24 volts DC. A line-powered version is also available.
Up to 247 DataStick measurement systems can be connected to a single AV38 on a Modbus RTU communications network. Up to two of the DataSticks connected can be mapped to “Channel 1” or “Channel 2” for direct local display, calibration, configuration and diagnosis. All DataSticks can be accessed remotely when the host communications hardware is present.
The AV38 automatically recognizes the type of DataStick connected to it and provides the appropriate calibration, configuration and d
iagnostic menus. A 10-point user-entered concentration table in the DataStick can be edited and used to convert measured conductivity into % concentration. PID control is a standard function when pH or conductivity DataSticks are connected. Hypochlorous acid (HOCl) and free chlorine concentrations are automatically available when a
The AV38 can operate in two different modes:
1. Analyzer Mode: Map up to two DataSticks to the display, analog outputs and relays. Switch the
display between the two DataSticks using the RIGHT and LEFT arrow keys. Access all DataSticks on the network for local calibration, configuration or diagnostics using the menu system. When host communications hardware is present, a host computer can simultaneously be used to acquire data or remotely calibrate, configure or diagnose the DataStick that is locally selected for display. This mode is primarily used when analog output, PID and relay functions are needed with a small network of DataSticks.
2. Gateway Mode: The host computer has access to all measure, configure, calibrate and diagnose
commands for all connected DataSticks. In this mode the AV38 suspends all local functions including menu access, data display, analog outputs and relays. This mode is primarily used when the host computer collects digital data and analog outputs and relays are not needed. The AV38 allows local configuration and calibration of DataSticks when the application requires it. Gateway mode is switched to Measure Mode with a RIGHT arrow or LEFT arrow key press. It is not possible to enter Gateway mode using the RIGHT or LEFT arrow keys when the Measurement is ppmFCL2 (free chlorine concentration). This is because the AV38 needs to continuously acquire data from the chlorine DataStick and, if necessary, the pH DataStick, in order to perform the free chlorine concentration calculation.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 8
When there is no DataStick present at the selected station address, the measure screen will indicate that the DataStick is absent. When the sensor head is removed from the DataStick, the measure screen will indicate that the sensor head is absent.
Host communication options include, Modbus, DeviceNet, and others. The host protocol is independent of the Modbus RTU protocol used by the AV38 to communicate with the DataSticks.
There are seven keys for menu navigation. The MENU key is used to toggle between the menu and the measure screen. Pressing the MENU key provides options for calibration, configuration, communications, analog outputs and relays.

2.2. Base Part Numbers

Part numbers can be easily decoded to give descriptive information about included functions. The part number is printed on the AV38 terminal block overlay where detailed information is provided on the host communications protocols. The base part number and firmware version are displayed at power-up and in the HELP menu. For example, if the display shows “AV38-CBYC, V4.00”, the AV38 has two analog outputs, two relays and host communications, and is operating with version 4.00 firmware.
Base part numbers are decoded as follows:
Table 1: AV38 base part numbers.
Base Part Number
AV38BB0A 1 0 Yes None
AV38BB-Y-A
AV38CB0C 2 2 Yes None
AV38CB-Y-C
Analog Output(s)
1 0 Yes (Y=1) RS-232 ASCII
2 2 Yes (Y=1) RS-232 ASCII
Relays PID Host Comms
Indicated by second to last character in base part number
(Y=4) Modbus RTU (Y=5) DeviceNet
(Y=7) EtherNet/IP, Modbus TCP, PCCC
(Y=4) Modbus RTU (Y=5) DeviceNet
(Y=7) EtherNet/IP, Modbus TCP, PCCC
Profibus DPV0/V1 Host communications can be obtained using an AV38 with Modbus RTU Host
communications (Y=4) connected to a Profibus-to-DataStick Communications Adapter (CA26R).

