This user guide covers the operation, maintenance and troubleshooting for the Thermo
Scientific Orion 2111XP sodium analyzer, which offers unmatched reliability in monitoring
critical sample streams throughout the power/steam generation and industrial water industry.
Introduction
Monitoring the sodium ion content of steam and water circuits to produce accurate and
reproducible results requires a very well designed and maintained system. The system must
optimize the fluidic design with the sensing technology to enable low level (ppb) measurement
of the contaminants as well as measuring across the linear ran ge of the analyzer.
The 2111XP sodium analyzer meets all of the criteria for accurate and dependable sodium
monitoring and more. The 2111XP analyzer incorporates inno vative technologies that include:
Premium electrodes
Accurate and precise flow cell design
Marquee help screen
Pump-less reagent addition and DKA calibration system
Power
Semiconductor
Chemical and petrochemical
Pulp and paper
Applications
Feedwater / make-up water
Boiler feedwater
Drum boilers
Demineralized water
Steam condensate
Cation exchange breakthrough
High acid samples
Features and Benefits
The Thermo Scientific Orion 2111XP sodium analyzer features an expandable platform design
that incorporates over 30 years of expertise in sodium measurements combined with innovative
Thermo Scientific Orion technologies for superior performance.
Choice of application/reagent packages:
Flexible configurations for applications ranging from low-level detectio n to high acid
samples.
Accurate and precise measurements in the range of 0.30 ppb to 200 ppm:
Reliable measurements and a wide measurement range with selectable resolution.
Premium reference and sensing electrodes:
Superior accuracy and stability over a wide temperature rang e.
Advanced flow cell design with air stirring:
Automatic sample handling and contamination control with no moving parts.
Patented scrolling marquee:
Intuitive menu-driven, digital user interface.
Data log of previous measurements and calibration:
View measurement, calibration and error history.
Self diagnostics:
Ease of maintainability.
Password protection:
Security and peace of mind for your operation.
Auto-ranging electronics with an easy to read backlit LCD display:
Analyzer determines the best range.
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1 | General Information
Section
Application Packages
The Thermo Scientific Orion 2111XP sodium analyzer is ideally suited to meet the demanding
needs of high purity water measurements and high acid-cation exchange applications, all in one
system and all from one of the most trusted names in sodium monitoring.
The 2111XP analyzer is offered in three application packages that are uniquely designed to
accommodate the changing requirements for successful sodium monitoring. Our flexible reage nt
kits are available in prepackaged bottles for safe and convenient replacement – save your
valuable time and money!
Ammonia Application Package – for general purpose sodium measurements, provides up
to 60 days of continuous operation.
Diisopropylamine (DIPA) Application Package – for low range sodium detection,
provides up to 60 days of continuous operation.
Cation/High Acid Application Package – for cation exchange breakthrough and high acid
samples, provides up to 45 days of continuous operation.
Application Packages
Ammonia Application Package
(Cat. No. 2111XA)
DIPA Application Package
(Cat. No. 2111XD)
Cation / High Acid Application Package
(Cat. No. 2111XC)
Reagent: Ammonia
Range: 0.30 ppb to 200 ppm
Accuracy: ± 5% or 0.3 ppb (with DKA calibration)
Reagent:
Diisopropylamine (DIPA)
Range: 0.10 ppb to 10 ppm
Accuracy: ± 5% or 0.1 ppb (with DKA calibration)
Reagent:
Ammonia
Range: 1.0 ppb to 200 ppm
Accuracy: ± 5% or 2 ppb (with DKA calibration)
The sample enters the Thermo Scientific Orion 2111XP sodium analyzer and passes through
the inlet valve, bypass/needle valve, inlet filter, pressure regulator, flow meter and into the
restrictor tubing. The sample then passes through t he flow cell manifold into a reag ent bottle and
through a diffusion tubing assembly where pH adjustment takes place. The pH-adjusted sample
then flows back through the manifold into the flow cell as air is introd uced from the air pump to
ensure proper mixing and fast response. The sample then flows into an atmospheric drain via
the diverter valve.
Figure 1: 2111XP Schematic
The sensing electrode responds logarithmically to change s in the sodium ion concentratio n. This
response is described by the Nernst equation:
+ 2.3 (RT/nF) log (C/C
E = E
0
Where:
iso
)
E= measured electrode potential, mV
E
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= potential, when C equals C
0
iso
, mV
1 | General Information
Section
R =ideal gas constant
T=temperature of sample, degrees K
n=valence of ionic species (+1 for sodium ion)
F=Faraday’s constant
C= effective sodium ion concentration (activity)
C
=concentration (activity) of sodium ion where potential E is temperature
iso
independent (isopotential point)
The above equation indicates that the measured potential varies with both temperature and the
concentration of the ion of the interest. In order to eliminate error caused by fluctu ations in
sample temperature, the 2111XP microprocessor constantly updates temperature corrections
from data supplied by the ATC probe.
From the Nernst equation, the theoretical response of a sodium ion selective electrode to a
ten-fold change in concentration at 25 °C is 59.16 mV. This is referred to as the elect rode slop e
(S). Most electrodes, however, do not exhibit a theoretical slope. Therefore, the an alyzer is
calibrated to determine its actual value. Two standards ar e used to provide information
necessary for the microprocessor to compute the actual slope and E
for use during sample
0
analysis.
In order to eliminate interference from hydrogen ions, which can become significant when
measuring low levels of sodium, the 2111XP analyzer raises the samp le pH. This pH adjustment
is accomplished by the patented passive-diffusion process wherei n the sample passes through
a length of tubing contained in the reagent bottle. The reagent diffu ses through the tube wall and
mixes with the sample, which raises the sample pH.
Principles of Calibration
Calibration procedures for analytical instruments are impo rtant and must be performed carefully.
The calibration procedure used in the Thermo Scientific Orion 2111XP analyzer is a variation of
Double Known Addition (DKA) using advan ced electrode and flow cell technology in
combination with the passive diffusion system. This method has the distinct advantages of being
fast, easy, and accurate.
Double Known Addition (DKA)
Before calibration begins, the diverter valve is pushed in to divert flow from the measure drain,
allowing the flow cell to fill.
At the beginning of the DKA calibration the actual concentration in the sample is unknown. The
analyzer measures the potential (E
amount of standard 1 solution is added to the flow cell, which increases the concentration (C
with a corresponding known amount (d
) and stores this value in the microprocessor. A known
s
). During this process, air is pumped into the flow cell,
thoroughly mixing sample and standard in a closed- loop system. The new potential (E1) is
measured and stored automatically when stability is reached. Adding standard 2, preferably 10
times more concentrated than standard 1, increases the concentration (d
reservoir. Again, the new potential (E
) is measured and stored when the reading is stab le. Now,
2
) in the sample
c2
we have the following three unknowns:
E
= E0 + S(Ts/298.15) log (Cs/C
s
E
=E0 + S(T1/298.15) log [(Cs + dC1)/C
1
E
=E0 + S(T2/298.15) log [(Cs+ dC1+ dC2)/C
2
iso
)
]
iso
]
iso
S is the Slope at 25 °C (298.15 K)
T is the temperature in Kelvin, measured when the potential E is measured.
E
, E1, E2 have been determined during the calibration procedure. The microprocessor solves
s
these three equations, to obtain the values of S and E
. The calibration result is stored for use
0
during online monitoring to convert the measured potential and temperature in the sample into
concentration values in either ppm or ppb.
Figure 2: Flow Cell Volume for DKA
When the calibration is complete the flow cell drains as the sample flow returns. The flow cell
volume returns to the measurement level. After allowing approximately 30 minutes for
concentrated calibration solution to be flushed from the system, the 2111XP analyzer can begin
sample measurement again.
In addition to Double Known Addition (DKA), the 2111XP analyzer also allows the operator the
ability to perform an offline calibration.
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1 | General Information
Section
Offline Calibration
The offline calibration feature of the 2111XP an alyzer a llo ws th e op era tor to adjust the analyzer
to values determined by alternate methods used in their lab oratory such as elemental
spectroscopy and ion chromatography.
The offline calibration is essentially a one point calibration. To perform an offline calibration, a
sample is taken from the bypass of the analyzer; the sample concentration value is stored in
memory; the sample is analyzed by an alternate method of choice; the previously stored reading
is adjusted to the lab method result; and the analyzer is then returned to the analysis mode. The
term “offline calibration” refers only to the fact that a sample from 2111XP analyzer bypass is
taken “offline” for laboratory analysis; in fact, no downtime is experienced during the procedure
and the analyzer remains online throughout.
Diverter Valve – Allows the flow cell reservoir to fill during calibration by forming a closed-loop
system.
Sodium Sensing Electrode – Senses sodium ions in sample stream and produce an e lectrical
potential dependent on sample concentration.
Reference Electrode – Provides a constant reference potential and completes the
measurement circuit.
Reference Electrode Filling Solution Bottle – Provides constant flow of electrolyte solution
through reference electrode for maximum stability.
ATC Probe – Measures sample temperature and inputs data to microprocessor for automatic
temperature compensation (ATC).
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Calibration Port – Allows introduction of standards to the sample reservoir during calibration.
LCD Display – Provides digital readouts of concentration, temperature, millivolts and error
codes.
Air Pump – Used to mix the sample during both measurement and calibration.
Keypad – Consists of five mode keys, four prompt indicator lights, two scroll keys and one key
for entering data. Mode and error indicators are also incorporated on the keypad.
Status Indicator – Two LED lights that illuminate according to current status of the analyzer.
Green Light:Indicates that system is in correct working condition.
Yellow Light:Indicates a warning, system in hold or that maintenance is required.
Red Light:Indicates that something is seriously wrong.
Note: When either the yellow or red LED is lit, there may be an entry in the diagnostics mode
that indicates the error. The logging feature must be initiated in the setup mode. Refer to
Section 3, Use of the Setup Mode for instructions.
Two Channel Analyzer Configurations
A pH/ORP module or conductivity module can be added by the operator to the second channel
of the Thermo Scientific Orion 2111XP sodium analyzer for the ultimate flexibility in
measurement capabilities. The 2100 series pH/ORP and conduc tivity an alyzers provide
accurate and reliable measurements in ultra pure water as well as the harshest industrial
environments. Combined with decades of superior Thermo Scientific Orion sensor technology,
our systems provide rapid results with complete stability.
Cat.NoDescription
2100PH2Second channel module for pH/ORP
2100CD2Second channel module for conductivity
When a pH/ORP module or conductivity module is installed on the second channel of the
2111XP sodium analyzer, refer to the Thermo Scientific Orion 2100 Series pH/ORP Analyzer and Conductivity Analyzer User Guide for detailed instructions on operating the pH/ORP or
conductivity analyzer. Visit www.thermofisher.com/water
analyzer user guides.
WARNING: The instructions provided in this user guide are recommendations from the
manufacturer to ensure safe and correct operation of the an alyzer. If the analyzer is not used as
recommended by the manufacturer this can lead to incorrect operation or injury.
Unpacking the Analyzer
Thermo Scientific Orion analyzers are assembled, tested and packaged with great care. Refer
to Figure 4.
Report any obvious damage of shipping container to carrier and hold for inspection. The carrier
(not Thermo Fisher Scientific) is responsible for any damage incurred during shipment.
1.Open the outer box. Remove the top two foam corner support pieces.
2.Open the inner box. This box should contain the analyzer and ATC temperature probe,
sodium electrode box, reference electrode box, low level standards kit (two 2 oz. bottles of
standard 1, 19.1 ppm sodium; two 2 oz. bottles of standard 2, 192 ppm sodium; and
one 2 oz. bottle of etching solution), high level standards kit (two 2 oz. bottles of standard
1, 1910 ppm sodium; two 2 oz. bottles of standard 2, 19200 ppm sodium; and one 2 oz.
bottle of etching solution), the options kit and user guide CD.
1.Prepare the mounting holes. Carefully lift the analyzer and bolt it into place. Do not lift the
analyzer by holding on to any of the plumbing or fluid handling components.
