Thermo Scientific AQ4500 Instruction Manual

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Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter
User Guide
Page 2
ROSS and the COIL trade dress are trademarks of Thermo Fisher Scientific Inc. U.S. patent 6,793,787.
AQUAfast, Cahn, ionplus, KNIpHE, No Cal, ORION, perpHect, PerpHecT, PerpHecTion, pHISA, pHuture, Pure Water, Sage, Sensing the Future, SensorLink, ROSS, ROSS Ultra, Sure-Flow, Titrator PLUS and TURBO2 are registered trademarks of Thermo Fisher.
1-888-pHAX-ION, A+, All in One, Aplus, AQUAsnap, AssuredAccuracy, AUTO-BAR, AUTO-CAL, AUTO DISPENSER, Auto-ID, AUTO-LOG, AUTO-READ, AUTO-STIR, Auto-Test, BOD AutoEZ, Cable-Free, CERTI-CAL, CISA, DataCOLLECT, DataPLUS, digital LogR, DirectCal, DuraProbe, Environmental Product Authority, Extra Easy/Extra Value, FAST QC, GAP, GLPcal, GLPcheck, GLPdoc, ISEasy, KAP, LabConnect, LogR, Low Maintenance Triode, Minimum Stir Requirement, MSR, NISS, One-Touch, One-Touch Calibration, One-Touch Measurement, Optimum Results, Orion Star, Pentrode, pHuture MMS, pHuture Pentrode, pHuture Quatrode, pHuture Triode, Quatrode, QuiKcheK, rf link, ROSS Resolution, SAOB, SMART AVERAGING, Smart CheK, SMART STABILITY, Stacked, Star Navigator 21, Stat Face, The Enhanced Lab, ThermaSense, Triode, TRIUMpH, Unbreakable pH, Universal Access are trademarks of Thermo Fisher.
© 2009 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
The specific
ations, descriptions, drawings, ordering information and part numbers within this document are subject to change without notice.
This publication supersedes all previous publications on this subject.
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Table of Contents
Chapter 1
Chapter 2
Chapter 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Principle of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Display . Keypad .
Meter Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Battery Installation . Vial Cover . RS232 Connection .
Setup Menu
Setup Functions .
Cal Chek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
S P A D B S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
et Baud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
rint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
uto Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
igits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
attery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
elf Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 4
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Preparing and Filling the Calibration Standard Vials . . . . . . . . . . . . . . 14
Calibration Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparation of Low Turbidity Water . Initial Calibration for EPA 180.1, ISO-NEPH or IR Ratio Modes . . . 17
aily Calibration Check for EPA 180.1, ISO-NEPH
D and IR Ratio Modes . Calibration of ISO-ABSB Mode . Calibration of White %T Mode . Calibration of IR %T Mode .
Refilling the Calibration Standard Vials with Fresh Standard. . . . . . . . 19
Preparation of Primary Calibration Standards
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . 20
I
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Chapter 5
Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Turbidity Sample Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
easurement of Low Level Turbidity Samples (< 1 NTU) . . . . . . . . 22
M
easurement Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
M
EPA Interim Approval Letter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 6
Chapter 7
Chapter 8
Appendix A
Functions .
Log Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Average Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Use with Printers and Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Data Transmission Settings .
Customer Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Turbidimeter Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Turbidimeter Maintenance . Vial Maintenance . Operator Assistance Codes . Assistance .
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Declaration of Conformity .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ungsten vs. LED Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
T
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
II Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Chapter 1 Introduction
The AQUAfast AQ4500 turbidimeter is the most advanced portable microprocessor based LED turbidimeter on the market today. The AQ4500 turbidimeter operates on the nephelometric and ratiometric principles of turbidity measur turbidity measurement based on EPA 180.1 and ISO 7027 as well as an infrared ratio (IR ratio) mode that gives results in accordance with EPA GLI method 2 based on percent transmittance (%T), American Society of Brewing Chemists (ASBC) units or E
The AQUAfast AQ4500 turbidimeter is the only advanced completely waterpr data points that can later be downloaded to a printer or computer.
The AQUAfast AQ4500 turbidimeter has received interim approval fr
om the EPA for wastewater turbidity reporting when in the EPA180.1 mode and following Thermo Orion Method AQ 4500, Revision 5. See the EPA Interim Approval Letter section of this user guide and visit www.
thermo.com/waterapps for updated information on EPA approval. Until final approval from the EPA for turbidity reporting, please contact your state or local regulatory agency for their requirements for interim
oval methods. Refer to Appendix A for information on the benefits
appr of a white LED light sour
. The AQ4500 also allows the user to make measurements
oof turbidimeter with a rating of IP67. The AQ4500 can log 100
ement. The AQ4500 turbidimeter allows
uropean Brewing Chemists (EBC) units.
ce for turbidity measurements.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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IR LED
Emitted Light
Light
Detector
90˚ Scattered Light
Principle of
Operation
Figure 1
Pure Nephelometric
Turbidity
Measurement
without Color
Compensation
Figure 2
Color Compensation
in the Dual-beam
System with Two
Photo Detectors
Nephelometric turbidity is measured by determining the sideward­scattered light intensity. A light beam is passed through the flow cell and the scattered light produced by the solid particles (turbidity) is detected at a specific angle
. This measurement method ignores the light that passes
straight through the cell.