2.3. Sensor Mapping

Multiple DataStick sensors can be connected to a single AV38 and any number of them can be accessed directly via digital host communications. To simplify local operation only two sensors can be mapped to the display, the analog outputs and the relays at any one time. This is done by selecting the appropriate station number for DataStick 1 (DS1) and DataStick 2 (DS2).
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 9

2.4. Mounting

The AV38 can be mounted on a wall or panel mounted in ¼-DIN or ½-DIN forms. A gasket is built into the display for a NEMA 4X seal. Mounting instructions must be followed to maintain seals. The AV38 can be pipe mounted and panel mounted with optional mounting hardware.

2.4.1. Conduit Box Wall Mount

The AV38 conduit box is mounted to a wall or plate with #8 or M4 screws through the mounting holes as shown. There are seven Pg11 and Pg16 knockouts in the conduit box. Two cord grips are supplied and it is recommended that they be used in the conduit holes on the bottom side of the box to prevent rain or moisture from settling at the conduit interface. It is also possible to mount the box using interior breakouts. Four plastic caps are provided to seal the interior mounting screws. NEMA 4X ratings will be maintained only when the #8 mounting screws are used in the holes outside the conduit box gasket.
AV38 conduit box is mounted to a wall or plate with #8 or M4 screws through the mounting holes as shown.
Seven Pg11/16 Conduit breakouts are available for cord grips or conduit hardware.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 10

2.4.2. ½-DIN Panel Mount (PN: AV38-1/2DIN)

A ½-DIN panel-mount bezel and gasket can be ordered to fit the AV38 as shown. The AV38 display is tightened down to the bezel using the four captured screws in the AV38. The bezel is then mounted to a ½-DIN square opening with the hardware shown in the figure below.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 11

2.4.3. ¼-DIN Panel Mount (PN: AV38-1/4DIN)

The AV38 Display can be mounted directly to a ¼-DIN panel opening using the captive mounting screws in the AV38 and the ¼-DIN supports as illustrated in the figure below. A ¼-DIN bezel gasket can be provided to ensure a NEMA 4X seal on the panel.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 12