2.Connect a waste line to the outlet of the an alyzer, which is 3⁄4'' NPT male. The waste line
should be connected to a drain of sufficient capacity, 0.5 inch (1.27 cm) OD is
recommended.
3.Connect a sample line to the inlet of the analyzer, which is 1⁄4'' NPT female. It is
recommended that a shutoff valve be installed at the sampling point.
4.The analyzer must be mounted and leveled vertically for proper operation.
Sample Requirements
Additional information is listed in the Appendix, Specifications section.
Sample inlet connection – 1/4'' NPTF. If particulate matter is present in the sample,
pre-filtration is necessary. The 60 micron stainless steel filter located after inlet valve will remove
moderate amounts of particulates.
Flow rate – 40 mL/minute (nominal) for the Ammonia and DIPA Application Packages and 25
mL/minute (nominal) for the Cation/High Acid Application Package.
Pressure – 8 to 100 psig. Consult Technical Support for details on sample ha ndling if the
pressure is outside of this range.
Temperature – Temperature must be between 5 and 45°C.
Sodium level – Sodium levels are read directly in ppb or ppm, when calibrated with Thermo
Scientific Orion sodium standards 1 and 2.
Sample alkalinity – Sample alkalinity should be less than 250 ppm CaCO
The warning icon highlights important information that should be strictly follow ed when using the
analyzer for your own safety. Failure to follow these instructions may res ult in injuries.
WARNING: Read and observe the following safety recommendations.
Safety Requirements
Prior to wiring, a switch or circuit breaker for disconnecting the analyzer from power supply
should be installed.
The switch should be in close proximity to the analyzer and with easy reach o f the user.
The switch should be marked as the disconnecting device for the analyzer.
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2 | Analyzer Preparation
Section
Ch 1 status
Ch 2 status
t Ch 1
t Ch 2
To reduce the risk of shock hazard, disconnect the power prior to opening the analyzer.
Before connecting the analyzer to the main, make sure that the voltage lies within either
Cutting off the power by disconnecting power source will not reset the analyzer. This
analyzer incorporates a non-volatile memory and will maintain calibration an d setting s after
power failure. Battery power is supplied to the display for the date and time functions.
If a repair is required, or to arrange Return Material Authorization, call Technical Sup port or
contact your local authorized dealer.
Installation and wiring of the analyzer may only be carried out in accordance wit h applicable
local and national codes per this user guide.
Be sure to observe the technical specifications and input ratings.
Warning Labels and Locations
WARNING: The following section provides important information that should be strictly follo wed
when using the analyzer for your own safety. Failure to fo llow these instructions may result in
injuries.
Figure 5: Faceplate
Figure 6: Power Supply
The safety warning icons are used in two locations on the analyzer.
Faceplate – Refer to Figure 5.
Power supply – Refer to Figure 6.
.
Note: Replace the fuse only with a fuse of same rating.
WARNING: Read and observe the following requirements. If you install the wro ng fuse for your
system, you could damage the analyzer. Make sure that you select the correct fuse rating and
discard the additional fuses supplied in the fuse kit.
Required Tools
Options kit – includes fuses, cable glands, conduit fitting and gre en screw terminal.
Phillips head screwdriver.
2 mm blade flat-head screwdriver.
Figure 7: Electronic Enclosure with Cable
Glands
1.Open the faceplate – loosen the four screws using a Phillips head screwdriver. The
electronics faceplate will open via the hi nge pin connection.
2.Remove one or two of the two unused ca ble glands as required for wiring power cable or
auxiliary connections. Power cable optional hole locations are shown in Figure 7.
3.Select and install the appropriate size cable gland or conduit fitting as required.
Figure 8: Terminal Connector Location
Terminal Connector
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2 | Analyzer Preparation
Section
4.Feed the power cable throu gh the conduit or cable glands as required.
5.Wire the power cable to the green screw terminal connector from the options kit. Select
correct terminal for hot conductor depending on line voltage, insert ground wire into the
correct terminal and connect the other cable to the neutral terminal. Refer to Figure 8 for
terminal connector location.
6.Plug the terminal connector into the power supply. Refer to Figure 6.
7.The universal power supply uses both fuses in the fuse kit. Install by inserting the fuse in the
fuse holder and secure it using the twist and lock method. The fuses are clearly labeled with
the appropriate voltages for your system. Refer to Figure 6 and Figure 8 for the correct fuse
holder positions. Refer to the table below for fuses required.
AC VoltageFuse rating
115V200mA, 250V, Fast Acting
230V100mA, 250V Fast Acting
1mA1 output9Relay 126Sensing electrode28Do not connect
2GND common ground10Relay 127Do not connect29Do not connect
3mA2 output11Relay 230Preamp power
4Air pump (ISE only)12Relay 231Preamp ground
5Air pump (ISE only)13Relay 332Shield
6Shield ground for conductivity14Relay 333Shield
7Do not connect15Do not connect34Jumper to pin 26 when
using preamp
8Do not connect16Temperature ground
17Temperature drive
18Temperature sense
19Solution ground
20Conductivity drive +
21Conductivity sense +
22Conductivity sense -
23Conductivity drive -
24Reference electrode
25Jumper to pin 24
Sensing ElectrodeConnect clear wire
Shield Connect black wire
Reference Electrode
24
32
Reference electrodeConnect clear wire
ShieldConnect black wire
2100TP Temperature Probe
16
17
19
Temperature ground /thermistorConnect white wire
Temperature drive /thermistorConnect green wire
Solution groundConnect red wire
2001TM Temperature Probe
16
17
18
19
Temperature ground /thermistorConnect white wire
Temperature drive /thermistorConnect green wire, jumper 17 and 18
Temperature senseJumper to 17
Solution groundConnect red wire
2001SC pH Electrode
24
26
Reference electrodeConnect black wire
Sensing electrodeConnect clear wire
110250 ORP Electrode
19
24
26
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Solution groundConnect black wire
Reference electrodeConnect purple wire
Sensing electrodeConnect coax center wire
Section
2002CC and 2002SS Conductivity Probes
2 | Analyzer Preparation
6
16
17
20
21
22
Shield ground for conductivityConnect clear wire
Temperature ground /thermistorConnect white wire
Temperature drive /thermistorConnect black wire
Conductivity drive +Connect orange wire
Conductivity sense +Connect red wire
Conductivity sense -Connect green wire
Note: Only reference the wiring configurations that are applicable to your analyzer and
electrodes.
Installation of DIPA Reagent and Diffusion
Tubing
WARNING: The diisopropylamine (DIPA) reagent is hazardous. Use pro tective glasses and
gloves. Refer to the bottle label for precautions and work in a well-ventilated area. Installation of
DIPA reagent requires a fume hood or well-ventilated area.
Recommendations
If the analyzer is offline or the sample flow is shut off from t he analyzer fo r a prolonge d period of
time, follow the steps in Section 3, Shutdown and Start-Up Procedure.
1.Unscrew the thumb nut and remove the reagent bottle from the reagent manifold.
New analyzers will ship with a rubber coated glass reagent bottle and compl ete diffusion
tubing assembly installed. Only installation of the reagent is necessary for first time
start-up.
2.Twist open the reagent bottle, separating the glass bottle, reagent bottle adapter assembly
and plastic cap to the reagent bottle.
DIPA Diffusion Tubing Assembly
Designed to maximize uptime, our new diffusion tubing assembly can be replaced in a matter of
seconds. Our method of snap and connect tubing installation combined with the easy pull off
and dispose technique will have your system back online faster than ever before. The newly
designed mechanism is precisely engineered to remain conn ected under variable temperature
conditions and pressure fluctuations. The new style diffusion tubing assemb ly is now suspended
in the headspace of the reagent bottle, which decreases the rate o f consumption of reagent and
saves you time and money.
The diffusion tubing ships fully assembled for quick and easy installation.
Do not use Teflon tape during installation.
Twisting of the clear silicone tubing will compromise tubing integrity and may cause
ruptures. Be careful to avoid kinks and twisting during installation.
Note: The diffusion tube assembly mounts directly to the reagent bottle adapter fittings
(2100RF). The reagent bottle adapter fittings are dedicated t o the reagent bottle adapter an d do
not require change out when installing new diffusion tubing. Be sure to hand tighten these
connectors monthly.
Diffusion Tubing Installation
Note: Turn off the air pump before beginning this procedure; otherwise, the air pump will splatter
the reagent outward as the bottle is removed.
1.Remove the diffusion tubing assembly by unhooking the tubing from the hook, pulling off the
two diffusion tubing caps and pulling the tubing off of the connectors, as shown in
Figure 10.
Note: Ensure the connectors are finger tight to prevent possible leakage of sample into the
reagent.
Figure 10 : Diffusion Tubing Assembly
Figure 11
2.Check the new tubing assembly to make sure no black O-rings are caught in the caps.
Remove if required. Press the diffusion tubing onto the connector barbs, as shown in
Figure 11. The holes at the tubing ends press onto the barbs.
3.Press the diffusion tubing assembly caps onto the adaptors and loop the tubing onto the
hook, as shown in Figure 12.
Note: The length of the tubing should be equally balanced on the hooks to minimize the tubing
touching the reagent. If using the 8 inch diffusion tubing, Cat. No. 211198, ensure that the tubing
is above the DIPA reagent level. The 8 inch diffusion tu bing may need to be looped twice onto
the hook to keep the tubing above the liquid level.
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Section
Figure 12
2 | Analyzer Preparation
DIPA Reagent Bottle Installation
1.Secure the diffusion tubing asse mbly to the base of the reagent bottle adapter assembly.
The diffusion tubing adapter connectors must be perpendicular and straight when tightened
into adapter assembly. Refer to Figure 11.
2.Place a new reagent bottle on a flat surface and remove the cap. Ventilation or a f ume hood
is recommended for this step.
Figure 13: Reagent Bottle Assembly
3.Holding the bottle steady with one hand, install the reagent bottle adapter assembly by
tightening its cap onto the bottle. Ensure that the bottle label is oriented so that it will be
visible when the entire assembly is mounted to the instrument.
4.Replace the large single O-ring in the reagent bottle adapter assembly. Use needle nose
pliers if necessary.
5.Replace all three O-rings on the face of the reagent manifold. Refer to Figure 13.
6.Slide the reagent bottle adapter assembly over the threaded screw of the re agent ma nifold.
Refer to Figure 13.
Installation of Ammonia Reagent and Diffusion
Tubing
WARNING: The reagent is hazardous. Use protective glasses and gloves. Refer to the bottle
label for precautions and work in a fume hood or well-ventilated area.
Note: Turn off the air pump before beginning this procedure; otherwise, the air pump will splatter
the reagent outward as the bottle is removed.
1.Remove the thumbnut and slide the bottle adaptor from the flow cell.
2.Unscrew the cap and lift the bottle adaptor from the reagent bottle.
3.Remove both ends of the old diffusion tubing from the reagent bottle adaptor nipples.
Properly dispose of spent reagent and tubing.
4.Fit the ends of the new diffusion tubing over the bottle adaptor nipples.
5.In a fume hood or outdoors, carefu lly remove the cap from a new reagent bottle.
6.Make sure that the large O-ring is between the reagent bottle an d bottle adaptor (ensu ring it
is not pinched). Slide the diffusion tubing loops into the reagent bottle and screw the bottle
adaptor onto the new reagent bottle.
Figure 14: Reagent Bottle Assembly
7.Ensure that the three small O-rings are in place on the flow cell.
8.Re-attach the bottle adaptor/reagent bottle assembly to the flow cell by sliding it onto the
screw and tightening the thumbnut. The bottle adaptor can be rotated to allow correct
positioning on the analyzer.
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2 | Analyzer Preparation
Section
Installation of New Electrode Cables
1.Unpack the electrode cables.
2.Feed the tinned wires through the cable gland assemblies with the holes (2 or 1).
3.Follow the terminal assignments shown in Figure 9 for the proper electrode cable wiring
location.
Ferrite Installation
1.Open the ferrite using a flat tip screwdriver to lift the latch of the ferrite.
2.Feed the cable wires through the cen ter of the ferrite and then loop the cable wires around
the ferrite core and through the center of the ferrite again.