If the medium contains absorbent substances (such as colored constituents), these can easily attenuate the light beam by factors ranging
om 2 to 10 and thus falsify the results. So it is absolutely necessary to
fr eliminate the effect of the medium’s absorption in such cases. This is achieved by using two light beams: a measurement beam and a reference beam
. The turbidity is thus determined from their ratio.
2 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Display
Figure 3
AQ4500 Display
Item Number Description
1 Calibrate Icon lit while AQ4500 is in calibration mode
2 Setup Icon lit while AQ4500 is in setup mode
3 Measure Icon lit during measurement
4 Avg Icon lit while AQ4500 performs zero
5 Units Icons for units of measurement
6 ? Icon lit when AQ4500 prompts a question
7 Time Icon lit while timer is active
8 Log Icon lit if data is in AQ4500 log
9 Battery Icon lit when battery in AQ4500 is low
10 Print Icon lit during print function
11 188 Not used
12
13 Numeric display
Alphanumeric display
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Orion AQ4500
Keypad
Key Description
Turns the AQ4500 on or off
Initiates print mode or inputs number 0
Confirms an answer or inputs a decimal point
Allows selection of measurement units or inputs number 1
Initiates log mode or inputs number 2
Scrolls down, answers “NO” or inputs number 3
Initiates Average mode or inputs number 4
Displays Time/Date and Stopwatch or inputs number 5
Figure 4
AQ4500 Keypad
Scroll ups, answers “NO” or inputs number 6
Initiates Setup function or inputs number 7
Initiates a calibration or inputs number 8
Initiates a measurement or inputs number 9
4 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Chapter 2 Meter Setup
Battery
Installation
Figure 5
Battery Installation
The AQ4500 turbidimeter requires 4 AA alkaline or lithium batteries. With 4 alkaline batteries, the expected life is 2,500 hours. With lithium batteries the expected life is 10,000 hours.
To install batteries, carefully loosen the two captive screws on the bottom of the batter Figure 5.
Replace battery cover and tighten captive screws.
y cover. Remove the cover and insert batteries as shown in
The AQ4500 has an auto-shutoff feature to conserve battery life. The auto-shutoff will turn the turbidimeter off if no keys have been pressed for appr
When the battery gets low “battery” will be displayed. Also at power-up an indication of battery life will be displayed.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
oximately 20 minutes.
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Vial Cover
Figure 6
The vial cover serves two functions; first, it keeps the optical well covered so water, dirt and dust do not enter the well. Second, it covers the vial during measurement to prevent stray light from affecting the measur AQ4500 is waterproof to IP67 standards.
The vial cover can be used in two ways. First for measurement when the waterproof integrity of the meter is important, place the vial cover over the vial and screw down as shown in Figure 6. To remove, unscrew and lift up.
ement. When the vial cover is installed and screwed down the
Figure 7
If using turbidimeter in a lab where waterproof integrity is not a factor, the co
ver can just be placed down over the vial. To remove vial cover, lift
cover straight up as shown in Figure 7.
6 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Figure 8
During measurement it is important to place the vial into the AQ4500 aligning the white triangle ( turbidimeter. See Figure 8 aligning vial with tab on turbidimeter.
s) on the vial with the tab on the
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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RS232
Connection
Figure 9
AQ4500 RS232
Cable Connection
The AQ4500 has a bidirectional RS232 port located on the underside of the turbidimeter. See Figure 9. computer, use the optional RS232 cable, Cat. No. AQ4CBL. See the Use With Printers and Computers section
To connect the AQ4500 to a printer or
.
8 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Chapter 3 Setup Menu
setup
Setup
Functions
Cal Chek
The setup key allows the user to access all the user selectable functions in the AQ4500 turbidimeter.
Cal Chek
Clock
Set Baud
Print
Auto Print
Digits
Battery
Self test
Allows the user to confirm the time and date of the last calibration for the measurement mode selected.
Allows the user to set the date and time.
Allows the user to set the baud rate for the meter when using it with a printer or computer.
Allows the user to set the print out format.
Allows the user to set the turbidimeter to automatically print each measurement.
Allows the user to select the number of significant digits to be displayed.
Allows the user to view remaining battery life.
Allows the user to initiate a self test to verify meter operation.
Allows the user to confirm the last calibration for the selected measurement mode.
1. Press the
key.
2. Press the
3. Press the
or key until “CAL CHEK” is displayed.
key to accept.
4. The last calibration date and time will be displayed.
5. Press the
or key to return to the setup mode or press the
key to return to measurement mode.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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setup
setup
Clock
Allows the user to set the time and date.