2.5. Wiring

DC-Powered Version (AV38-XBXXX1)
The DC-powered AV38 Display comes with two terminal blocks when ordered with one or two 4-20mA analog outputs and/or host communications. If relays are ordered, a third terminal block is present. The figure below shows an AV38 with the DeviceNet host communications option present.
DC-powered AV38 with DeviceNet host comms
The current loops (analog outputs) should be wired as follows:
Terminal DC-Powered AV38 Current Loop Wiring
1 Current Loop 1 (+) (Power provided by AV38)
2
3 Current Loop 2 (+) (Power provided by AV38)
Thermo Scientific AquaSensors
wiring
Current Loop 1 (–) Current Loop 2 (–)
AV38 Local Display and Controller User Guide 13
The cable from the DataStick should be wired as follows:
Terminal DC-Powered AV38 with DeviceNet Wiring
8 Red wire from DataStick
9 Black wire from DataStick 10 White wire from DataStick 11 Blue wire from DataStick 12 Clear wire from DataStick
The DeviceNet cable from the host should be wired as follows:
Terminal DC-Powered AV38 with DeviceNet Wiring
4 Ground from DeviceNet Power Supply (Black)1
5 CAN_H (White)
6 CAN_L (Blue)
7 Shield (Clear)
Q 24VDC from DeviceNet Power Supply (Red)
The relays should be wired as follows:
Terminal DC-Powered AV38 with DeviceNet Wiring
A Relay B: Normally Closed Contact B Relay B: Common C Relay B: Normally Open Contact D Relay A: Normally Closed Contact E Relay A: Common
F Relay A: Normally Open Contact
1
Terminal 4, Ground (Black), is electrically the same as terminal P, GND, so the ground from the DeviceNet power supply can be connected to
either terminal.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 14
DC-Powered Legacy Version (AV38-XBXXX)
The DC-powered legacy version of the AV38 Display comes with a single terminal block when ordered with one 4-20mA analog output and/or host communications. If a second analog output or relays are ordered, a second terminal block is present.
AV38 Terminals: 2 Outputs and Relays AV38 Terminals: 1 Output and Host Comms
One or Two Terminal Blocks Depending on Features
Figure 2.1: AV38 Wiring
In either configuration:
1. 24 VDC Power is wired to Pins 1 and 2 as shown above. The power supply should be rated
to deliver 0.25 amps when the AV38 is used with one DataStick.
2. The DataStick(s) are wired to Pins 6 through 10.
3. Analog Output 1 is wired to Pins 11 and 12.
4. When Host Comms are used they are wired to Pins 3, 4 and 5. Be sure that the
communications ground is at the same potential as the 24 VDC power ground.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 15
The DC-powered AV38 wiring will vary depending on the options provided.
Model AV38-BB0A1: One 4-20mA Analog Output, No Relays and No Host Comms
Terminal DC-Powered AV38 Wiring
1 24 VDC from Power Supply
2 Ground from Power Supply
3 No connect
4 No connect
5 Earth Ground from Power Supply
6 Red wire from DataStick
7 Black wire from DataStick
8 White wire from DataStick
9 Blue wire from DataStick 10 Shield wire from DataStick
11 Current Loop + (Power provided by AV38) 12 Current Loop –
Model AV38-CB5C1: DC-Powered, DeviceNet Host, Two Relays and Two 4-20mA Analog Outputs
Terminal Wiring
1 24VDC from Power Supply 2 Ground from Power Supply and Network 3 DeviceNet Network CAN_HI: White Wire 4 DeviceNet Network CAN_LO: Blue Wire 5 Shield wire from Host Network
6 Red wire from DataStick cable 7 Black wire from DataStick cable 8 White wire from DataStick cable 9 Blue wire from DataStick cable
10 Shield wire from DataStick cable 11 Current Loop 1 (+)
12 Current Loop 1 (–)
A Relay A: Normally Open Contact
B Relay A: Common
C Relay A: Normally Closed Contact
D Current Loop 2 (+)
E Current Loop 2 (–)
F Relay B: Normally Open Contact
G Relay B: Common
H Relay B: Normally Closed Contact
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 16
AC-Powered (AV38-XBXXX2)
The AC-powered AV38 Display comes with two terminal blocks when ordered with one or two 4-20 mA analog outputs and/or host communications. If relays are ordered, a third terminal block is present.
AC-powered AV38 wiring:
1. Analog Outputs 1 and 2 are wired to Pins 1, 2 and 3 as shown above.
2. The DataStick(s) are wired to Pins 8 through 12.
3. Relays A and B are wired to Pins A-F.
4. 100-240 VAC, 50/60 Hz power is wired to the wider-spaced Pins G, H and J.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 17
The AC-powered AV38 wiring will vary depending on the options provided.
Model AV38-CB0C2: Two 4-20mA Analog Outputs, two Relays and No Host Comms
Terminal AC-Powered AV38 Wiring
1 Current Loop 1 + (Power provided by AV38)
2 Current Loop –
3 Current Loop 2 + (Power provided by AV38)
8 Red wire from DataStick
9 Black wire from DataStick 10 White wire from DataStick 11 Blue wire from DataStick 12 Shield wire from DataStick
A Relay B, Normally Closed B Relay B, Common C Relay B, Normally Open D Relay A, Normally Closed E Relay A, Common
F Relay A, Normally Open
G 100-240 VAC, 50/60 Hz H Neutral
J Earth Ground

