THERMOROSSI ECOTHERM H20 14, ECOTHERM H2O 25, ECOTHERM COMPACT 25 Installation, Use And Maintenance Manual

pg. I
INSTALLATION, USE AND MAINTENANCE GUIDE
ECOTHERM H20 14 - COMPACT 14
HEATING TECHNOLOGY AND INNOVATION
pg. II
C O N T E N T S
1. INTRODUCTION ...........................................................................................................................................................................................................
1.1 General guidelines ........................................................................................................................................................................................
1.2 Safety guidelines..........................................................................................................................................................................................
1.3 Standards and recommendations ..................................................................................................................................................................
1.4 Transportation and storage...........................................................................................................................................................................
2. TECHNICAL CHARACTERISTICS ............................................................................................................................................................................
2.1 Technical dat a ..............................................................................................................................................................................................
3. GENERAL DESCRIPTION...........................................................................................................................................................................................
3.1 Operating technology ...................................................................................................................................................................................
3.2 Pellets ..........................................................................................................................................................................................................
3.3 The feedbox .................................................................................................................................................................................................
3.4 Main components of heater mod. h2o and boiler mod. Compact ...................................................................................................................
4. INSTALLA TION ..............................................................................................................................................................................................................
4.1 Heater / boiler location .................................................................................................................................................................................
4.2 Mounting boiler / heater casing...................................................................................................................................................................
4.2.1 How to mount H2O 14 heater casing............................................................................................................................................................
4.2.3 How to mount Compact boiler casing............................................................................................................................................................
4.2.4 How to install the additional hopper (optional) with Compact boiler..............................................................................................................
4.2.5 Fastening additional hopper (optional) to Compact boiler .............................................................................................................................
4.3 Hydraulic drawing for heater H2O / Compact ...............................................................................................................................................
4.4 Example of hydraulic drawing for H2O / Compact only heating ....................................................................................................................
4.5 Example of hydraulic drawing H2O / Compact with interspaced boiler coils or boiler coils. ........................................................................
4.6 Example of hydraulic drawing H2O / Compact with boiler coils and use of Thermocontrol (optional) ...........................................................
4.7 Example of hydraulic drawing for H2O / Compact with "Kit for the production of instant domestic hot water " (optional)............................
4.8 Example of hydraulic drawing H2O / Compact + Thermocell (or Thermopuffer) + additional Thermopuffer + High temperature heating and
low temperature heating ...............................................................................................................................................................................
4.9 Instructions for executing the hydraulic system closed expansion tank.
5. USE OF THE HEATER / BOILER ...............................................................................................................................................................................
5.1 Description of control panel
5.2 Description of rear panel ..............................................................................................................................................................................
5.3 Day and time setting.....................................................................................................................................................................................
5.4 Chronothermostat: ON/OFF programming .....................................................................................................................................................
5.5 Language selection ......................................................................................................................................................................................
5.6 Operating level setting .................................................................................................................................................................................
5.7 Water pressure in the generator...................................................................................................................................................................
5.8 Action temperature setting "Sensor 1 Thermocell" and " Sensor 2 Thermocell " as indicated in the hydraulic drawing para. 4.8 .................
5.9 Domestic hot water production .....................................................................................................................................................................
5.10 Information about how the generator works .................................................................................................................................................
5.11 Boiler water pressure control. ......................................................................................................................................................................
5.12 Switching on the heater H2O / boiler Compact.............................................................................................................................................
5.13 Adjusting the combustion of the heater H2O / boiler Compact. ....................................................................................................................
5.14 Switching off the heater H2O / boiler Compact. ...........................................................................................................................................
6. ADDITIONAL ROOM TEMPERA TURE THERMOST A T AND ADDITIONAL CHRONOTHERMOST AT (NOT SUPPLIED)
6.1 Operating with the additional room temperature thermostat (not supplied )
6.2 Operating with the additional chronothermostat (not supplied) ....................................................................................................................