Set Baud
1. Press the
2. Press the
3. Press the
key.
or key until “CLOCK” is displayed.
key to accept.
4. “20_ _” will be displayed. Enter the year.
5. “_ _ MONTH” will be displayed. Enter the month.
6. “_ _ DAY” will be displayed. Enter the day.
7. “_ _:_ _ (24) HOUR” will be displayed. Enter the time.
8. The AQ4500 will proceed to next setup mode.
The default baud rate is 1200. The user may select a baud rate of 1200, 2400, 4800 or 9600.
1. Press the
key.
2. Press the
3. Press the displayed.
4. Press the
5. Press the
or key until “SET BAUD” is displayed.
key to accept. 1200 or last baud rate selected will be
or key until the desired baud rate is selected.
key to accept.
10 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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setup
Print
setup
setup
Allows the user to select the printout format. The user can select between a standard printout or a comma delimited format for importing data into
eadsheet.
a spr
Auto Print
1. Press the
2. Press the
3. Press the
4. Press the
key.
or key until “PRINT” is displayed.
key to accept. “STND PRN?” will be displayed.
or key to toggle between “STND PRN?” and
“CMA DELM?”.
5. Press the
key to accept.
Auto print “ON” will automatically send readings to the printer.
1. Press the
2. Press the
3. Press the
key.
or key until “AUTO PRT” is displayed.
key to accept. “AUTO OFF?” or “AUTO ON?” will be
displayed.
Digits
4. Press the
or key to toggle between “AUTO OFF?” and
“AUTO ON?”.
5. Press the
key to accept.
The digit selection allows the user to select the resolution of the r
eading, from 0.000, 0.00, 0.0 and 0 or auto resolution. Default is auto
resolution.
1. Press the
2. Press the
key.
or key until “DIGITS”
is displayed.
3. Press the
4. Press the
5. Press the
key to accept.
or key until the desired resolution is selected.
key to accept.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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setup
setup
Battery
1. Press the key.
Self Test
2. Press the
3. Press the
or key until “BATTERY” is displayed.
key to see remaining battery life.
Puts the turbidimeter into a self-diagnostic mode. See the Turbidimeter Self Test section
.
12 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Chapter 4 Calibration
Warning: Never pour liquid directly into the sample chamber
of the AQ4500 turbidimeter. Only use 24 mm diameter vials,
. No. AC2T24.
Cat
Note: Always use clean dry vials for calibration and measurement. See the Measurement Tips section
The EPA approved SDVB primary standards in the meter kit are in plastic bottles for impr and labeled for each standard level.
The AQ4500 turbidimeter has been factory calibrated. Measure the provided SDVB primary turbidity standards, as if they are samples, before using the turbidimeter for the first time to verify the standards using the meter factor specification for the standard, according to the certificate of analysis for that standar
For best accuracy and regulatory compliance, perform an initial calibration with the SDVB turbidity standards after measuring them as samples and whenever a calibration check standard exceeds ± 10% of the expected value. The EPA 180.1, ISO-NEPH, and IR Ratio modes may be calibrated in this manner. The EBC mode is automatically calibrated when the ISO-NEPH mode is calibrated. The ASBC mode is automatically calibrated when the EPA 180.1 mode is calibrated. The ISO-ABSB, White %T, and the IR %T modes require calibration with lo
w-turbidity water only.
y calibration. The standards should read within the accuracy
d.
oved precision and shelf life. Five vials are included
.
For EPA 180, ISO-NEPH, and IR Ratio modes, meter performance checks should be performed on a daily basis using the primary standards in the turbidity calibration kit, Cat water.
For ISO-ABSB, White %T, and the IR %T modes, the meter should be calibrated daily using lo
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
w-turbidity water.
. No. AC45ST, and low-turbidity
13
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Preparing and
Filling the
Calibration
Standard Vials
The five bottles of calibration standards supplied with your meter are more stable than Formazin, do not need to be shaken and have a shelf life of 12 months the instrument, review the expiration date (indicated on the bottle label) to ensur
Note: It is important that the calibration standards are not violently shaken or agitated because air entrapment in the fluid introduces an error factor during calibration which subsequently will lead to an inaccurate measur irreversible shrinkage of the standards’ particles thus resulting to inaccurate calibration and measur
Before using the meter for the first time, rinse the inside of the vial with a small amount of the same NTU standar
1. Gently pour about 5 mL of the standard into the vial.
. If you use the supplied calibration standards to calibrate
e that the standards have not expired.
ement. Also, do not store in freezing temperatures which causes
ement.
d that will be used to fill that vial.
2. Cap and swirl the vial so the inside of the vial is fully rinsed with the standar
3. Pour the standard out of the vial.
4. Repeat steps 1 through 3.
5. Gently pour the standard into the vial up to the mark on the vial and cap the vial.
6. Repeat this rinse and filling procedure for the other three vials.
Note: The vial rinsing is most critical for precision with the lower NTU standar
It is recommended to use the prepared calibration standard vials daily as check standar
d.
ds.
ds prior to the measurement of samples.