2.6. Measure Screen Overview

The AV38 user interface is shown in Figure 1 alphanumeric characters and seven keys to navigate the menu. The contrast of the LCD module can be adjusted by simultaneously pressing the ESC and UP-arrow keys (for more contrast) or the ESC and DOWN­arrow keys (for less contrast).
MENU ESC ENTER
Figure 1: The elements of the AV38 user interface.
For illustration of menu navigation in this manual, a pressed key is identified by a gray background, e.g., When the AV38 is equipped with host communications hardware, the measure screens will toggle between channel 1, channel 2 and Gateway Mode using RIGHT and LEFT arrow keys.
991.3 µS/cm AB
30.8 °C DS1: 6
. It consists of an LCD module that contains two lines of 16
991.3 µS/cm AB
30.8 °C DS1: 6
7.57 pH AB
30.8 °C DS2: 7
Gateway Mode <> to exit [ 1]
ESC
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 18
The sensor measurement is displayed on the top line and the temperature measurement is displayed on the bottom line. The “AB” indicators on the top right indicate activation of relays A and B. An underscore indicates that the corresponding relay is not activated. The “DS1: 6” indicates that Channel 1 is connected to the DataStick with a Modbus address of 6. The “DS2: 7” indicates that Channel 2 is connected to the DataStick with a Modbus address of 7. Calibration and configuration functions are accessed by pressing the MENU key from the appropriate measure screen. For example, the DataStick with a Modbus address of 6 can be calibrated and configured if the MENU key is pressed while the screen shows “DS1: 6”. Correspondingly, the DataStick with a Modbus address of 7 can be calibrated and configured if the MENU key is pressed while the screen shows “DS2: 7”. The Gateway Mode screen shows a bracketed number in the lower right corner to indicate which DataStick is being accessed by the host. The MENU key does not present menu functions while in the Gateway mode.
When the AV38 is not equipped with host communications hardware, the Gateway mode is not available. The two measure screens are accessed with the RIGHT and LEFT arrow keys.
991.3 µS/cm AB
30.8 °C DS1: 1
7.57 pH AB
30.8 °C DS2: 3
When a sensor head of the same type is replaced in a DataStick, analog output and relay settings are maintained. If a sensor head of a new type is installed, analog output and relay settings are automatically set to default conditions.
The example in Figure 2
illustrates HOLD MODE as indicated in the measure screen. The “H” in front of the
“DS1: 6” in the lower right corner of the display indicates that outputs and relays are on hold.
991.3 µS/cm AB
30.8 °C HDS1: 6
MENU ESC ENTER
Figure 2
Figure 2: The "H" indicates that hold mode is active.
, the measure screen, also shows the sensor value, sensor units, temperature value, and temperature units. Relays A and B are activated. The measurements are on hold and the Modbus station address for the DataStick is 6.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 19
When the DataStick is absent the display will read “DataStick Absent” as shown in Figure 3
. If the sensor is wired correctly and the “DataStick Absent” message appears, be sure that the DataStick Sensor has the correct station number as indicated by the number in the lower right corner of the measure screen. If that is correct, also check that baud rate and parity are set up correctly in the DataStick.
DataStick __ Absent DS1: 6
MENU ESC ENTER
Figure 3: The initial measure screen when the DataStick is absent.
When the sensor head is absent, the condition will be indicated by “Sensor Head Absent” on the measure screen as shown in Figure 4
.
Sensor Head __ Absent DS1: 6
MENU ESC ENTER
Figure 4: The initial measure screen when the Sensor Head is absent.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 20