7. CLEANING AND MAINTENANCE..................................................................................................................................................................................
7.1 Foreword ......................................................................................................................................................................................................
7.2 Cleaning and maintenance of heater H2O / boiler Compact ..........................................................................................................................
8. SMOKE DISCHARGE TUBE AND COMBUSTION AIR INT AKE...................................................................................................................................
8.1 Ventilation of the rooms ................................................................................................................................................................................
8.2 Combustion air intake ...................................................................................................................................................................................
8.3 Smoke outlet .................................................................................................................................................................................................
9. ALARMS .....................................................................................................................................................................................................................
10. ELECTRICAL WIRING .................................................................................................................................................................................................
11. INFORMATION FOR THE SKILLED TECHNICIAN......................................................................................................................................................
11.1 Main components and their operation...........................................................................................................................................................
11.2 Useful advice for installation and operation .................................................................................................................................................
11.3 Troubleshooting cause - solution..................................................................................................................................................................
12. SPARE P ARTS ................................................................................................................................................................................................................
pg. III
THERMOROSSI S.p.A.
Via Grumolo. 4 36011 ARSIERO tel. 0445.741310
fax 0445.741657
"CE" DECLARATION OF CONFORMITY
In accordance with the following directives: European Directive 73/23/EEC and its amending directive 93/68/EEC
89/336/EEC and its amending directives 93/68/EEC
92/31/EEC
93/97/EEC EN 14785 : 2006 EN 303-5 : 1999
Thermorossi S.p.A., Via Grumolo 4 - ARSIERO (VI), declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking. This declaration refers to the entire range of the specified series. The reference standard for the H2O 14 IS EN 14785 :2006 The reference standard for the Compact 14 is EN 303-5
ARSIERO , 3 June 2010
THERMOROSSI S.p.A.
pg. IV
11
11
1
INTRODUCTIONINTRODUCTION
INTRODUCTIONINTRODUCTION
INTRODUCTION
1.11.1
1.11.1
1.1
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINES
This installation, use and maintenance guide is an integral and essential part of the product and must be kept by the user . Before commencing with the installation, use and maintenance of the product, carefully read all the instructions contained in this booklet. At the time of installation of the appliance all local regulations, including those that refer to national and European regulations, must be observed. The Manufacturer recommends carrying out all the maintenance operations described in this manual. This appliance must only be used as intended by the manufacturer. Any other use is considered incorrect and therefore hazardous; consequently, the user shall be totally liable for the product if used improperly. Installation, maintenance and repairs must be carried out by personnel with professional qualifications and in compliance with current regulatory standards and in accordance with the instructions of the manufacturer of the appliance. Use only original spare parts. Incorrect installation or poor maintenance could injure or damage people, animals or things; in this case the manufacturer shall be relieved of all responsibility. Before commencing any cleaning or maintenance operation ensure that the appliance has been disconnected from the mains power supply by means of the main system switch or some other disconnecting device installed upstream from the appliance. The product must be installed in locations suitable for fire-fighting and furnished with all the services (power and outlets) which the appliance requires for a correct and safe operation. Any repairs or actions carried out on any systems, components or internal parts of the appliance, or on any of the accessories supplied with it, that are not specifically authorised by Thermorossi s.p.a, will automatically void the warranty and the manufacturer's responsibility, pursuant to D.P.R.Use only original Thermorossi spare parts. If the appliance is sold or transferred to another user ensure that the guide is handed over with it.
Thermorossi S.p.A. maintains the author’s rights on these service instructions.
The information in this booklet may not be reproduced or given to third parties or used for competitive purposes without the appropriate
authorization.
1.2 SAFETY GUIDELINES1.2 SAFETY GUIDELINES
1.2 SAFETY GUIDELINES1.2 SAFETY GUIDELINES
1.2 SAFETY GUIDELINES
PERSONAL INJURY
This safety symbol identifies important messages throughout the manual. Read the information marked by this symbol carefully as non­observance of this message can cause serious injury to persons using the heater/boiler.