14 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Calibration
Check
1. Place the AQ4500 turbidity meter on a flat and level surface.
2. Insert the CAL 1 standard (0 NTU) into the sample chamber.
3. Press down the vial until it slides fully into the instrument. Cover the vial using the vial cover.
4. Select the measurement mode.
5. Press the
6. The meter will display the results. Record the reading.
7. Repeat the calibration check for CAL 2, CAL 3, CAL 4 and CAL 5 calibration standards.
8. If the displayed results are within 10% of the nominal NTU value of the standard or the precision criteria required by your method, the calibration check passed and the meter is now ready for measur
Note: If a standard no longer reads within 10% of the nominal NTU
alue for the standard, the standard has most likely degraded. The lower
v level NTU standards will be less stable when stored in glass than the higher NTU standar periodically, especially if the value falls outside of the tolerance range. See the Refilling the Calibration Standard Vials with Fresh Standard section
.
key.
ement.
ds. The lower level standards may need to be replaced
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Table 1
Primary Calibration
Standards
EPA 180.1 ISO-NEPH IR Ratio
1000 NTU 100 NTU 1000 NTU
100 NTU 10 NTU 100 NTU
10 NTU 1 NTU 10 NTU
1 NTU Low-turbidity water 1 NTU
Low-turbidity water Low-turbidity water
If desired, the meter may be calibrated at concentrations other than those listed in Table 1.
Note: Preparing standards and calibrating at these concentrations may yield reduced accuracy.
Table 2
Calibration Ranges
Preparation of
Low Turbidity
Water
Cal EPA 180.1 ISO-NEPH IR Radio
Standard Level
1 0.90 to 1.1 NTU 0.86 to 1.1 FNU 0.86 to 1.1 NTU
10 9.0 to 11 NTU 9.0 to 11.6 FNU 9.0 to 11.3 NTU
100 90 to 110 NTU 90 to 157 FNU 90 to 119 NTU
1000 900 to 1100 NTU N/A 654 to 1100 NTU
To obtain low-turbidity water for dilutions, nominal value 0.02 NTU, pass laboratory reagent-grade water through a 0.1 micron (mm) filter. Rinse the collecting flask at least twice with filtered water and discard the next 200 mL
. Alternately, use laboratory reagent-grade water without filtering, if turbidity values are similar to or lower than filtered water. Use caution to avoid the introduction of dust and particulates.
16 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Initial
Calibration
1. Select the measurement mode, EPA 180, ISO-NEPH or IR Ratio by scrolling up or down until the desired mode is displayed.
for EPA 180.1,
ISO-NEPH or IR
Ratio Modes
2. Press the
3. Insert vial containing pure water and press the
4. “H2O WAIT” will be displayed and then “1.00 YES?”.
5. If the standard is 1.00, insert standard vial and press the standard is another value, press the will be displayed. Press the Enter value of standard using numeric keypad. Press the accept.
6. Repeat step 5 for each standard.
7. When the calibration is complete the AQ4500 will proceed to the measure mode.
After performing the initial calibration with the primary calibration standards, perform a meter performance check by measuring the standar when the blank reads less than 0.1 NTU and the standards read within ± 10 % of the expected values. If results are not within limits, reanalyze the standards and blank. If the confirms that calibration is outside of limits, discontinue analysis and determine the cause of error.
ds and a blank (turbidity-free water). The performance is good
key. “H2O INSERT” will be displayed.
key.
key. If
or key, “CHANGE?”
key. “STD VAL?” will be displayed.
key to
Notes for Handling
Cat. No. AC45ST Kit
Standards
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Do not freeze kits
Do not shake or agitate the sample
Remove fingerprints and smudges with a soft wiper cloth
17
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Daily
Calibration
Check for EPA
180
.1, ISO­NEPH and IR Ratio Modes
Check meter performance daily by analyzing the SDVB primary standards and a blank before and after sample measurements. The performance is good when the blank reads less than 0.1 NTU and the standards read within ± 10% of the expected values. If results are not within limits, pour fresh standards into the vials and reanalyze with the fr
esh SDVB primary standards and blank. If the reanalysis confirms that
calibration is outside of limits, stop analysis and determine the cause of
or before proceeding. A new initial calibration may be required.
err
Calibration
of ISO-ABSB
Mode
Calibration
of White %T
Mode
1. Select the measurement mode ISO-ABSB using the or key.
2. Press the
3. Insert vial containing turbidity-free water and press the “H2O WAIT” will be displayed.
4. When the calibration is complete the AQ4500 will proceed to the measure mode.
After successful calibration, the low-turbidity water should read “0” FAU.
1. Select the measurement mode White %T using the
2. Press the
3. Insert vial containing low-turbidity water and press the
4. “WAIT” will be displayed.
key. “H2O INSERT” will be displayed.
key.
or key.
key. “W100?” will be displayed.
key.