3.Place the ferrite at the bottom of the analyzer chassis, near its edge. Adjust the ferrite
location on the cable so the ferrite is near the top of the cable.
Figure 15: Ferrite Installation
Conditioning and Installation of a New Sodium Electrode
The Thermo Scientific Orion sodium electrode (Cat. No. 210045) must be used in conjunction
with the Thermo Scientific Orion reference electrode (Cat. No. 210056).
WARNING: Be sure to read and observe the following requirements. On ly the sodium sensing
electrode is etched. Do not etch the reference electrode. Safety glasses must be worn during
the entire conditioning procedure. Gloves must be worn while etching the electrode.
1.Unpack the sodium electrode (Cat. No. 210045) and carefully remove the protective cap.
Save the cap for future storage of the electrode.
2.Immerse the sodium electrode in the bottle of etch solution (Cat. No.181113) for one minute.
3.Remove the sodium electrode from the bottle of etch solution and rinse it with deionized
water. Gently blot the electrode bulb with a clean lab tissue paper. Rinse the electrode
again with deionized water.
4.Insert the sodium electrode into its port in the flow cell cap. Refer to Figure 16 for the
location.
5.Plug the electrode cable marked “Sensing” into the top of the electrode. Be sure to push
back the black cap to verify a secure connection between the male and female pin
connection prior to tightening.
6.Tighten the screw cap connection to the cable.
Note: Do not twist the cable while tightening the connection. Twisting may cause damage
requiring premature replacement of the cable.
7.Wait at least one hour before calibrating the analyzer.
Installation of the ATC Probe
The automatic temperature compensation (ATC) probe (Cat. No. 2100TP) is already connected
to the correct terminal for temperature upon delivery.
1.Insert the ATC probe into its port in the flow cell cap. Refer to Figure 16 for the location.
Installation of a New Reference Electrode
1.Unpack the reference electrode (Cat. No. 210056) and its instruction sheet from the
shipping box.
2.Carefully remove the protective caps from the bottom and sidearm of the reference
electrode. Save the caps for future storage of the electrode.
3.Shake out as much of the fill solution as possible through the sidearm. Drain the fill solution
through the sidearm or use a pipet or syringe.
4.While passing the 1/8 inch tubing into electrode sidearm, slide the 1/4 inch tubing over the
sidearm. The outside tubing should extend 3/8 to 1/2 inch over sidearm. Re fer to
Figure 17.
5.Remove the cap and fluid seal from reference electrode fill solution bottle (Cat. No.
181073). Hold the bottle in an upright position. Check that the rubber gasket is properly
aligned, and then connect the cap end of the tubing assembly to the bottle. The 1/8 inch
tubing should extend into the bottle.
6.Hold the reservoir bottle above the electrode with the bottle cap end down. The electrode
should be horizontal with the sidearm pointing up. Gently shake the electrode to allow any
trapped air bubbles to rise into the bottle as the electrode fills with solution.
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Section
Figure 17: Reference Electrode with Filling
Solution
2 | Analyzer Preparation
7.Dry off the ceramic frit on the base of the electrode with a lint-free wipe. Squeeze the bot tle
for a few seconds. A small amount of filling solution should bead up on the frit surface ,
indicating good filling solution flow. If no moisture is visi ble, the electrode is clogged and
should be cleaned or replaced.
8.Invert the electrolyte bottl e and snap it into the clip. Refer to Figure 18. Use the pushpin
supplied with the reference electrode to pu ncture three air vents on the bottom of the filling
solution bottle.
CAUTION: Failure to vent the filling solution bottle will lead to noisy and drifting output
signals.
9.Plug the electrode cable marked “Ref erence” into the top of the electrode, and tighten the
screw cap. Be sure to push back the black cap to verify a secure connection between the
male and female pin connection prior to tightening.
10. Tight en the screw cap connection to the cable.
Note: Do not twist the cable while tightening the connection. Twisting ma y cause damage
requiring premature replacement of the cable.
11. Insert the reference electrode into its port in the flow cell cap. Refer Figure 16 for the
location.
Left and right side of
middle and bottom display
lines
Below display screen, to
the left of
HOLD, CAL, SETUP, MEASURE,
DIAGNOSTIC
Analyzer provides prompts for operator
using the scrolling message
ISE board: concentration
pH/mV board: pH or mV
Conductivity board: conductivity, resistivity,
salinity, concentration or TDS
ISE board: ppm or ppb, auto-ranging
pH/mV board: pH or mV
Conductivity board: µS/cm or mS/cm
(conductivity), M-cm (resistivity),
SAL1 or SAL2 in the marquee (salinity),
PCT1 or PCT2 in the marquee
(concentration) and TDS1 or TDS2 in the
marquee (TDS)
Green LED indicates that channel is OK
Orange LED indicates a channel warning
Red LED indicates a channel failure
MEASURE
In the measure mode, if an ATC
probe is connected the default is the
actual measured temperature and if
no ATC probe is connected the
default is 25 °C
Depends on type of board installed
and selected measurement
parameter
Depends on type of board installed
and selected measurement
parameter
At initial installation, the red LED
indicates that the electrode or probe
needs to be installed and calibrated.
Channel 2 Status
Indicator
Figure 20: Keypad Icons
Below display screen, to
the right of
Green LED indicates that channel is OK
Orange LED indicates a channel warning
Red LED indicates a channel failure
Description of Keypad Icons
At initial installation, the red LED
indicates that the electrode or probe
needs to be installed and calibrated.
Left and right side of
middle and bottom display
lines
Below display screen, to
the left of
HOLD, CAL, SETUP, MEASURE,
DIAGNOSTIC
Analyzer provides prompts for operator
using the scrolling message
ISE board: concentration
pH/mV board: pH or mV
Conductivity board: conductivity, resistivity,
salinity, concentration or TDS
ISE board: ppm or ppb, auto-ranging
pH/mV board: pH or mV
Conductivity board: µS/cm or mS/cm
(conductivity), M-cm (resistivity),
SAL1 or SAL2 in the marquee (salinity),
PCT1 or PCT2 in the marquee
(concentration) and TDS1 or TDS2 in the
marquee (TDS)
Green LED indicates that channel is OK
Orange LED indicates a channel warning
Red LED indicates a channel failure
MEASURE
In the measure mode, if an ATC
probe is connected the default is the
actual measured temperature and if
no ATC probe is connected the
default is 25 °C
Depends on type of board installed
and selected measurement
parameter
Depends on type of board installed
and selected measurement
parameter
At initial installation, the red LED
indicates that the electrode or probe
needs to be installed and calibrated.
Channel 2 Status
Indicator
Figure 20: Keypad Icons
Below display screen, to
the right of
Green LED indicates that channel is OK
Orange LED indicates a channel warning
Red LED indicates a channel failure
Description of Keypad Icons
At initial installation, the red LED
indicates that the electrode or probe
needs to be installed and calibrated.
When moved to final digit, the system will wrap
around to first digit
0 through 9 selectable by digit, first digit sometimes selectable 0 through 1
Analyzer automatically enters measure mode
when first turned on and after calibration
Use of the Setup Mode
Before the first sample measurements can be taken, the setup mode should be programmed
and a successful calibration must be performed by the operator and stored in the memory of the
analyzer.
Navigating Tips for the Setup Mode
Press to enter the setup mode.
SETUP appears in the mode indicator screen.
HOLD is displayed while in the setup mode.
The analyzer will enter the setup mode at the last menu that was used by the operator.
Press and to loop through the menu options.
| Orion 2111XP Sodium AnalyzerThermo Scientific
26
3 | Analyzer Operation
Section
Press to select the desired menu option and set the menu option parameters.
Press and to:
Scroll between On and OFF for the selected menu option.
Scroll and set the first digit value to 0 through 19.
Scroll and set the remaining digit values to 0 through 9.
Press to move to the next digit (scroll right) to set each digit value (4 digits maximum).
Press to save the entered parameter for the selected menu option.
Press to exit the current screen and return to the previous screen.
Press to exit the setup mode and return to the measure mode. If is pressed,
will not return the operator to the setup mode.The operator must reenter the setup
mode by pressing .
Channel Specific Menu Options in the Setup Mode
If a single channel analyzer is in use, all of the menu options are accessible by pressing
/ in the setup mode. The system will loop through the menu options and all of the
menu options are in the same level of the setup mode.
If a two channel analyzer is in use, only the general menu options are accessible by pressing
/ in the setup mode. The channel 1 and channel 2 specific menu options must be
accessed by selecting the CH1 or CH2 menu options in the setup mode. The channel specific
menu options are in the second level in setup mode. If a two channel analyzer is in use, make
sure to program both the channel 1 and channel 2 menu options in the setup mode.
Using Password Protection
The default password is 0000 – indicates password protection has not been activated.
System password: Management secured password protection of setup mode and calibration
process.
Calibration password: Operator secured password for protection of calibration process only.
If password(s) are activated:
System prompts operator to enter system password:
Marquee: ENTER PASSWORD
Main display top: PASS
Main display bottom: 0000 (flashing)
Correct password – Allows operator to enter setup mode for custom programming options.
Incorrect password – Password incorrect or not entered correctly.
System password:
Main display: E034
Verify password and re-enter it.
If password(s) are de-activated:
System enters the setup mode at the last setup menu option used by the operator.
Marquee: Flashes current menu option
Main display: SEL SCrn
Setup Mode Overview
The setup mode features programmable menu options. The order of the menu options is
dependent on the direction the operator scrolls by pressing or . The menu options
are listed below by pressing .
General Setup Mode Menu Options
The following menu options are displayed in the main setup mode of one and two channel
analyzers.
PASS
Set either of two password options:
System password – Setup settings protected, accessed by authorized operators only
Calibration password – Calibration menu data is protected, accessed by auth orized
operators only
Default password is 0000 – Disables both passwords
Forgot your password? Contact Technical Support at 1-800-225-1480
DATE
Set the date in US or Europe format:
Enter month, day and year
Default date – System will continue to keep date and time due to battery back up, operator
must set in accordance to local time zone
If the battery is removed, the system will show 01/01/2000
| Orion 2111XP Sodium AnalyzerThermo Scientific
28
3 | Analyzer Operation
Section
TIME
Set the time:
Enter hour and minutes in 24 hour format
Default time – System will continue to keep date and time due to battery back up, operator
must set in accordance to local time zone
If the battery is removed the system will show 00:01
LOG
Set the data logging interval for measure log (calibration and error logs are accessed in the test
mode):
Set the log interval as hour:minute (HH:MM)
Default log interval is 00:00 – logging disabled
Minimum log interval is 1 minute, maximum log interval is 99 hours and 59 minutes
RSET
Reset the analyzer to factory defaults for setup parameters:
Used to troubleshoot the system (a hard reset can be performed if the keypad and software
are not responding, refer to Section 6, Resetting the Analyzer).
WARNING: Resetting the analyzer will lose all stored information including relay, logs and
calibration settings.
DISP
Set the automatic lighting options for th e backlit display:
AUtO – Brightness will change in response to ambient light source
On – Backlit display is always on
OFF – Backlit display is always off
Default display – AUtO
Channel Specific Setup Mode Menu Options
If a two channel analyzer is in use, the following setup mode menu options are specific to the
first channel of the 2111XP analyzer for sodium measurements. When a pH/ORP board or
conductivity board is installed on the second channel of the 2111XP analyzer, refer to the
Thermo Scientific Orion 2100 Series pH/ORP Analyzer and Conductivity Analyzer User Guide
for detailed instructions on the second channel setup mode menu options.
CH1 or CH2
The operator must select the channel number in the main setup mode (CH1 or CH2) and the
menu options that are relative to the measurement capability of that channel will be displayed. If
a one channel analyzer is being used, the CH1 and CH2 menus will not be shown.