DAMAGE TO PROPERTY
This safety symbol identifies messages or instructions that are fundamental for the heater/boiler and system to function well. Failure to observe these symbols could result in serious damage to the heater/boiler and system.
INFORMATION
This safety symbol signals instructions that are important for the good operation of the heater / boiler or heating system. The appliances will not function correctly if the instructions are not observed correctly.
1.31.3
1.31.3
1.3
STST
STST
ST
ANDAND
ANDAND
AND
ARDS ARDS
ARDS ARDS
ARDS
AND RECOMMENDAND RECOMMEND
AND RECOMMENDAND RECOMMEND
AND RECOMMEND
AA
AA
A
TIONSTIONS
TIONSTIONS
TIONS
NORMATIVE REFERENCES :national and international standards used as reference guides in the following manual for the design, industrialization and production of the products:
- European directive 73/23/EEC- Standard CEI 61/50 EN 303-5 : 1999
- European directive 93/68/EEC- Standard CEI EN 60204 EN 14785 : 2006
- European Directive 89/336/EEC- Standard CEI 64-8 (IEC 364)
RECOMMENDATIONS
Before using the appliance, carefully read every section of this instruction manual as knowledge of the information and the regulations contained in it are essential for a correct use of the appliance. The entire operation concerning the connection of the electric panel must be carried out by expert personnel; no responsibility will be accepted for damages, even to third parties, if the instructions for installation, use and maintenance of the appliance are not followed scrupulously. Modifications made to the appliance by the user or on his behalf, must be considered to be under his complete responsibility. The user is responsible for all the operations required for the installation and maintenance of the appliance before and during its use.
GENERAL WARNINGS
Caution: the appliance must be connected to a system provided with a PE conductor (in compliance with the specifications of 73/23/ EEC, 93/98/EEC, concerning low voltage equipment). Before installing the appliance check the efficiency of the earth circuit of the power supply system. Caution: the power supply line must have a section which is suitable for the power of the equipment. The cable section must in any case be no less than 1.5 mm². The appliance must be powered with a voltage of 220/240 V and 50 Hz. Voltage variations which exceed 10% of the nominal value can cause poor functioning or damage the electrical device. Position the appliance so that the electric power plug is easily accessible. Voltage variations less than 10% of the nominal value can cause lighting and use problems. Apply a current regulator. Ensure that a suitable differential switch is installed upstream from the equipment.
1.41.4
1.41.4
1.4
TRANSPORTRANSPOR
TRANSPORTRANSPOR
TRANSPOR
TT
TT
T
AA
AA
A
TION TION
TION TION
TION
AND STAND ST
AND STAND ST
AND ST
ORAORA
ORAORA
ORA
GEGE
GEGE
GE
TRANSPORTATION AND HANDLING The boiler body must always be in a vertical position when handled and exclusively by means of trolleys. Take special care to protect the electric panel, the glass, the ceramics and all the fragile parts from mechanical impact which could damage them and their correct functioning. STORAGE : The heater / boiler must be stored in a humid-free environment and sheltered from the weather; do not place the heater / boiler directly on the floor. The Company denies all responsibility for damage caused to wood floors or floors made from any other material. It is inadvisable to store the heater / boiler for long periods of time.