5. When the calibration is complete the AQ4500 will proceed to the measure mode.
After successful calibration, the low-turbidity water should read “CAL DONE”
18 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Calibration of
IR %T Mode
1. Select the measurement mode IR %T using the or key.
2. Press the
key. “IR100?” will be displayed.
Refilling the
Calibration
Standard Vials
with Fresh
Standard
3. Insert vial containing turbidity-free water and press the
4. “WAIT” will be displayed.
5. When the calibration is complete the AQ4500 will proceed to the measure mode.
After successful calibration, the low-turbidity water should read “CAL DONE”
1. Pour the old standard out of the vial.
2. Wash the vial with laboratory glassware detergent and water. Rinse the vial with turbidity-free water to remove all laboratory detergent
om the vial.
fr
3. Rinse the vial with about 5 mL of the standard from the plastic bottle with the matching NTU value.
.
key.
4. Cap and swirl the vial so the inside of the vial is fully rinsed with the fresh standard.
5. Pour the standard out of the vial.
6. Pour the fresh standard into the vial up to the mark on the vial and cap the vial.
7. Perform the procedure in the containing the fr
If the fresh standard does not read with the 10% range of the nominal value, or to the tolerance of your method, follow the steps in one of the Calibration Mode sections.
esh standard.
Calibration Check section with the vial
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Preparation
of Formazin
Calibration
Standards
Use the following procedure for EPA 180.1, ISO-NEPH, and IR Ratio modes. A primary formazin stock standard at 4000 NTU is available as Cat. No. AC45FZ. This formazin stock standard can be used to prepare primary calibration standards for the EPA 180.1, ISO-NEPH, and IR Ratio modes, as noted in Table 1.
For initial calibration, prepare the following primary calibration standards by dilution of the 4000 NTU formazin stock standard with low-turbidity
Preparing standards at these concentrations yields the best accuracy.
water.
Note: When using the 4000 NTU formazin stock and preparing primary calibration standards, it is important to keep the solutions well mixed when handling
Note: It is well known that diluted Formazin is unstable. If you choose to use Formazin to calibrate the instrument, ensure that you are using a fresh stock suspension of Formazin to achieve the precision quoted for the
ument. It is very difficult to accurately pipet Formazin for low level
instr NTU standards, due to the non-homogeneous nature of Formazin and because these standar to use good laboratory technique and accurate Class A pipets and refer to ASTM Method 6855-03 for low level standard vial preparation when using F
ormazin.
.
ds have very limited stability at low levels. Be sure
20 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 25
Chapter 5 Measurement
Warning: Never pour liquid directly into the sample chamber of the
AQ4500. Only use 24 mm diameter vials, Cat. No. AC2T24.
Below are general instructions for performing turbidity measurements. For best results, always cover vial with vial cover whenever measuring a sample
.
Turbidity
Sample
Measurement
1. Allow the sample to come to room temperature.
2. Mix the sample thoroughly to disperse the solids.
3. Wait until all visible air bubbles disappear (a few minutes at most).
4. Select the measurement mode.
5. Pour the sample into a clean, dry turbidity vial. If the sample has settled, mix it gently to resuspend the solids before pouring it into the sample vial
6. Cap the vial securely.
7. Wipe the vial free of liquid and fingerprints with a soft lint-free wipe or cloth.
8. Place the vial into the AQ4500 sample chamber and cover it with the vial cover.
9. Press the
.
key.
10. The AQ4500 will display the result. Record the value or log the data. Proceed with the next sample.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Measurement
of Low Level
Turbidity Samples
(< 1 NTU)
Observe the following precautions to improve accuracy of low-level turbidity sample measurements:
. Prepare the calibration samples with low-turbidity water that
1
has been filter that has been demonstrated to be equivalent. Use care to avoid introduction of dust and particulates into the water, calibration standar
2. Use very clean vials that are free from scratches and imperfections.
3. Index the vials with the low-turbidity water to find the orientation that produces the lowest background blank value. Mark the orientation on the vials, above the marked line (so the orientation
k does not interfere with the meter light path).
mar
4. Apply a light coating of silicon oil to mask minor imperfections in the glass vials. Spread the oil uniformly and remove excess oil by polishing with a soft, lint-free cloth. (Silicone oil and cloth kit, Cat. No. AC45SI)
ed through a 0.1 mm membrane filter or water
ds and samples.
5. Do not handle vials where the light path of the meter strikes them. Hold vials above the marked line or by the cap, once the cap is on the vial.
6. Use the same indexed vial for the 1 NTU calibration point and for measurement of the low-level turbidity sample or samples. Clean the vial carefully between the calibration and the sample measur reading to ascertain that there has been no significant carryover, befor
7. Rinse the vial a few times with the sample before filling.
8. Degas the sample before measurement, even if no bubbles are visible. Degas by immersing the sample cell in an ultrasonic bath for 1 to 2 seconds only or applying a par
Proceed with measurement steps.
ement. Fill with low-turbidity water and obtain a blank
e using for sample measurements.
tial vacuum.