Set the number of significant digits, mV display option and concentration units displayed when in
the measure mode:
Set the number of significant digits displayed measure mode
Scroll through 2, 3 or 4 significant digits
Default significant digits – 3
Enable mV values to be displayed on the second line
Scroll between On or OFF
Default mV setting – OFF
Set the displayed concentration units
Scroll through AUtO (automatically ranges from ppb to ppm), PPb (parts per billion, ppb),
or PP (parts per million, ppm)
Default displayed concentration units – AUtO
HOLD
Set the time that the system will remain on hold before the actual measurements are displayed
after a calibration:
Once the hold time expires, the system implements any programmed changes to settings in
the setup mode
After a calibration, the hold function allows the operator to rinse the electrodes prior to
recording actual measurement values
Default hold time – 30 minutes
TADJ
Adjust the temperature reading from the ATC probe by ± 5.0 °C:
Default adjustment – 0.0
°C
ALARM
Set up to three alarms – high, low and an error signaling contact:
Relays 1 and 2 (rLY1, rLY2) are normally open dry contacts used to set high an d low alarms
for measurement values
rLY1 and rLY2 options – OFF, HI, LO
Relay 3 (rLY3) is normally a closed contact that can be dedicated to errors (will close if
power to analyzer is lost), this alarm is influenced by calibration, errors and offline or hold
status
rLY3 options – OFF, CAL, HOLD, Err
Default setting for all alarms – OFF
| Orion 2111XP Sodium AnalyzerThermo Scientific
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3 | Analyzer Operation
Section
mA1
Set the mA1 analog current output:
Scroll between 4-20 mA or 0-20 mA current signals
The outputs share a common return, but are isolated from the main circuitry of the
analyzer
Default output current: 4-20 mA
Scroll between logarithmic (LOg) and linear (LIn) scale.
Set the low and high limits for the sensor output (SOUt)
Default – 1.0 ppb (low) and 100 ppb (high)
mA2
Set the mA2 analog current output:
Scroll between 4-20 mA or 0-20 mA current signals
The outputs share a common return, but are isolated from the main circuitry of the
Select Sensor or Temperature for this output (SEnS and tEnP)
If Sense -
Scroll between logarithmic (LOg) and linear (LIn) scale for SOUt
Set the low and high limits for the sensor output (SOUt)
Default – 1.0 ppb (low) and 100 ppb (high)
If Temp -
Set the low and high limits for the temperature output (tOUt)
Default – 5.0 °C (low) and 45.0 °C (high)
mADJ
Set the mA offset adjustment value for the sensor mA1 and mA2 outputs:
Select OUT1 or OUT2 output
Scroll the numeric offset value and positive or negative offset value
Default mA offset – 00.0 mA
TEST
Test relays and analog output lines (DIAGNOSTICS will appear in th e mode indicator):
Method to activate/deactivate relays and outputs to be tested
Verify the accuracy of the analog outputs when used with an external loop calibrator
Provides the values and settings for the mA output and relays
mA output
4-20
The low and high values represented by mA1 and mA2
Relay status
Set RLY1, RLY2 and RLY3 status to OFF or On
CAL
Set calibration frequency in hours:
High limit is 19999 hours
Low limit is 00000 hours
Default setting – 720 hours
| Orion 2111XP Sodium AnalyzerThermo Scientific
32
Section
DKA
Set values for customized Double Known Addition (DKA):
Programmable for volume (mL) of flow cell, concentration (ppm) and volume (mL) of
standard 1, concentration (ppm) and volume (mL) of standard 2, and whether the unit has
air values or not.
Flow cell volume: 95.0 mL
Default concentration (Std1): 19.1 ppm
Default volume addition (Std1): 0.10 mL
Default concentration (Std2): 192.0 ppm
Default volume addition (Std2): 0.10 mL
Default model is dependent on the software version.
Latest software version will have No-Air-Valves as the default.
HOLD is displayed while in the setup mode
The system will enter the setup mode at
the last saved menu option
PASS
DATE
TIME
LOG
RSET
DISP
CH1
MEAS
HOLD
TADJ
ALRM
mA1
mA2
mADJ
TEST
CAL
DKA
SEL SCrn
SEL SCrn
SEL SCrn
SEL SCrn
SEL SCrn
SEL SCrn
SEL SCrn
SEL CH1
SEL CH1
SEL CH1
SEL CH1
SEL CH1
SEL CH1
SEL CH1
SEL CH1
SEL CH1
SEL CH1
The list of menu options shown for CH2
are examples only. The displayed menu
options for CH2 depend on the
measurement capability of the channel.
If only one board is installed in the
analyzer, CH1 and CH2 will not be shown
in the scrolling marquee and all of the
menu options will be listed in the main
setup mode.
Press to loop through the menu
options
Press to select the desired menu
option and enter the submenu to customize
setup parameters
CH2
MDL
HOLD
TCMP
TADJ
ALRM
mA1
mA2
mADJ
TEST
CAL
PH
SEL SCrn
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
SEL CH2
Press /
Press to move to the next digit
Press /
remaining digits and press to move
through the remaining digits
Press
return to the main setup mode
Press to scroll to the next menu
to set the first digit
to set the values of the
to accept the log setting and
LOG
(flashing)
MINUTE
SET LOG TIME IN HOUR/
MINUTE
LOG
(flashing)
WARNING: The reset command will erase all operator settings, logs and calibration data. The
analyzer will need to be set up and calibrated again before it can resume operation.
return to the measure mode. The operator will
need to re-enter the setup mode to continue
programming the setup parameters.
Press to return to the setup mode.
To Abort the Reset:
Press to return to the main setup mode
RSET
(flashing)
PUSH TEST VIEW ENTER
TO RESET
PUSH TEST VIEW ENTER
TO RESET
PRESS TEST VIEW
ENTER TO RESET
RSET
(flashing)
SEL
SCrn
rSEt
?
rSEt
?
rSEt
?
SEL
SCrn
This command resets all
previously set parameters to
factory default values. Use
this command only to set
the analyzer to original
factory setup values.
Pressto set the lighting option for the
backlit display
AUtOBACK LITELItE
Press /
OFF and On settings
Press
and return to the main setup mode
Press to scroll to the next menu
to scroll through AUtO,
to accept the display setting
DISP
(flashing)
BACK LITELItE
DISP
(flashing)
SEL
SCrn
AUtO
(flashing)
AUtO, OFF or On
(flashing)
SEL
SCrn
Note: The following menu options are for analyzers with two boards installed only. If two
channels are used, select the channel number in the main setup mode (CH1 or CH2) and
additional menu options will be displayed.
Press / to set the first digit
Press to move to the next digit
Press /
the remaining digits and press to
move through the remaining digits
Press
advance to the next screen
192.0
ppm
Press /
Press to move to the next digit
Press / to set the values of
the remaining digits and press to
move through the remaining digits
Press
advance to the next screen
0.10 mLSET STD2 VOLUME IN mLStd2
Press /
Press to move to the next digit
Press / to set the values of
the remaining digits and press to
move through the remaining digits
to set the values of
to accept the setting and
to set the first digit
to accept the setting and
to set the first digit
SET STD1 VOLUME IN mL
Std1
SET STD2
CONCENTRATION
SET STD2
CONCENTRATION
SET STD2 VOLUME IN mLStd2
# # . # #
(change flashing digit)
COnC
# # # . #
(flashing)
COnC
# # #. #
(change flashing digit)
# # . # #
(flashing)
# # . # #
(change flashing digit)
Press
return to the main setup mode
Press to return to the channel
specific menu options in the setup mode
Press to scroll to the next menu
| Orion 2111XP Sodium AnalyzerThermo Scientific
52
to accept the setting and
CH1 or CH2
(flashing)
DKA
(flashing)
SEL
SCrn
SEL
SCrn
Displayed for two
channel analyzer
Action required for two
channel analyzer
SEL CH1 or SEL CH2 on
main display of two
channel analyzer
3 | Analyzer Operation
Section
Shutdown and Start-Up Procedure
The following steps should be taken if a loss of sample flow is expected for more than one day.
These procedures will prevent possible build-up of caustic reagent vapo rs in the analyzer.
Shutdown
WARNING: Be sure to read and observe the following requirements.
Air Pump Shutdown
DANGER: Turn off the air pump prior to removing reagent bottle. The air pump will spatter
caustic reagent outward as bottle is removed. Wear rubber gloves and safety goggles to avoi d
possible injury from reagent residues in the system.
1.To access air pump, press .
2.Press / to scroll though parameters until TEST appears in marquee window.
3.Press to access the TEST menu.
4.Press / to scroll through the TEST menu until AIr appears in the main display.
5.Press .
6.Press / to toggle between On and OFF settings for the air pump power. Select
the OFF setting. Changing the air pump setting to On or OFF will be indicated by a click
sound.
7.Press to accept the setting and return to the TEST menu.
8.Press to return to the measure mode.
Analyzer Shutdown
1.Shut off sample flow prior to the analyzer inlet. Refer to Section 4, Flow Cell Operation.
2.Disconnect the power. Refer to Section 2, Wiring the Analyzer.
3.Drain the flow cell.
4.Remove the reagent bottle and store it in a well-ventilated area such as a laboratory fume
hood.
5.Carefully pull the sodium and reference electrodes out of the top of the flow cell and let
them hang by their connectors.
6.Locate the protective cap from reference ele c trode kit and place it on the base of the
reference electrode to prevent it from drying out.
1.Replace the diffusion tubing if the sample flow was off for more than a few days. Tubing
becomes brittle with long-term exposure to the reagent. If the ag e of the reagent is not
known, replace it and note the date in the maintenance records. Re-install the reagent
bottle on the analyzer.
2.Etch the sodium electrode. Rinse the sodium electrode with deionized water and carefully
re-install the electrode on the analyzer. Refer to Section 2, Conditioning and Installation of a
New Sodium Electrode.
3.Restore sample flow to the analyzer. If necessary, adjust pressure and flow rate through the
analyzer to 40 mL/minute for the Ammonia and DIPA Application Packages and 25
mL/minute for the Cation/High Acid Application Package.
4.Remove the protective cap from the reference electrode. Re-install the electrodes on the
analyzer. Be careful not to disconnect the reservoir tubing from the reference electrode
sidearm.
5.Allow the analyzer to stabilize for app r oximately 1 hour and then recalibrate. Refer to
Section 4, Performing a DKA Calibration.
| Orion 2111XP Sodium AnalyzerThermo Scientific
54
S E C T I O N
4Calibration
Calibration Setup
The Thermo Scientific Orion 2111XP sodium analyzer provides simple and fast calibration
cycles using Double Known Addition (DKA) that quickly have your system back online with
security and confidence. The 2111XP analyzer is offered with three application packages that
are uniquely designed to accommodate the changing requirements for successful sodium
monitoring. Each application package requires a specific reagent to provide the most accurate
and reliable results during calibration and analysis.
Prior to performing a calibration, refer to Section 3, Use of the Setup Mode for instructions on
how to properly configure the 2111XP analyzer. The concentration values of the calibration
standards, volumes of the calibration standards and the volume of th e flow cell must be entered
in the setup mode.
Standards should be selected based on the required measurement range. Refer to the chart
below for the standard concentration and volume values based on your measurement range
and application. To calibrate the 2111XP analyzer, use the calibration kit (Cat. No. 2111XPCAL)
and sodium standard solution kit (Cat No. 181140 and/or Cat. No. 181141).
Input the flow cell volume according to the precise factory calibration volume that is printed on
the side of each flow cell.
4 | Calibration
Section
ApplicationRangeDKA Standard
(Setup Mode)
Feedwater/ make-up
water
Boiler feedwater
Demineralized water
Steam condensate
Cation exchange
effluent
R/O effluent
Drum boiler water
Low Range
0.1 ppb to 100
ppb
Mid Range
0.3 ppb to
1 ppm
High Range
100 ppb to 20
ppm
Std1
Std2
Std1
Std2
Std1
Std2
Flow Cell Operation
The sample reservoir in the flow cell, as shown in Figure 21, has two sample volumes: a normal
operation volume of 20 mL and a highly accurate and individually calibrated flow cell volume of
approximately 95 mL. The lower volume results in fast system response while online and the
higher volume ensures accuracy in calibration.