3. MENU STRUCTURE AND NAVIGATION

The Main Menu is accessed by pressing the MENU key when the AV38 is in Analyzer Mode (measure screen).
The menu structure is navigated using ENTER, UP/DOWN arrows, and ESC keys.
¾ Use the UP/DOWN arrow keys to scroll through the list of Menu options. ¾ Use the ENTER key to select an option. ¾ Use the ESC key to move up in the structure.
The end of the list of menu options is always the EXIT function. Pressing ENTER on the EXIT screen will bring up the MEASURE screen.
The () symbol is used to indicate that the user is in the menu structure. At the leaf of each branch of the menu structure, the user is able to enter a value or make a choice. The value to be entered or the choice to be made will be surrounded by parentheses (( )). The name of the value being entered or choice being made will appear on the upper line of the screen and be appended with a question mark (?) to indicate that the user is to provide input.
The RIGHT arrow symbol (>) on the screen indicates that downward navigation through the menu structure is possible. The LEFT arrow symbol (<) on the screen indicates that upward navigation through the menu structure is possible.
Calibration and configuration of a specific sensor is accessed by pressing the MENU key from the measure screen for that sensor. Main menu items are listed as follows:
Table 2: Main menu items.
Main Menu Item Function
Calibrate (Station Number) Configure (Station Number) DataStick Comms Set the station address, baud rate and parity for the Modbus DataStick of interest.
Chlorine Configure
Hold Outputs Holds the 4-20 mA and Relay outputs Analog Output 1 Set 4 mA and 20 mA values. Calibrate and test the analog output with a milliammeter. Analog Output 2 (option) Set 4 mA and 20 mA values. Calibrate and test the current output with a milliammeter. PID Controller Set up PID control functions for analog outputs. Available with pH or Conductivity. Relay A (option) Set timer, alarm, or control functions. (Optional) Relay B (option) Set timer, alarm, or control functions. (Optional) Diagnose (pH DataStick only) Indicates the pH Sensor Head slope Help Indicates AV38 firmware version Reset AV38 Resets AV38 configuration to default analog output, relay and PID settings. Exit Returns to the measure screen
Sensor calibration choices are automatically available for installed sensor head. Enter the MENU from the measure display of interest – station in lower right. Configuration choices are automatically available for the installed sensor head. Enter the MENU from the measure display of interest – station in lower right.
Select free chlorine or HOCL or active. (Only when Chlorine DataStick Present).
concentration for output. Select pH compensation – fixed
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 21
MAIN MENU NAVIGATION
¾ Enter the Main Menu by pressing the MENU key. ¾ Scroll the listing with the UP/DOWN arrow keys. ¾ To select an item, press the ENTER key.
If there is no keypad activity for 15 minutes and the display is left on a menu screen, the measure screen will automatically re-appear. The exception to this rule is when the manual mode screen in the PID controller is displayed. In this case, there will be no function time-out. The AV38 remembers the last menu option used and will return to that menu option when re-entering the main menu from the measure screen. The list order is always the same, so, if pressing MENU displays analog output and the desired operation is calibration; the UP arrow will be used to move to the Calibrate menu.
Main Menu Calibrate 1
Select CALIBRATE with the ENTER key
¾ To calibrate the main parameter or temperature of
the sensor previously displayed in the measure
screen. In this example, the “1” in the lower right of the display indicates the sensor at Modbus Station 1.
MENU ESC ENTER
Press the DOWN ARROW for next selection.
Main Menu Configure 1
Select CONFIGURE with the ENTER key
¾ To display or change filters, units of measure,
constants, tables and buffer standards of the sensor
MENU ESC ENTER
previously displayed in the measure screen. In this example, the “1” in the lower right of the display indicates the sensor at Modbus Station 1.
Press the DOWN ARROW for next selection.
Main Menu DataStick Comms
Select DATASTICK COMMS with the ENTER key
¾ To set up station address for the DataStick that is to
be displayed in the AV38 measure screen.
MENU ESC ENTER
Press the DOWN ARROW for next selection.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 22
Main Menu Chlorine Config
Select Chlorine Config with the ENTER Key
¾ Set Measurement: Free chlorine or HOCL
E
MENU ESC ENTER
¾ Set pH Source: Fixed or active ¾ Set Fixed pH Value
Press the DOWN Arrow for next selection.
Main Menu Hold Outputs
MENU ESC
Select Hold Outputs with the ENTER key
¾ Put outputs and relays on hold. There is no
timeout with this function.
Press the DOWN ARROW for next selection.
Main Menu Analog Output 1
Select ANALOG OUTPUT 1 with the ENTER key
¾ To set up 4 to 20 mA Analog Output for sensor,
temperature or PID.
MENU ESC ENTER
Press the DOWN ARROW for next selection.
Main Menu Analog Output 2
Select ANALOG OUTPUT 2 with the ENTER key
¾ To set up 4 to 20 mA Analog Output for sensor,
temperature or PID.
MENU ESC ENTER
Press the DOWN ARROW for next selection.
Thermo Scientific AquaSensors
AV38 Local Display and Controller User Guide 23
Loading...
+ 56 hidden pages