22 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 27
Measurement
Tips
Keep turbidity vials scrupulously clean both inside and out.
Discard vials if they become scratched or etched and silicone oil does not improve their performance.
Do not handle vials in the light path area.
Wash vials well with laboratory detergent, rinse repeatedly with deionized water and allow to air dry.
If condensation forms on the outside of the vial, warm sample to room temperature, wipe off excess moisture and remix sample before analysis
.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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EPA Interim
Approval Letter
24 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 29
Chapter 6 Functions
setup
setup
Log Functions
The AQ4500 turbidimeter allows the user to store up to 100 points in the log.
To Log Data
Once measurement is complete, press the
key to log point prior to
next measurement.
To Display Log
1
. Press and hold the
key for approximately 3 seconds.
2. “DISPLAY” will be displayed and last point in log will be displayed.
3. Use the
4. Press the
or key to scroll through log points.
key to escape log display mode.
To Clear Log
1
. Go into setup mode by pressing the
2. Press the
3. Press the
4. Press the
5. Press the
or key; “DEL LOG” will be displayed.
key; “CLR LOG?” will be displayed.
key to abort log clear.
key to clear log. “DELETED” will be displayed and
meter will return to measure mode.
Note: I
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
t is recommended to print or download log prior to clearing.
key.
25
Page 30
To Print or Download Log
1. Plug serial cable, Cat. No. AQ4CBL, into AQ4500.
2. Connect AQ4CBL cable to printer or computer. See the Setup Menu section
.
Average
Functions
To Activate
the Average
Function
3. Go to log display mode and press the
The average “AVG” function enables the meter to take into account larger par This situation is often encountered while testing environmental waters
om rivers and lakes. As these particles may not always be present in the
fr measuring path, observing the sample for a longer period of time may yield mor on the meter takes a large number of consecutive readings, and then displays the av (approximately 15 seconds). The result is a better or truer reading of the turbidity.
It is important to note that even if the AVG function is off, the meter will perform a certain amount of signal averaging. This smart averaging is most prominent when measuring samples of very low turbidity (<1.5 NTU approximately), and is not noticeable at higher turbidity (above appr
1. Press the key in measure mode, showing icon on.
2. Press the
ticles that may be floating through the sample during analysis.
e accurate and reproducible readings. When AVG is turned
eraged result. The measurement will take slightly longer
oximately 5 NTU).
key.
key.
To Deactivate
1. Press the
key in measure mode, showing icon off.
the Average
Function
26 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
2. Press the
key.
Page 31
Chapter 7 Use with Printers and
Computers
The AQ4500 allows communication to a printer or communication with a computer. When connecting to a printer or a computer, use Cat. No. AQ4CBL. This cable has a special 3 pin connector on one end for the AQ4500. When used to connect to a computer, a serial adapter may be required (a 25 pin to 9 pin adapter is included with Cat. No. AQ4CBL).
Data
Transmission
Settings
Baud Rate (Selectable) 1200 (default), 2400, 4800, 9600
Parity None
Data Bits 8
Start Bit 1
Stop Bit 1
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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28 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 33
Chapter 8 Customer Services
Turbidimeter
Self Test
Turbidimeter
1. To initiate self test, press the key.
2. Press the
3. Press the
4. When “PRESS 7” is displayed, press the directions through the test.
5. When complete, unit should display “UNIT OK”.
6. Press any key to confirm display operation.
7. Press any key to exit the self test.
8. Press the or
Wipe the outside of the turbidimeter with a damp cloth.
or key until display reads “SELFTEST”.
key to initiate self test.
key and follow the
key to return to measurement mode or press the
key to proceed through setup menu.
Maintenance
Use a lens tissue, a soft cloth, or clean compressed air can to remove dust and dirt from the sample compartment.
Vial
Always wipe moisture off any vial before inserting into the AQ4500.
Maintenance
Always wipe fingerprints off any vial before inserting into the AQ4500.
To clean vials, wash vials well with laboratory detergent, rinse repeatedly with deionized water and allow to air dry.
Use a light coating of silicone oil (Cat. No. AC45SI) and lint-free cloth to fill in tiny scratches and optimize the vial surface.
Discard vials if they become scratched or etched and silicone oil does not improve their performance.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Operator
Assistance
Codes
Operator assistance codes are used to inform a user of a problem during operation. See Table 3 for these codes
. Contact the Technical Support
department for assistance.
Warning: Opening the meter enclosure (excluding the battery compar
tment) will void the warranty.