Standard
Concentration
19.1 ppm
192.0 ppm
192.0 ppm
1910 ppm
1910 ppm
19200 ppm
Standard
Volume
0.1 mL
0.1 mL
0.1 mL
0.1 mL
0.1 mL
1.1 mL
Standard Cat. No.
181140 (Low Level Standard 1)
181140 (Low Level Standard 2)
181140 (Low Level Standard 2)
181141 (High Level Standard 1)
181141 (High Level Standard 1)
181141 (High Level Standard 2)
Figure 21: Flow Cell Volumes
Recommendations
When the Thermo Scientific Orion 2111XP sodium analyzer is first commissioned, it is advisable
to flush out fluidics system overnight prior to initial calibration and use. The electronics need not
be turned on at this time. Refer to Section 4, Rinsing the Flow Cell.
For accurate volume displacement install the ATC probe, sodium sensing electrode and
reference electrode in their respective flo w ce l l ca p po rts . Refer to Section 2, Installation of
a New Sodium Electrode; Section 2, Installation of the ATC Probe and Section 2,
Installation of a New Reference Electrode.
Close the calibration port.
| Orion 2111XP Sodium AnalyzerThermo Scientific
56
4 | Calibration
Section
A
B
When rinsing the flow cell before a low level standard calibration, be sure to rinse off the
inside of the reservoir lid with deionized water to prevent build up of sodium contamination
along the lid.
To ensure the analyzer achieves stability and minimize interference during calibration, the
operator should minimize activity on system during calibra tion.
Rinsing the Flow Cell
WARNING: Be sure to follow the procedure for rinsing the flow cell.
Figure 22: Fluidics Components
1.Open the sample inlet valve, see
Position the valve with the pointed end facing up for open position.
2.Open the bypass/needle valve by turning it counterclockwise, see
Check for the appropriate sample flow.
Adjust the pressure regulator if required. See step 3.
3.Adjust the knob on the pressure regulator, see , so the ball in the flow meter indicates
the correct flow rate reading, see . The flow rate should be adjusted to 40 mL/minute for
the Ammonia and DIPA Application Packages and 25 mL/minute for Cation/High Acid
Application Package.
Pull out the knob to unlock the setting and allow adjustment of the flow rate.
Turn the knob clockwise to increase the flow rate.
Turn the knob counterclockwise to decrease the flow rate.
Push in the knob to lock the setting.
4.Push in the diverter valve on the flow cell.
The flow cell will begin to fill.
5.Flush the flow cell for up to 60 minutes. The sample will drain from the siphon tube into the
siphon drain to the waste.
6.Begin a DKA calibration. Refer to Section 4, Before Performing a DK A Calibration.
Figure 23: Air Pump Components
Air Regulation
The Thermo Scientific Orion 2111XP sodium analyzer utilizes pressure, gravity and fluid
dynamics as the principal force of operation for the fluidic system.
Before Performing a DKA Calibration
Maximum system accuracy is ensured through a fast, easy and accurate calibration performed
in the expected sample range. This calibration procedure uses equipment supplied in the
calibration kit (Cat. No. 2111XPCAL).
| Orion 2111XP Sodium AnalyzerThermo Scientific
58
4 | Calibration
Section
Recommendations
Perform monthly maintenance procedures including conditioning of the electrode.
Wait at least one hour after changing the reagent or etchi ng the sodium electrode.
Calibration must be initiated within 2 to 3 hours of the sodium electrode etching to e nsu re
faster response.
Check that the present sample concentration is e qu al o r le ss th an th at of standard 1. If not,
calibration can still be performed with a loss in accuracy as long as background
concentration is not significantly larger than the concentration of standard 1.
Figure 24: Pipet Dispensing
Proper pipet technique is crucial to the calibration. If the operator is not familiar with pipet
equipment or technique, refer to the Appendix, Pipet Operation sectio n.
Do not touch the pipet tip with bare fingers. Risk of contamination is possible. Use powder
free gloves to prevent contamination.
When using a pipet to inject standards during calibration, use a fresh pipet tip for each
standard and each injection.
When a fresh tip is installed, rinse the tip with the same concentrat ion standard as the
intended injection.
Fill the tip and dispense the standard 1 to 3 times before inje cting the standa rd into the flow
cell. Be sure to discard the standard in the drain between rinses.
Wipe any excess liquid from the outside of the tip with out touching the opening.
Insert the pipet tip into calibration port on flow cell cap.
Be sure to hold the pipet completely vertical while dispensing. Do not inject the standard on
the side of the flow cell, as a film may be retained on the inside of the wall, resulting in
errors in precision of calibration. Refer to Figure 24.
To begin a DKA calibration, the system starts from the measure mode.
The calibration port must be closed for proper flow cell pressure.
The values of the calibration standards, volumes of the calibration standards and the
volume of the flow cell must be entered in the setup mode prior to performing a calibration.
Refer to Section 3, Use of the Setup Mode and Section 3, Calibration Setup.
14Add standard 1 through the calibration port.ADD STD1
PRESS ENTER
15
Press
.
ADD STD1
PRESS ENTER
16Wait 2 minutes.MEASURING STD1
CIRCULATING
WAIT 2 MINUTES
17Wait 0 to 8 minutes.AWAITING DATA
STABILITY
18Add standard 2 through the calibration port.ADD STD2
PRESS ENTER
19
Press
.
ADD STD2
PRESS ENTER
Actual readings
flashing
Actual readings
flashing
Add Std1
Add Std1
Actual readings
flashing
Actual readings
flashing
Add Std2
Add Std2
System circulates sampl e.
Minutes will be counted down
on the marquee.
System continuously
evaluates the data until a
stable condition is met.
If there is a calibration error,
the appropriate error
message will be displayed.
System circulates sampl e.
Minutes will be counted down
on the marquee.
System continuously
evaluates the data until a
stable condition is met.
If there is a calibration error,
the appropriate error
message will be displayed.
20Wait 2 minutes.MEASURING STD2
CIRCULATING
WAIT 2 MINUTES
21Wait 0 to 8 minutes. AWAITING DATA
STABILITY
Actual readings
flashing
Actual readings
flashing
System circulates sampl e.
Minutes will be counted down
on the marquee.
System continuously
evaluates the data until a
stable condition is met.
If there is a calibration error,
the appropriate error
message will be displayed.
22No action necessary.System calculates
new E
and slope and
o
checks for errors.
If there is a calibration error,
the appropriate error
message will be displayed.
23
Press
to accept the new slope and E
or
Press
and E
to abort the calibration. The new slope
values will not be saved. The last saved
0
values
0
NEW CALIBRATION SLOPE
AND E
0
PRESS ENTER TO ACCEPT
OR PRESS EXIT TO ABORT
WITHOUT SAVING
Calculated Slope
and E
0
If is pressed, refer to
the Calibration Abort Steps
section.
calibration prior to the aborted calibration will be
used in the measure mode.
refer to Exit 3. Repeat the calibration or refer
to the troubleshooting section.
to continue the calibration
READINGS WERE UNSTABLE
PRESS ENTER TO CONTINUE
CALIBRATION OR PRESS EXIT
TO ABORT
E041The required system stability was
not reached and a time out error
occurred.
Perform electrode cleaning,
conditioning and troubleshooting.
Error
42
Error
107
Error
109
Error
110
Pressto abort the calibration and
refer to Exit 3.
Verify that the correct standards were used
during the calibration, the standard values
were entered correctly and in the right order
and the electrodes are working properly and
then repeat the calibration.
Press
refer to Exit 3.
Press
despite the bad slope.
or
Press to abort the calibration and
refer to Exit 3.
Press
despite the bad slope.
or
Press to abort the calibration and
refer to Exit 3.
to abort the calibration and
to continue the calibration
to continue the calibration
INVALID SLOPE
PRESS ENTER
CALIBRATION DATA TOO
CLOSE TOGETHER
PRESS ENTER
CH1 BAD SLOPE
PRESS ENTER
CH2 BAD SLOPE
PRESS ENTER
E042The calculated slope was invalid.
Standard values were likely entered
in the wrong sequence or wrong
standard values were entered.
E107Use new standards.
Perform electrode cleaning,
conditioning and troubleshooting.
E109The calculated slope was outside of
the recommended range.
Perform electrode cleaning and
conditioning, refer to the
troubleshooting section and repeat
the calibration.
E110The calculated slope was outside of
the recommended range.
Perform electrode cleaning and
conditioning, refer to the
troubleshooting section and repeat
the calibration.
standards were used during the calibration,
the standard values were entered correctly
and in the right order and the electrodes are
working properly and then repeat the
calibration.
Pressto abort the calibration and
refer to Exit 3. Verify that the correct
standards were used during the calibration,
the standard values were entered correctly
and in the right order and the electrodes are
working properly and then repeat the
calibration.
to abort the calibration and
Calibration At Custom Concentrations Using
DKA
The Thermo Scientific Orion 2111XP sodium analyzer software has default values to
accommodate 0.1 mL additions of standard 1 and standard 2 and flow cell volume of
approximately 95 mL.
CH1 BAD OFFSET
PRESS ENTER
CH2 BAD OFFSET
PRESS ENTER
E125Use new standards.Perform
electrode cleaning, conditioning and
troubleshooting.
E126Use new buffers or standards.
Perform electrode cleaning,
conditioning and troubleshooting.
The operator has the option to use alternate standards by changing, in the setup mode, the flow
cell volume, the standard 1 and standard 2 values and the volumes to be used.
Let Vc = Flow cell volumeDefault: 95.0 mL
C
= Standard 1 concentrationDefault: 19.1 ppm
c1
= Standard 2 concentrationDefault: 192 ppm
C
c2
= Volume of standard 1 addedDefault: 0.1 mL
V
c1
V
= Volume of standard 2 addedDefault: 0.1 mL
c2
= Concentration change due to the first addition
d
c1
= Concentration change due to the second addition
d
c2
d
= C1 x V1 / (V1 + Vc)
c1
= C2 x V2 / (V1 + V2 + Vc)
d
c2
For Maximum Accuracy
dC
dC
should be at least twice the normal concentration in the sample
1
should be about ten times of dC
2
1
dC
| Orion 2111XP Sodium AnalyzerThermo Scientific
64
should not be less than 10 ppb
1
4 | Calibration
Section
Span Check Procedure
The Thermo Scientific Orion 2111XP sodium analyzer remains in the sample mode du ring the
entire procedure.
1.The electrode must be etched within 2 to 3 hours of this procedure.
2.Fill the flow cell to the calibration level (V
, approximately 95 mL).
0
3.Record the concentration that is displaye d when the reading is reasonably stable (C
4.Add standard 1, volume V
5.When the reading is reasonably stable, record the concentration (C
, with concentration C1.
1
s
6.The recorded value should be within ± 10% of the calc ulated value according to:
= (C0 x V0+ C1 x V1) / (V0 + V1)
C
s
C
should be the concentration actually in the standard bottle.
1
Offline Calibration Procedure
The offline calibration feature is simply a one point calibration without slope change. The term
“offline calibration” refers only to the fact that a sample from 2111XP analyzer bypass is taken
“offline” for laboratory analysis; in fact, no downtime is experienced and the analyzer remains
online throughout the procedure.
Press / to select the channel
that will be calibrated and press
to begin the calibration.
15
Press /
press to accept the setting.
to select OFFL and
to accept the setting
to accept the password.
to select OFFL and
OFFL
(flashing)
WAIT 1 MINUTE AWAITING
DATA STABILITY
TAKE SAMPLE FROM
BYPASS DRAIN PRESS
ENTER TO USE METER
THEN PRESS CAL TO
ENTER LAB RESULTS
Actual temperature readingActual concentration readingSystem will return to
ENTER PASSWORDPASS
(flashing)
CH1 or CH2
(flashing)
OFFL
(flashing)
CAL tYPE
Actual readings flashingSystem continuously
evaluates the data until a
stable condition is met.
LAb
measure mode and operate
as normal.
CAL and MEASURE appear
as mode.
HOLD and CAL appear as
mode.
# # # #
CAL CHnLDisplayed for two
channel analyzer.