Caution: it is mandatory to earth the heater / boiler. If this instruction is not observed serious damage, which is not covered by warranty, will result to the body of the heater / boiler. Have an electrician check the earthing. there must be no electric potential (volts) between the earth of the generator and the actual earth of the plant. To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings.Dedicated ground wires must be used to ground all other materials.
pg. V
22
22
2
TECHNICAL CHARACTERISTICS *TECHNICAL CHARACTERISTICS *
TECHNICAL CHARACTERISTICS *TECHNICAL CHARACTERISTICS *
TECHNICAL CHARACTERISTICS *
2.12.1
2.12.1
2.1
TECHNICAL DTECHNICAL D
TECHNICAL DTECHNICAL D
TECHNICAL D
AA
AA
A
TT
TT
T
AA
AA
A
CHARACTERISTIC CURVES OF SINGLE-PHASE PUMP
41O2H 41O2H
41O2H
41O2H 41O2H 41tcapmoC 41tcapmoC
41tcapmoC
41tcapmoC 41tcapmoC
)mm(thgieH 2421
6621
)mm(htpeD 866
137
)mm(htgneL 765
065
)gK(thgieW 112
602
)wK(rewopdetarlatoT 6,21
6,01
)wK(rewopdetardecuderlatoT 7,4
5,4
)wK()retaw(rewopdetarlatoT 1,01
1,01
)wK()moor(rewopdetarlatoT 5,2
5,0
)retaw(rewopdetardecuderlatoT
)wK(
8,3
3,4
)wK()moor(rewopdetardecuderlatoT 9,0
2,0
ssalcrelioB 3
3
)h/gK(xam/nimnoitpmusnoC 8,2/9,0
5,2/9,0
)C°(erutarepmetgnitarepoxaM 37
37
)C°(erutarepmetnruter.niM 55
55
)mm(.DebutteltuoekomS 08
08
)aP(rewopdetartathguard.niM 01
01
)gK(yticapacreppoH 34
34
)l(tnetnocretaW 63
63
)rab(erusserpgnitarepO 1
1
)rab(erusserpgnitarepo.xaM 3
3
rewopdetarta.pmetekomsegarevA
)C°(
531
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rewopdecuderta.pmetekomsegarevA
)C°(
18
68
detartaetarwolfekomS
)ces/gK(rewop
700,0
600,0
rewopdecudertaetarwolfekomS
)ces/gK(
8400,0
7400,0
)rabm(edisretaw-daolfossoL 3,0
3,0
yticirtcelE ZH05V022
ZH05V022
noitpmusnoclacirtcelexaM W253-A6,1
W253-A6,1
noitpmusnoclacirtceleegarevA W051-A7,0
W051-A7,0
nrutertnalpgnitaehA "4/3
"4/3
teltuo/telnireliobF "4/3
"4/3
evlavytefasE "2/1
"2/1
ebutyreviledtnalpgnitaehD "4/3
"4/3
)lanoitpo(telniretawdloccitsemodB "2/1
"2/1
)lanoitpo(teltuoretawtohcitsemodC "2/1
"2/1
emulovxamretawtohcitsemod
)lanoitpo(
*3.4.xorppa
nim/l
*3.4.xorppa
nim/l
CHARACTERISTIC CURVES OF SINGLE­PHASE PUMP
C D
E
F
A- ritorno riscaldamento 3/4" B- entrata acqua fredda sanitaria 1/2" C- Uscita acqua calda sanitaria 1/2" D- Mandata riscaldamento 3/4" E- Valvola di sicurezza 1/2" F - Carico -Scarico caldaia 3/4"
A B
1214
1266
731
678
560
222
162
O 80
9460
142
259
148
65 116 65
A - Heating plant return 3/4'' B - Domestic cold water inlet 1/2'' C - Domestic hot water outlet 1/2'' D - Heating plant delivery tube 3/4'' E - Safety valve 1/2'' F - Boiler inlet/outlet 3/4''
F - Carico -Scarico caldaia 3/4"
E- Valvola di sicurezza 1/2"
D- Mandata riscaldamento 3/4"
C- Uscita acqua calda sanitaria 1/2"
B- entrata acqua fredda sanitaria 1/2"
A- ritorno riscaldamento 3/4"
1191
1242
567
521
616
668
148
249
142
42
162
222
F
H2O 14
65 11665
D
O
8
0
C
94
E
B
A
A - Heating plant return 3/4'' B - Domestic cold water inlet 1/2'' C - Domestic hot water outlet 1/2'' D - Heating plant delivery tube 3/4'' E - Safety valve 1/2'' F - Boiler inlet/outlet 3/4''
* The volume of domestic hot water refers to max combustion power and temperature of water flowing into the heat exchanger at 20 °C and water flowing out of the heat exchanger at 60 °C.