Table 3
Error Codes
Assistance
Error Code Error Code Type
E1 Keyboard error
E2 Bad EPROM error
E4 RTC not detected
E8 RTC not running
E16 RTC not generating interrupts
E32 RTC interrupt pulse out of specification or missing
E64 Bad ADC or battery reading out of specification
E128 White LED, transmission detector or monitor failure
E256 IR LED, transmission detector or monitor failure
E512 Scatter detector reading out of specification
E1024 No signal scatter or transmission readings out of specification
E2048 No signal monitor readings out of specification
E4096 White ZDI scatter too high
E8192 IR DI scatter too high
OVERRNGE Measurement exceeded operation range
After troubleshooting all components of your measurement system, contact Technical Support. Within the United States call 1.800.225.1480 and outside the United States call 978.232.6000 or fax 978.232.6031. In Europe, the Middle East and Africa, contact your local authorized
For the most current contact information, visit
dealer.
thermo.com/contactwater.
www.
Warranty
30 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
For the most current warranty information, visit www.thermo.com/water.
Page 35
Declaration of
Conformity
Manufacturer: Thermo Fisher Scientific
166 Cummings Center
everly, MA 01915 U.S.A.
B
Hereby declares that the AQ4500 turbidity meter conforms with the following standards and documents:
EC Directive 72/23/EEC Low Voltage Directive
Safety
EMC EC 89/336/EEC Electromagnetic Compatibility
EN/IEC 61326:1997 + A1: 1998, Annex C
Emissions
Immunity
This Thermo Scientific Orion product has been manufactured in compliance with the provisions of the relevant manufacturing and test documents and pr as complying with ISO 9001:2008 by QMI, listed as File # 001911.
Patrick Chiu Place and Date of Issue: Senior Quality Engineer, Beverly, MA
egulatory Compliance April 16, 2009
R
EN 55011 (Class A) Emissions FCC Part 15 Class A Canadian Emissions (EMCAB-3 ISSUE 2)
DIN EN 50082-1 1994 Generic Immunity IEC 61000-4-2 1999 ESD Susceptibility IEC 61000-4-3 1998
ocesses. These documents and processes are recognized
Radiated Immunity
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Page 36
Ordering
Cat. No. Description
Information
AQ4500 AQUAfast IV advanced turbidimeter, with field kit,
primary standards, silicone oil cloth, standard vials, sample vials and user guide
AC2T24 Turbidity measurement replacement vials, pack of 12
AQ4CBL AQUAfast IV RS232 cable
AC45ST AQ4500 calibration kit of primary standards
AC45FZ 4000 NTU formazin standard stock solution, 475 mL
AC45SI Silicone oil (15 mL) and cloth kit
32 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 37
Specifications
Measurement Method Range
EPA 180.1 0 to 2000 NTU
EPA GLI Method 2 0 to 40 NTU
ISO-NEPH (7027) 0 to 150 FNU
ISO-ABSB 40 to 4000 FAU
IR-RATIO 0 to 4000 NTU
EBC 0 to 24
ASBC 0 to 236 ASBC
WHITE %T 0 to 100 %T
IR %T 0 to 100 %T
AQ4500 Turbidimeter
.5 EBC
Resolution 0
Wavelength Selection Automatic
Repeatability ± 1% of r
Accuracy ± 2% of r
Source Lamp Light emitting diode (LED)
Detector Silicon Photodiode
Sample Size Approximately 12 mL
Environmental Conditions
Operating Temperature - 40
Humidity 90% r
Waterproof IP67
Inputs
Keypad 12 dual function keys with tactile
RS232 Yes
Sample Chamber 24 mm
Display Custom LCD
Units FNU, NTU, FAU, ASBC, EBC
Low Battery Indicator Yes
.01 NTU (0 to 9.99)
0.1 NTU (10 to 99.9) 1 NTU (100 to 1000)
eading or 0.01 NTU
eading plus 0.01 NTU (0 to 500 NTU) ± 3% of reading (500 to 1000 NTU) ± 5% of reading (1000 to 2000 NTU)
.0 to 60.0 °C
elative humidity at 30.0 °C max
feedback
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
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Software Features
Datalogging 100 points
Built-in Clock with Time
Yes
and Date Display
Auto Shut-off Yes
Electrical Features
Power 4 AA batteries
Battery Life 2,500 hours (alkaline) 10,000 hours
(lithium)
Non-volatile Memory Yes
34 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 39
Appendix A Tungsten vs. LED Discussion
Traditionally, tungsten lamps have been used as light sources in turbidity measuring instrumentation. As such, they have been accepted by US EPA, and widely used in all white light turbidity measuring instrumentation. The primary characteristic, which made their use necessary, is the required br
oadband spectral distribution. Tungsten bulbs have a measurable output
ranging from blue light all the way into infrared wavelengths.
At the time there had been no suitable alternatives to consider, so tungsten bulbs were accepted despite the operating problems they presented. Although LEDs were widely available for a very long time, they were characterized by a relatively narrow spectral emission, unsuitable for
A 180.1 method.
US EP
Recently, high-powered white LEDs have become available. In essence, these are blue (450 nm) LEDs with a phosphorus coating on the die. This construction gives off a broadband light from deep blue into deep red wavelengths and uses minimal power to accomplish this.