CAL CHnLAction required for two
channel analyzer.
CAL tYPE
16Enter the concentration value of the QC
sample obtained from laboratory analysis:
Press to move the decimal point and
set the value as ppm or ppb.
Press / to set the first digit.
Press to move to the next digit.
Press /to set the values of
the remaining digits and press to
move through the remaining digits.
Press to save the value.
17NEW CALIBRATION E
18
Press.
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LAB ANALYSIS READY
INPUT CONC VALUE FROM
LAB PRESS ENTER TO
CONTINUE OR
PRESS EXIT TO ABORT
o
PRESS ENTER TO ACCEPT
OR PRESS EXIT TO ABORT
COnC5
# # # . #
(change flashing digit)
Actual E
valueThe system will display the
o
recalculated the E
The system will return to the
measure mode.
Only MEASURE should
appear as mode.
0.
S E C T I O N
5Analyzer Maintenance
Maintenance Schedule
The Thermo Scientific Orion 2111XP sodium analyzer is designed for simple maintenance.
Follow the instructions in this section to ensure proper operation of your analyzer.
Recommendations
To ensure proper maintenance and good analyzer performance, a service logbook should be
kept.
Record the maintenance date and the type of service work completed.
Mark the date and the fluid levels of the reagent and the date when it was replaced.
Tag each electrode cable with the installation date of the electrode.
Weekly Maintenance
1.Check that the sample flow rate is 35 to 45 mL/minute when using the Ammonia and DIPA
Application Packages and 20 to 30 mL/minute when using the Cation/High Acid
Application Package. To alter the flow rate, pull out the locking knob of the pressure
regulator, and then rotate the black knob to increase (clockwise) or decrease
(counterclockwise) sample flow. Push in the knob to lock the rate.
2.Inspect the analyzer for leakage. Diffusion tubing leakage is indicated by a rise in the level
of reagent.
5 | Analyzer Maintenance
Section
3.Check that there are no error indications an d that the current concentration level is
reasonable.
4.Check that the reference filling solution is adequate.
5.If required, wipe the analyzer with a damp cloth to remove dirt and dust particles.
Monthly Maintenance
WARNING: Safety glasses and gloves must be worn during the entire conditioning procedure.
Read and follow the SDS precautions. Only the sodium sensing electrode is etche d. Do not etch
the reference electrode.
Conditioning the Sodium Electrode
1.Immerse the sodium sensing electrode in the bottle of etch solution for one minute.
2.Remove the electro de and rinse it with deionized water.
3.Replace the electrode into the sensing port in the flow cell cap.
Calibration
Calibration frequency is operator dependent for the most accura te and precise measurements at
low levels.
Etching of the sodium electrode is required for effective calibration. Calibration should be
completed within 2 to 3 hours of etching the electrode for optimal results.
Replacement of the reagent requires calibration. Refer to Section 4 , Performing a DKA
Calibration.
Calibration intervals can be programmed using the setup mode. This will prompt the
operator to recalibrate after a specific amount of time has passed. Refer to
Section 3, Use of the Setup Mode.
Replacement of Reference Electrode Filling Solution
Refer to Section 2, Installation of a New Reference Electrode.
The reference electrode filling solution is meant to be a several month supply. Therefore, if the
reservoir is less than one quarter full, replace the solution. This should be checked each month
to ensure that the electrode does not run dry.
1.Remove the spent filling soluti on bottle from the clip. Unscrew the cap and discard the
bottle.
2.Remove the cap and seal from a new refe rence electrode filling solution bottle. Check that
the rubber gasket is properly aligned, and then conn ect the cap a nd tubi ng asse mbly to the
bottle. The 1/8'' tubing should extend into the bottle.
3.Invert the filling solution bottle and snap it into the clip.
4.Use the pushpin to puncture thre e air vents in the bottom of the bottle.
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5 | Analyzer Maintenance
Section
Replacement of Sample Inlet Filter
1.If sample flow can be adjusted with the pressure regulator to 50 mL/minute or more, skip
this procedure.
2.Turn off sample flow by turning the inlet valve to the right.
3.Remove the filter hex cap usin g a 1 inch open-ended wrench.
4.Separate the filter cap with bypass/needle valve assembly from the filter body, retaining the
ring.
5.Remove the filter element and soft gasket (if necessary).
6.Replace the gasket and press a new sintered element into the filter body.
7.Replace the hex cap and bypass /needle valve assembly and reposition the bypass drain
line into the drain assembly.
8.Retighten the hex cap to approx imately 75 pound-inch in torque.
9.Turn on sample flow by turning the inlet valve left.
10. Check for leaks.
Replacement of DIPA Reagent and Diffusion Tubing Assembly
WARNING: Replacement of DIPA reagent is dependent on operating conditions and usage.
Replacement may occur as long as 60 days from installation. Be sure to monitor the DIPA levels
weekly to assess the proper replacement schedule. DIPA is ha zardous. Use protective glasses
and gloves. Refer to the bottle label and SDS for precautions. Work in a well-ventilated area or a
fume hood.
DANGER: Turn off the air pump before beginning procedure; otherwise, the air pump will spatter
caustic reagent outward as bottle is removed. Refer to Section 3, Use of the Setup Mode for
instructions on how to turn the air pump on and off.
1.Remove the thumbnut and slide the reagent bottle and adaptor from the manifold assembly.
2.Unscrew the bottle cap and lift the adaptor from the bottle.
3.Remove the diffusion tubing assembly by unhooking the tubing from the hook, pulling off the
two diffusion tubing caps and pulling the tubing off of the connectors, as shown in the
figures below.
Note: Ensure the reagent bottle adapter connectors (2100RF) are finger tight to prevent
possible leakage of sample into the reagent.
4.Press the diffusion tubing assembly onto the connector barbs, as shown in the figure below.
The holes at the tubing ends press onto the barb fittings.
5.Press the diffusion tubing assembly caps onto the adaptors and loop the tubing onto
thehook, as shown in the figure below.
Note: If using the 8 inch diffusion tubing, Cat. No. 211198, ensure that the tubing is above
the DIPA reagent level. The 8 inch diffusion tubing may need to be looped twice onto the
hook to keep the tubing above the liquid level.
6.Properly dispose of the spent reagent and tubing.
7.Replace the reagent bottle cap adapter O-ring.
8.Follow the instructions in Section 2, Ins tallation of DIPA Reagent and Diffusion Tubing.
Figure 25: Exploded View
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5 | Analyzer Maintenance
Section
Notes on DIPA
DIPA reagent will last 2 months if the temperature is less than 25 °C. Higher temperatures will
require bottle change out sooner, about 6 weeks. Generally, change reagents when the level is
less than 1 inch remaining. The reagent bottle can be used almost to dryness, less than 50 mL
remaining, if readings are not extremely low, less than 0.5 ppb. It is imperative that th e bottle
doesn’t go completely dry or the system will be compromised.
Replacement of Reagent Manifold Face O-rings
Refer to Figure 26 for the replacement of reagent manifold face O-rings.
1.Remove the reagent bottle a dapter assembly.
2.Remove all three O-rings from the face of the manifold.
3.Insert the new O-rings.
Figure 26: Reagent Manifold O-ring Location
Replacement of Ammonia Reagent and Diffusion
Tubing Assembly
WARNING: The reagent is hazardous. Use protective glasses and gloves. Refer to the bottle
label for precautions and work in a well-ventilated area.
Note: Turn off the air pump before beginning this procedure; otherwise, the air pump will splatter
the reagent outward as the bottle is removed.
1.Remove the thumbnut and slide the bottle adaptor from the flow cell.
2.Unscrew the cap and lift the bottle adaptor from the reagent bottle.
3.Remove both ends of the old diffusion tubing from the reagent bottle adaptor nipples.
Properly dispose of spent reagent and tubing.
4.Fit the ends of the new diffusion tubing over the bottle adaptor nipples.
5.In a hood or outdoors, carefully remove the cap from a new reagent bottle.
6.Make sure that the large O-ring is between the reagent bottle and bottle adaptor. Slide the
diffusion tubing loops into the reagent bottle and screw the bottle adaptor onto the new
reagent bottle.
7.Ensure that the three small O-rings are in place on the flow cell.
8.Re-attach the bottle adaptor/reagent bottle assembly to the flow cell by sliding it onto the
screw and tightening the thumbnut. The bottle adaptor can be rotated to allow correct
positioning on the analyzer.
Figure 27: Reagent Bottle Assembly
Yearly Preventive Maintenance
Electrodes
1.Replace the Thermo Scientific Orion reference electrode (Cat. No. 210056). Refer to
Section 2, Installation of a New Reference Electrode for step-by-step instructions.
2.Replace the Thermo Scientific Orion sensing electrode (Cat. No. 210045). Refer to
Section 2, Conditioning and Installation of a New Sodium Electrode for step -by-step
instructions.
3.Replace all of the calibration an d etching solutions (Cat. No. 181140 and/or
Cat. No. 181141).
Dispose of all old solutions according to the SDS instruction. The SDS files can be downloaded
at www.thermofisher.com/water
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72
.
Section
Figure 28: Flow Cell Assembly
5 | Analyzer Maintenance
Diverter Valve O-rings
Valve Stem O-rings
1.Remove the two screws that hold the valv e stem assembly in place.
2.Gently pull on the valve stem to remove.
3.Slide off the two old O-rings and replace them. It is not necessary to remove the retaining
ring.
4.Place the assembly back into the manifold b lock and tighten screws.
Note: Do not use O-ring grease.
Manifold Face O-rings
1.Remove the reagent bottle a ssembly.
2.Remove the three O-rings from the face of the flow cell manifold.
CH1 CALIBRATION SLOPE AND E
CH2 CALIBRATION CELL CONSTANT
CH1 ERROR LIST PRESS VIEW
CH2 ERROR LIST PRESS VIEW
CH1 – SELECT TIME/DATE TO VIEW MEASUREMENT LOG
CH2 – SELECT TIME/DATE TO VIEW MEASUREMENT LOG
SELECT TIME/ DATE TO VIEW STATUS LOG
SOFTWARE REV NUMBER
CH1 SERIAL NUMBER
CH2 SERIAL NUMBER
CH1 MODEL NUMBER
CH2 MODEL NUMBER
CH1 MEASURE mV AND NOISE
CH2 MEASURE mV AND NOISE
CH1 mA1 and mA2 OUTPUT VALUES SENSOR/TEMP
CH2 mA1 and mA2 OUTPUT VALUES
PRESS ENTER FOR THE DISPLAY TEST
PRESS ENTER TO CONTINUE
PRESS ENTER TO CONTINUE
KEYPAD TEST PRESS ALL KEYS ONE AT A TIME
0
The display
will change
with each
menu.
If only one board is
installed in the
analyzer, only one
menu option will be
shown in the scrolling
marquee instead of
CH1 and CH2 menu
options.
Calibration Log
Displays up to the last twelve calibrations us ing three screens:
1. Slope and E
with an ORP board installed) or cell constant (analyzers with a conductivity board
installed)
2. Date and Time
3. Temperature
Press to scroll between the three information screens for each calibration
Press / to view the last twelve calibrations
Press to display the description of the
error code on the marquee
ERROR LIST
PRESS VIEW
Actual description of error code
E###
# - #
E###
# - #
to
Press/ to scroll through the
error list
Press
to proceed to the next menu
Actual description of error code
E###
# - #
Measurement Log
Displays logged measurements according to log interval entered in setup mode .
Press to toggle between the measurement value and the data and time.
Press / to scroll through the log entries.
Press all keys one at a time in any orderKEYPAD TEST
PRESS ALL KEYS ONE AT A
TIME
No operator action needed
The system will enter the measure mode
if the keypad test is passed
Display will show numbers 1
through 8 as keys are
pressed
After the first key is
pressed error E033
will be displayed if a
new key is not pressed
within 10 seconds
Slope Problems
Low Slope
Slope less than 45 mV/decade
Check the electrode function, etch the electrode, recalibrate the analyzer, and if the
analyzer continues to read low, replace the electrode.