* All the data are based on the appliance fuelled with Austrian standard ÖNORM M 7135 type-approved pellets.
pg. VI
M
F
G
E
N
C
D
B
A
I
H
AD
O
Q
P
AD
33
33
3
GENERAL DESCRIPTIONGENERAL DESCRIPTION
GENERAL DESCRIPTIONGENERAL DESCRIPTION
GENERAL DESCRIPTION
3.13.1
3.13.1
3.1
OPERAOPERA
OPERAOPERA
OPERA
TING TING
TING TING
TING
TECHNOLTECHNOL
TECHNOLTECHNOL
TECHNOL
OGYOGY
OGYOGY
OGY
•Your heater / boiler has been constructed to satisfy in full all your heating and practical needs. Top-grade components and functions managed with microprocessor technology guarantee high reliability and optimal performance.
3.23.2
3.23.2
3.2
PELLETSPELLETS
PELLETSPELLETS
PELLETS
•The appliance is fuelled by pellets, that is, cylinders of compressed sawdust; this will make it possible for you to enjoy to the full the flame without having to manually stoke the combustion.
•The pellets are cylinders of compressed sawdust having a 6 mm diameter and a maximum length of 15 mm. They have a maximum moisture content of 8%, a thermal value of 4000/4500 Kcal/Kg and a density of approx. 620-630 Kg/m³.
The use of fuel which does not comply with the description given above immediately voids the heater / boiler warranty. Do not use the appliance as an incinerator, at the risk of voiding the warranty.
3.43.4
3.43.4
3.4
MAIN COMPONENTS OF HEAMAIN COMPONENTS OF HEA
MAIN COMPONENTS OF HEAMAIN COMPONENTS OF HEA
MAIN COMPONENTS OF HEA
TER MODTER MOD
TER MODTER MOD
TER MOD
..
..
.
H2O H2O
H2O H2O
H2O
AND BOILER MODAND BOILER MOD
AND BOILER MODAND BOILER MOD
AND BOILER MOD
..
..
.
COMP COMP
COMP COMP
COMP
AA
AA
A
CTCT
CTCT
CT
3.33.3
3.33.3
3.3
THE FEEDBOTHE FEEDBO
THE FEEDBOTHE FEEDBO
THE FEEDBO
XX
XX
X
The feedbox is situated in the top part of the heater / boiler. The maximum load capacity of the tank is approximately 43 Kg, but varies according to the specific weight of the pellets.
The manufacturer recommends emptying the hopper and vacuuming the screw feeder zone once a month and during the summer period. Take special care when loading the hopper as the screw feeder at its base is in motion.
pg. VII
Z
U
AA
AC
R
V
T
S
X
Y
AF
W
AB
A : Heating plant return B : Domestic cold water inlet 1/2''. (only with
Domestic Water Kit - optional -)
C : Domestic hot water outlet 1/2''. (only with
Domestic Water Kit - optional -) D : Heating plant delivery tube 3/4". E : Safety valve 3 bar 1/2". F : Boiler Inlet - Outlet 3/4". G : Smoke exhaust pipe H : Safety thermostat 100° C. I : Pellet hopper. M : Pressure transducer. N : System inlet (only with Domestic Water
Kit - optional - ) O : Expansion tank 2.5 l for protection of the
boiler only.