Thermo Scientific Orion products include a meter that uses this new solid-state light sour 5 has been given interim EPA approval for wastewater reporting. The EPA approval was through the ATP (Alternative Test Procedure) program to allow new technologies to be accepted for use where applicable methodologies meet or ex
thermo.com/waterapps for details. The following are some
www. important considerations which characterize and compare this approach to that of a traditional tungsten light sour
ce. The Thermo Orion AQ 4500 Method, Revision
ceed the original technology. Visit
ce.
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
35
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Spectral
Distribution
Detector-LED
Combined
Responsivity
EPA 180.1 method describes a polychromatic measurement system. It is based on a tungsten light source and a detector system with spectral characteristics betw
In order to substitute a white LED light source, it is important to consider the spectral emission and transmission characteristics of the combined electr
As can be seen from the graph, the white LED – Si photo detector system described her of a tungsten bulb and a cadmium sulfide photo detector combination. It also contains a narrow secondary peak at 460 nm. As the blue output is very limited in tungsten bulbs, this peak can aid in better detection of v
ery small particles. However, as the peak area is very small compared to
that of a main body, this enhancement is not very pronounced.
een 400 and 600 nm.
o-optical system.
e is quite broadband. Its appearance is very similar to that
36 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 41
Stability
As follows from the theory of operation, and has been observed in practice, white LED meters exhibit high level of stability over a wide range of operating conditions calibration over a period of weeks of intensive use. In contrast, tungsten bulb based instrumentation requires relatively frequent calibrations.
. The meters have been observed to hold
Ambient Light
and Electronic
Bias Rejection
Longevity
Voltage and
Temperature
Dependency
Unlike tungsten bulbs, LED light sources readily lend themselves to rapidly pulsed operation a technique by which the ambient light as well as other electronic induced err reduce the ambient light leakage errors when making very low turbidity measur
LEDs have a very long operating life: typically 100,000 hours or more. Thus, it is not necessary to include provisions for their replacement.
It is well known that the spectral output (color temperature) of tungsten bulbs is v can be easily regulated, the meter-to-meter reproducibility for certain samples can v This has a very significant effect on the color temperature, particularly in view of the fact that the bulbs themselves are not as reproducible as the LED sour
The operating voltage and ambient temperature have a very minimal effect on LEDs, and are most pronounced on the intensity, not the spectral output by the meter electronics, for all practical purposes, these errors are non­existent
ors are effectively cancelled out. In doing so it is possible to
ements.
ery dependent on the operating voltage. Although, this voltage
ary, as the typical voltage accuracy is on the order of 1%.
ces.
. As any minor intensity variations are easily corrected
.
. This enables the use of synchronous detection,
Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
37
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Warm-up
As the light sources are powered up, they all experience intensity and spectral characteristic shifts until the operating equilibrium is reached. This is commonly referred as the warm-up time. This parameter is a very important consideration when measuring the turbidity. It is important to have a spectrally and intensity stable light source. Although it is possible to correct for intensity variations, it is not possible to do so for color temperatur
Tungsten bulbs suffer from pronounced warm-up problems: both in intensity and color temperatur period. However, this is much shorter (1 second or so), and the only parameter that significantly varies is the LED intensity.
e effects.
e. White LEDs also do have a warm-up
Aging
Shock
Resistance
Bulb
Replacement
Another well-known fact about the tungsten bulbs is that they change their pr mechanisms which contribute to this, and presently it is not possible to eliminate these effects measurements, the most significant being the need for very frequent calibrations signs.
Unlike tungsten bulbs, all LEDs have very high shock resistance. This is particularly important for field instrumentation.
As mentioned earlier, the LED based instrumentation does not need any provisions for bulb replacement. This not only results in cheaper instrumentation, but since the light source focusing and positioning has been pre-adjusted at the factory, it will be correct for the entire meter operating life
operties through their life (aging). There are number of
. This has number of consequences on the turbidity
. In contrast, white LEDs do not exhibit any significant aging
.
38 Thermo Scientific Orion AQUAfast AQ4500 Turbidimeter User Guide
Page 43
Water Analysis Instruments
9 0 0 1 : 2 0 0 8
North America
166 Cummings Center Beverly, MA 01915 USA Toll Free: 1-800-225-1480 Tel: 1-978-232-6000 Dom. Fax: 1-978-232-6015 Int’l Fax: 978-232-6031
Europe
P.O. Box 254, 3860 AG Nijkerk Wallerstraat 125K, 3862 CN Nijkerk, Netherlands Tel: (31) 033-2463887 Fax: (31) 033-2460832
Asia Pacific
Blk 55, Ayer Rajah Crescent #04-16/24, Singapore 139949 Tel: 65-6778-6876 Fax: 65-6773-0836
www.thermo.com/water
© 2009 Thermo Fisher Scientific Inc. All rights reserved.
256473-001 Rev. A 06-09
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