Check electronics to read mV input correctly. Use electronic test kit (Cat. No. 180029)
procedure for checking electronics function.
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6 | Troubleshooting
Section
Ion-selective electrodes (ISE) can be shown as DC-voltage sources with 50 to 1000 Megohm;
a very high output impedance. ISEs respond to ion concentration changes with a voltage
change of approximately 59 mV/decade for monovalent cations such as sodium. Knowing
electrode and analyzers parameters like offset potential, slope, etc allows testing of variou s
instruments by applying a known mV voltage.
Input SignalExpected Reading: ± (0.5 mV + 0.1%)
0 mV- 0.5 mV to + 0.5 mV
- 1000 mV-1001.5 mV to – 998.5 mV
+ 1000 mV+ 998.5 mV to + 1001.5 mV
Background concentration too high for the standards used.
Standards contaminated or incorrectly made – verify calibration with fresh standards.
Standard 1 and standard 2 interchanged – check the values on the standards and repeat
the calibration. If using custom standards, verify the values for each standard.
Standard 1 and standard 2 added in wrong sequence – check the sequ ence of the
standards and repeat the calibration.
pH adjustment is not correct – check the level and flow of the reage nt. Re place the re agen t
if it is contaminated or the level is less than 50 mL. Refer to Section 2, Installation of DIPA
Reagent and Diffusion Tubing or Section 2, Installation of Ammonia Reagent and Diffusion
Tubing.
High Slope
Slope greater than 63 mV/decade
Improper calibration technique – refer to Section 4, Performing a DKA Calibration.
Calibration standards contaminated – repeat the calibration using fresh standards.
Electronics failure – reset the analyzer. Refer to Section 6, Resetting the Analyze r.
Improper pipet technique – refer to the Appendix, Pipet Operation and Pipet Techniques.
Background concentration too high for the standards used.
Cables interchanged – verify wiring of cable connections to terminal strip. Refer to
Section 2, Wiring the Analyzer.
Check the connection of the cable markers for the corresponding electrode. Cable markers
are the white tape at the cap connector on the cable.
“Ref” for the reference electrode.
“Sensing” for the sodium electrode.
Sensing electrode coated – etch or replace the sensing electrode.
NoisyBlocked junction on reference electrodeMake sure electrolyte is flowing properly.
Sodium or reference electrode failureCheck the cable connections and location of wiring to terminal
strip. Refer to Section 2, Analyzer Preparation.
Temperature probe failure Disconnect ATC. Temperature should read 25 °C (E101).
Replace if necessary.
Air pump failureCheck the air flow for a steady stream of bubbles and replace if
necessary.
Calibration standard carryoverDisconnect the air pump intake tube. Rinse the flow cell and
electrodes with deionized water by lifting the flow cell cap.
Reconnect the air pump.
Faulty electrode cablesReplace electrode cables.
Excessive DriftSample concentration varyingCheck sample status. Perform a span check and if span check
passes, the analyzer is okay.
Blocked junction on reference electrodeMake sure the electrolyte is flowing properly and the bottle is
vented.
Sodium or reference electrode failureCheck the cable connections and location of wiring to terminal
strip. Refer to Section 2, Analyzer Preparation.
Slow sodium electrode responseEtch the sodium electrode. Replace if necessary.
Reference electrode filling solution empty
or incorrect solution used
Diffusion tubing burstObserve the liquid level in the reagent bottle.
Temperature probe failureDisconnect ATC. Temperature should read 25 °C (E101).
Low Flow RateSample pressure below 8 psiCheck the sample pressure. If it is less than 8 psi, increase the
Pressure regulator set too lowIncrease the pressure by pulling on the red locking ring and
Inlet filter cloggedReplace or clean the filter.
Restrictor tubing crimped or cloggedReplace the restrictor tubing. Refer to Section 2, Analyzer
No Air BubblesAir line crimped or disconnectedCheck the air line and repair as required.
Air pump failureReplace if necessary.
Use Cat. No. 181073 reference electrode filling solution.
If the liquid level rises, replace the reagent and diffusion tub-
ing. The tubing connector may need replacement. Refer to
Section 2, Analyzer Preparation.
Replace if necessary.
pressure. Refer to Section 2, Analyzer Preparation
turning the black knob clockwise. Refer to Section 2, Analyzer
Preparation.
Preparation.
Does Not Calibrate ProperlyContaminated standards, pipet or pipet
tips
Standards interchangedRepeat calibration using standards in the correct sequence.
Temperature probe failureDisconnect ATC. Temperature should read 25 °C (E101).
Background concentration too high for
standards
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Use new standard solutions. Replace the pipet tips.
Replace if necessary.
Repeat calibration using custom, higher concentration
standards. Refer to Section 4, Calibration.
6 | Troubleshooting
Section
MalfunctionPossible Cause Remedy
Pipet technique errorUse the correct pipet techniques. Refer to the Appendix
section.
Reagent diluted or contaminatedReplace the reagent. Refer to Section 2, Analyzer Preparation.
Flow cell contaminatedRinse the flow cell with deionized water. Flush the flow cell
overnight at calibration liquid level. Refer to Section 4,
Calibration.
Electronics failure or bad setupReset the analyzer. Refer to Section 6, Troubleshooting.
High ReadingsAnalyzer out of calibrationRecalibrate the analyzer. Refer to Section 4, Calibration.
Flow cell contaminatedRinse the flow cell with deionized water. Flush the flow cell
overnight at calibration liquid level. Refer to Section 4,
Calibration.
Inlet filter just replaceFlush the analyzer for one hour. Refer to Section 4,
Calibration. If an offline calibration was performed, verify
accuracy of alternate method value. Refer to Section 4,
Calibration.
Reagent spent or dilutedReplace the reagent. Refer to Section 2, Analyzer Preparation.
Over-Range ReadingsElectrode connections loose or badVerify the electrode connections to the electrode cables.
Electrode wiringElectrodes not properly wired to terminal strip. Refer to
Section 2, Analyzer Preparation.
Blocked junction on reference electrodeMake sure electrolyte is flowing properly.
Sodium or reference electrode failureElectrode is shorted, cracked or damaged. Install a new
electrode. Refer to Section 2, Analyzer Preparation.
Electronics failure or bad setupReset the analyzer. Refer to Section 6, Troubleshooting.
Analyzer out of calibrationRecalibrate the analyzer. Refer to Section 4, Calibration.
Low ReadingsAnalyzer out of calibrationRecalibrate the analyzer. Refer to Section 4, Calibration.
Sample is very pureCheck sample status. Perform a span check and if span check
passes, the analyzer is okay.
Electronics failureTry resetting the analyzer. Refer to Section 6, Troubleshooting
or consult Technical Support.
DefaultBattery failureConsult Technical Support.
Electronics failureReset the analyzer. Refer to Section 6, Troubleshooting.
Error/Event Codes
Error/event codes will be in the format “E###”. Some of these are errors, some are warnings,
and some are purely informational. The first digits identify the type of error or event as identified
in the table below.
E033KEYPAD FAILUREUser did not press the keys during a diagnostic
E034CAL PASS INCORRECTUser entered incorrect calibration passwordVerify password
E035SYSTEM PASS INCORRECTUser entered incorrect system passwordVerify password
E036USER VALUE INCORRECTU ser entered a value that is out of rangeVerify value and re-enter
E037POWER RETURNSystem started processing after brown out or
E040BLANK INCORRECTBlank greater than 1ppbVerify scrolled blank value is correct and less
E041CALIBRATION TIMEOUTThe electrode has not reach stability within the
E042INVALID SLOPEInvalid slope obtained during calibrationCheck electrodes, electrode cables and
DescriptionCauseTroubleshooting
Verify custom settings
stopped processing
Repeat diagnostic mode keypad test
mode keypad test or keypad broken
Verify custom settings
power failure
than 1ppb. Repeat DKA if needed.
The system code may be due to out of range
specified time
measurements or an invalid previous
calibration.
connectors for defects or shorts. Replace
electrodes, if necessary. Recalibrate using new
standards in the correct calibration sequence.
Displayed
Event Code
System Event/Error Codes - Yellow LED
E004DEFAULT VALUESAnalyzer has been reset or is new out of boxCalibrate the analyzer.
E021HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480.
E101CH1 TEMP OUT OF RANGETemperature sensor on channel 1 out of range
E102CH2 TEMP OUT OF RANGETemperature sensor on channel 2 out of range
| Orion 2111XP Sodium AnalyzerThermo Scientific
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DescriptionCauseTroubleshooting
Check ATC cable and probe connections.
(5 °C to 45 °C) for ISE
(5 °C to 45 °C) for ISE
Replace if needed.
Check ATC cable and probe connections.
Replace if needed.
6 | Troubleshooting
Section
Displayed
Event Code
DescriptionCauseTroubleshooting
E111CH1 CAL DUEUser calibration required on channel 1. No calibration
has been performed in user specified time interval.
E112CH2 CAL DUEUser calibration required on channel 2. No calibration
has been performed in user specified time interval.
E127
CH1 mA1 OVER RANGEMeasured sensor value above mA1 high limit value
on channel 1
E128
CH1 mA1 UNDER RANGEMeasured sensor value below mA1 low limit value on
channel 1
E129
CH1 mA2 OVER RANGEMeasured temperature value above mA2 high limit
value on channel 1
E130
CH1 mA2 UNDER RANGEMeasured temperature value below mA2 low limit
value on channel 1
E131
CH2 mA1 OVER RANGEMeasured sensor value above mA1 high limit value
on channel 2
E132
CH2 mA1 UNDER RANGEMeasured sensor value below mA1 low limit value on
channel 2
E133
CH2 mA2 OVER RANGEMeasured temperature value above mA2 high limit
value on channel 2
E134
CH2 mA2 UNDER RANGEMeasured temperature value below mA2 low limit
value on channel 2
Recalibrate the analyzer.
Recalibrate the analyzer.
Verify user selectable Sout high limit value in
setup mode
Verify user selectable Sout low limit value in
setup mode
Verify user selectable Tout high limit value in
setup mode
Verify user selectable Tout low limit value in
setup mode
Verify user selectable Sout high limit value in
setup mode
Verify user selectable Sout low limit value in
setup mode
Verify user selectable Tout high limit value in
setup mode
Verify user selectable Tout low limit value in
setup mode
Displayed
Event Code
DescriptionCauseTroubleshooting
System Error Codes - Red LED
E001HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E002HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E018HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E019HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E020HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E024HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E026HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E027HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E029HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E030HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E038HARDWARE FAULTSystem errorContact Technical Support 1-800-225-1480
E103CH1 MEAS OVER RANGEMeasurement is over range on channel 1, the display
should also be flashing ‘9999’
E104CH2 MEAS OVER RANGEMeasurement is over range on channel 2, the display
should also be flashing ‘9999’
Check if electrode is not connected, electrode
cables are faulty or electrode junction is fouled
Check if electrode is not connected,electrode
cables are faulty or electrode junction is fouled
E109CH1 BAD SLOPELast calibration produced a bad slope on channel 1.
E110CH2 BAD SLOPELast calibration produced a bad slope on channel 2.
E113CH1 CAL OVERDUECalibration is overdue on channel 1 by more than
E113CH2 CAL OVERDUECalibration is overdue on channel 2 by more than
E121CH1 TEMP BROKENTemperature sensor on channel 1 broken or out of
E122CH2 TEMP BROKENTemperature sensor on channel 2 broken or out of
E125CH1 BAD OFFSETLast calibration produced a bad Eo offset on
E126CH2 BAD OFFSETLast calibration produced a bad E
DescriptionCauseTroubleshooting
Slope is less than 43 mV/decade or more than 63
mV/decade or the calibration standards may have
been interchanged.
Slope is less than 43 mV/decade or more than 63
mV/decade or the calibration standards may have
been interchanged.
50% of the user specified time interval.
50% of the user specified time interval
range
range
channel 1
offset on
o
channel 2
Recalibrate the analyzer using fresh
standards. Recalibrate using the correct
sequence of standards.
Recalibrate the analyzer using fresh
standards. Recalibrate using the correct
sequence of standards.