P : System circulating pump. Q : Back panel of heater. R : Thermostat 42°C. S : Smoke suction unit T : Electronic power board. U : Cleaning brush V : Pellet loading motor. W : Tube bundle inspection cover. X : Automatic relief valve. Y : Pocket for heating system PTC sensor
and thermostat bulb 100°C reset. Z : Burner. AA: Ash pan. AB: Control panel. AC: Riddling tool. AD: Spark plug. AF: Smoke side pressure switch.
pg. VIII
44
44
4
INSTINST
INSTINST
INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
4.14.1
4.14.1
4.1
HEAHEA
HEAHEA
HEA
TER / BOILER LTER / BOILER L
TER / BOILER LTER / BOILER L
TER / BOILER L
OCAOCA
OCAOCA
OCA
TIONTION
TIONTION
TION
CAUTION: Always use trolleys to move the appliance and the appliance must always be in a vertical position. The casing for the H2O is packed separately . On the contrary, to unpack the Compact, once the wood crate has been removed, remove the casing (in reverse order as set out in par.4.2.3). Remove the screw at the base of the heater / boiler and remove the base from the bottom pallet. Follow the general guidelines set out in paragraph 1.1 to the letter. Above all ensure that the flooring of the room where the heater / boiler will be installed is capable of bearing the weight of the appliance plus the weight of the water contained in it and the weight of the pellets in the hopper. CAUTION: The room in which the appliance will operate must be adequately ventilated (minimum air intake for an air flow of 1300 m3/h).
The heater / boiler must be positioned at a minimum safe distance from walls and furnishings. This distance will have to be increased considerably if the objects surrounding the appliance are inflammable (matchboarding, furniture, curtains, picture frames, sofas, etc...). The recommended minimum distances are illustrated in the drawing below on the right. Installation in the vicinity of heat­sensitive materials is only permitted if suitable insulating protection is provided for ( ref. Uni 10683).
4.2.14.2.1
4.2.14.2.1
4.2.1
HOHO
HOHO
HO
W W
W W
W
TT
TT
T
O MOUNT H2O 14 HEAO MOUNT H2O 14 HEA
O MOUNT H2O 14 HEAO MOUNT H2O 14 HEA
O MOUNT H2O 14 HEA
TER CASINGTER CASING
TER CASINGTER CASING
TER CASING
200 mm SE MATERIALE COMBUSTIBILE
200 mm SE MATERIALE COMBUSTIBILE
450 mm SE MATERIALE COMBUSTIBILE
450 mm SE MATERIALE COMBUSTIBILE
Tee ispezionabile
ISOLANTE TERMICO
After positioning and levelling the heater by raising or lowering the mounting feet, connecting it to the heating system and to the electrical system, the next step is to mount the casing as shown in the image:
Carry out the steps described below as illustrated in figures 1,2,3:
- Open the pellets feed cover and remove the screws (C) (Figure 1).
- Remove the complete cover (B) (Figure 1).
- Next undo the first 2 screws (L) then remove the side panels (I) (Figure 2).
- Next fix the ceramic tiles on the side (G) as shown in Figure 3. Take care not to over-tighten the nuts (F) as this could cause the tile to break<>; this type of damage is not covered by warranty.
- After fixing the 4 ceramics proceed to mount the side panel (I) (Figure 2).
-Reassemble the complete cover (B) by fixing it with the screws (C) then place the ceramics (A).
4.24.2
4.24.2
4.2
MOUNTING HEAMOUNTING HEA
MOUNTING HEAMOUNTING HEA
MOUNTING HEA
TERTER
TERTER
TER
/ BOILER/ BOILER
/ BOILER/ BOILER
/ BOILER
CASINGCASING
CASINGCASING
CASING
..
..
.
C
C
A
B
C
Figura 1
C
Key 200 / 450 mm if
combustible material Heat insulating material Inspectable Tee
element Figure
LEGENDA 200 / 450 mm se materiale
combustibile Isolante termico Tee ispezionabile
Figura
pg. IX
Figura 2
L
I
L
Figura 3
H
F
F
F
E
G
F
E
D
D
CP
F
T
P
M
C
- Firstly remove the protective film from the casing.