Recalibrate the analyzer.
Recalibrate the analyzer.
Check ATC cable connections and probe for
damage. Replace if needed.
Check ATC cable connections and probe for
damage. Replace if needed.
Recalibrate the analyzer using fresh
standards. Check electrode connections.
Replace electrode, if needed.
Recalibrate the analyzer using fresh
standards. Check electrode connections.
Replace electrode, if needed.
Resetting the Analyzer
The Thermo Scientific Orion 2111XP sodium analyzer allows the user to reset the analyzer
through the setup mode or by a hard reset. Resetting the analyzer will restore all settings in the
setup mode to factory default values.
WARNING: Resetting the analyzer will erase all data logs including calib ration, and password
protection settings for setup and calibration. The analyzer will reset setup parameters to factory
default settings.
Operator ActionScrolling MarqueeMain DisplayNotes
Press in the measure mode to enter the setup mode
Press / until RSET appears in the marquee
Press
to reset the analyzer
Last menu used in setup modeSEL
SCrn
RSET
(flashing)
PRESS TEST VIEW ENTER
TO RESET
SEL
SCrn
rSEt
?
SETUP appears as mode
| Orion 2111XP Sodium AnalyzerThermo Scientific
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Section
Operator ActionScrolling MarqueeMain DisplayNotes
6 | Troubleshooting
Press
Press
Press
When the reset is complete, the system will return to the
measure mode. The operator will need to re-enter the
setup mode to continue programming the setup
parameters. Press to return to the setup mode.
Hard Reset
A hard reset should be performed if the analyzer becomes unrespon sive or th e status indica tors
are flashing. Perform the following sequence:
Carefully open the front cover of the electronics case (loosen the four corner screws).
Press the small button located on the raised portion of the PCB to reset the electronics.
Close the front cover of the electronics case and tighten the screws.
System settings and calibrations are preserve d and a nal yzer re tu rns to t he mea sure mode . The
actual value for concentration and temperature will be displayed if the electrodes are properly
installed. If the system does not reset, contact Technical Support at 1-800-225-1480 for
assistance.
PRESS TEST VIEW ENTER
TO RESET
rSEt
?
This command resets all previously
set parameters to factory default values. Use this command only to set
the analyzer to original factory setup
values.
Serial Number and Software Revision
In the event you require technical assistance, please have the serial number availabl e wh en
calling for assistance along with the software version.
The analyzer serial number is located on the underside of the electronics enclosure or if
panel mounted then on the backside of the electronics enclosure.
The software revision is accessed through the diagnostics mode.
Service and Repair
Extended Warranty
The Thermo Scientific Orion 2111XP sodium analyzer provides measurements thro ugh a
combination of our premium electrode technology and user friendly scrollin g marquee to set a
new industry standard for reliability. Similarly, Thermo Fisher Scientific now offers multiple levels
of service programs to meet your needs beyond the One-Year Product Warranty period.
A cost effective way to blend your in-house expertise with our service and support experts, to
get the support you need at a specified annual contracted price. This warranty plan must be
purchased within ninety days of the initial product purchase date.
Extends the features of the standard One-Year Product Warranty for a second or third year.
Provides access to the manufacturer’s technical experts at Thermo Scientific O rion Support
Call Center, 1-800-225-1480, Monday through Friday, 8:00 AM to 5:00 PM EST.
After telephone consultation, we will send you required parts for installation by your on-site
technician.
Service Kit to Expand Standard Warranty
With in-house resources at a premium, many organizations require immediate access to
manufacturer expertise. Purchase a service kit within ninety days of the initial product purchase
date to eliminate the costly effects of down time.
Provides a contracted, cost-effective means to enhance level of support offered during the
product warranty period.
Provides priority access to the manufacturer’s technical experts at Thermo Scientific Orion
Support Call Center.
Provides a service kit to expedite on-site repairs in conjunction with telephone consultation
with Thermo Scientific Orion product experts.
The service kit includes:
When down-time is a cost factor to be strictly controlled, the advanced replacement service plan
is often times the best choice.
Enhances level of support offered during the standard One-Year Product Warranty.
Provides access to the manufacturer’s technical experts at Thermo Scientific O rion Support
Call Center and repair facilities.
If, after reasonable remote diagnostics and trouble-shooti ng attempts, we determine the
analyzer to be non-functioning, we will make all reasonable effort to get required parts or
equipment out to your facility by the following day for installation by your on-site technician.
Offers predictable expenditure through fixed annual contract price.
Not sure which plan is best for you?
Ask your Thermo Scientific Orion products sales representative to put you in touch with the
service plan manager. We have additional service options that are sure to address your
concerns.
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6 | Troubleshooting
Section
Installation and Start-Up
To help you achieve optimum performance, rely on us to provide you with an efficient and quality
installation and the start-up support you need to be up and running quickly. Our service
representatives are highly trained, experienced, and certified for your product and will be there
to make sure that your instrumentation delivers to specifications.
Remedial Service
This is a one-day service engineer on-site visit to your facility for remedial service events at
standard response time. Consider this plan an excellent uplift to one of the aforementioned
programs.
Preventive Maintenance Programs
All precision-made scientific equipment requires preventive maintenance and calibration checks
to perform at their maximum effectiveness. Consider a fixed-fee preventive maintenance
contract to have one of our experts perform the following tasks:
Sampling check
Full validation test
Visual check for worn, loose or damaged parts
Replacement of consumables (additional charge for consumables)
Diagnostic check to verify all operating parameters are with in the factory specifications
Check analyzer electrodes, flows and pressures
Clean and replace any wearable items
This equipment generates, uses and can radiate radio fre quency energy and if not installe d and
used in accordance with the user guide, may cause interference to radio communications. It
has been tested and found to comply with the limits for a Class A computing device pursuant to
Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection
against such interference when operated in a commercial environmen t. Operation of this
equipment in a residential area is likely to cause interference in which case the user, at his own
expense, will be required to take whatever measure may be required to correct the
interference.
“This digital apparatus does not exceed the (Class A) limits for radio noise emissions from
digital apparatus set out in the Radio Interference Regulations of the Canadian Department of
Communications.”
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) Directive 2012/19/EU effective February 2014. It is marked with the
following symbol:
Thermo Fisher Scientific has contracted with one or more recycling/disposal companies in each
EU Member State and this product should be disposed of or recycled through them. Further
information on compliance with these directives, the recyclers in your country, and information
on Thermo Scientific Orion products that may assist the detection of substances sub ject to the
RoHS Directive are available at www.thermo.com/WEEERoHS
.
Terms and Conditions
For products not listed in this warranty statement, please visit our website at
www.thermofisher.com/water
.
Contact Information
For updated contact information, visit www.thermofisher.com/water.
Thermo Fisher Scientific Inc.
The minimum order requirement is $100 for Thermo Scientific Orion process pr oducts. An order
is considered to be a purchase order for products to be shipped to a single location. International
minimum order requirements may vary. Contact your international coordinator for detail s.
Rush Orders
For customers in the U.S., rush orders received before 12 pm Eastern Time will be shipped the
same day. Rush orders received after 12 noon Eastern Time will be shipped the next business
day.
For customers and dealers in Canada, rush orders will be shipped within 2 business days. For
customers and dealers outside the U.S. and Canada, contact your international coordinator for
rush order scheduling. All rush orders carry a $50 incremental charge per order. FOB: Beve rly.
Freight charges are prepaid and added or freight collect. All rush order processing is subject to
stock availability.
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7 | Customer Service
Section
Returning Goods
Permission to return Thermo Scientific Orion products must be obtained prior to return. Co nt act
us within 30 days of receipt of goods for a return authorization number.
Hazardous Materials
Some materials are designated corrosive/oxidizer by DOT and IATA. Some materials may
require special labeling and handling. Carriers may ad d additional freight charges for
handling/transporting these materials. Consolidatin g such material with other products may be
prohibited. Additional freight charges are billed to you per FOB terms. Advise manufacturer of
shipping instructions for these hazardous materials to reduce your freight costs.
Restocking Charge
Permission to return new, excess inventory must be obtained prior to return. If any item is
authorized to be returned for credit as a result of an incorrect purchase wit hout a reorder, a 25%
restocking charge of the price paid for the product will be made. International customer’s
restocking fee of 25% will be off the international price.
Only new (in the box) goods may be returned within 30 days of shipment from manufacturer.
Older items, 9 digit parts and discontinued items cannot be returned for credit.
Short Shipments
Manufacturer must be notified within 30 days of receipt of invoice of any item or billing
discrepancies. All substantiated claims will be remedied by a credit memo and a new order
placed for short shipment. Any shipment discrepancy claimed after 30 days of invoice da te will
not be honored and credit will not be issued by manufacturer.
Force Majeure
Manufacturer shall not be liable for failure to perform or for delay in performance due to fire,
flood, strike, or other labor difficulty, act of God, act of any governmental authority or of the
purchaser, riot, embargo, fuel or energy shortage, wrecks or delays in transportation, inability to
obtain necessary labor, materials, or manufacturing facilities from usual sources, or due to any
cause beyond its reasonable control. In the event of a delay in performanc e due to any such
cause, the date of delivery or time for completio n of performa nce will be extended by a period of
time reasonably necessary to overcome the effect of such delay.
Thermo Scientific Orion process products are warranted to be free from defects in material and
workmanship for a period of 12 months from date of installation or 18 months from date of
shipment, whichever is earlier, when used under normal operating conditions and in accordance
with the operating limitations and maintenance pro cedures given in the u ser guide and when no t
having been subjected to accident, alteration, misuse or abuse. This warranty is also
conditioned upon expendable and consumable items (diffusion tubing, electrodes and all
solutions) being stored at temperatures between 5 °C and 45 °C (40 °F and 110 °F) in a
non-corrosive atmosphere and within the shelf life printed on the product.
In the event of failure within the warranty period, the manufactur er or its authorized dealer will, at
the option of manufacturer, repair or replace the product nonconforming to the above warranty
or will refund the purchase price of the product.
The warranty described is exclusive and in lieu of all other warranties whether statutory,
express, or implied including, but not limited to, any implie d warranty of merchantability or
fitness for a particular purpose and all warranties arising from the course of dealing or usage of
trade. The buyer’s sole and exclusive remedy is for repair or replacement of the non-conforming
part thereof, or refund of the purchase price, but in no event shall the manufacturer (its
contractors and suppliers of any tier) be liable to the buyer or any person for any special indirect,
incidental, or consequential damages whether the claims are used in contract, in tort (including
negligence), or otherwise with respect to or arising out of the product furni s hed hereunder.
Process products used at overseas nuclear facilities are also subject to the manufacturer’s
nuclear terms and conditions. Contact the manufacturer if you do not have a copy.
Representations and warranties made by any person, including its autho riz ed dealers,
distributors, representatives, and employees of the manufacturer, which are inconsistent or in
addition to the terms of this warranty shall not be binding upon manufacturer unless in writing
and signed by one of its officers.
Volume of flow cell: 95 mL
Concentration of standard 1 added during calibration = 19.1 ppm
Volume of standard 1 added during calibration = 0.1 mL
Concentration of standard 2 added during calibration = 192 ppm
Volume of standard 2 added during calibration = 0.1 mL
Specifications
Sodium Measurement
Ammonia Application Package
Range0.30 ppb to 200 ppm
Accuracy (with DKA calibration)± 5% or 0.3 ppb, whichever is greater
DIPA Application Package
Range0.10 ppb to 10 ppm
Accuracy (with DKA calibration)± 5% or 0.1 ppb, whichever is greater
Cation/High Acid Application Package
Range1.0 ppb to 200 ppm
Accuracy (with DKA calibration)± 5% or 2 ppb, whichever is greater
Resolution1, 2, or 3 significant digits
Response Time90% within 5 minutes after calibration with freshly
etched sodium sensing electrode
• 90% of final reading within 5 minutes of injecting a
standard solution
or
• 5 minutes maximum for time from 5% to 90% of
measured change following dynamic addition of a
standard solution
Units Displayedppb, ppm (auto ranging)
Temperature CompensationAutomatic
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