- Next mount the 2 side panels (F) by inserting the 2 holes of the bottom fold on the pins of the base and fastening the 2 top screws with a screwdriver.
- Fasten the front cover (C) by fitting it onto the side panels.
- Fasten the door (P) to the left side with the special hinges and screws provided.
- Lastly fit the back cover (CP) on the front cover (C) and fasten the hinges with the screws provided.
If you prefer the door (P) can be mounted with the handle on the left and the hinges on the right. Simply remove the handle (M) from the door and fix it to the holes on the left side of the door, remove the hinges (T) and fix them to the right side of the door. Similarly, remove the magnet from the right side of the door and mount it on the left side of the door.
After positioning and levelling the boiler by raising or lowering the mounting feet, connecting it to the heating system and to the electrical system (see para. 4.4, 4.5, 4.6, 4.7, 4.8 and 4.9 ),proceed to mount the casing as illustrated:
4.2.34.2.3
4.2.34.2.3
4.2.3
HO HO
HO HO
HO
W W
W W
W
TT
TT
T
O MOUNT O MOUNT
O MOUNT O MOUNT
O MOUNT
THE COMPTHE COMP
THE COMPTHE COMP
THE COMP
AA
AA
A
CT BOILER CASINGCT BOILER CASING
CT BOILER CASINGCT BOILER CASING
CT BOILER CASING
pg. X
VITE TC+ 4,8X13 (2 pz.)
G
VITE TC+ 4 ,8X 13 (2 pz.)
F
H
VITE TC+ 4,8X13 (2 pz.)
E
VITE TC+ 4,8X13 (2 pz.)
D
VITE TC+ 4,8X13 (4 pz.)
A
B
VITE TC+ 4,8X13 (4 pz.)
VITE TC+ 4,8X13 (2 pz.)
VITE TSP+ 8X50 + DADO (4 pz.)
C
B1
H
F
I
After having mounted the additional hopper fasten the hopper to the boiler:
- Remove the octagonal portion of precut sheet metal from the side (F) of the boiler
- Remove the cap (I) from the hopper by undoing the screws fastened to it.
- Move the additional tank up against the boiler by adjusting the mounting feet (H) until the assembly is satisfactory.
- Fasten the assembly using the screws previously removed from the cap (I).
4.2.54.2.5
4.2.54.2.5
4.2.5
HO HO
HO HO
HO
W W
W W
W
TT
TT
T
O FO F
O FO F
O F
ASTEN ASTEN
ASTEN ASTEN
ASTEN
THE THE
THE THE
THE
ADDITIONADDITION
ADDITIONADDITION
ADDITION
AL HOPPER (OPTIONAL HOPPER (OPTION
AL HOPPER (OPTIONAL HOPPER (OPTION
AL HOPPER (OPTION
AL) AL)
AL) AL)
AL)
TT
TT
T
O COMPO COMP
O COMPO COMP
O COMP
AA
AA
A
CT BOILER.CT BOILER.
CT BOILER.CT BOILER.
CT BOILER.
To increase the boiler's autonomy of operation it is possible to install one or two additional hoppers at the sides of the boiler. Each additional hopper can hold up to 100 Kg of pellets. Firstly unpack the hopper then assemble it as follows:
- Fasten the 4 telescopic legs (A) using the screws provided (screws TSP+ 8x50).
- Fasten the pellet chute (attention: use chute B1) to the hopper using the screws provided (screws TC+4.8x13).
- Mount the panel (C) by inserting the bottom folds on the holes of the hopper, and then securing it using the screws provided (screws TC+4.8x13).
- Similarly fasten the panel (E) using the screws provided (screws TC+4.8x13).
- Then mount the panel (D) by lining up the lower rectangular holes on the panel folds (E) and fastening them using the screws provided (screws TC+4.8x13).
- The panels (D) and (E) can be mounted either to the right or to the left of the pellet chute (B1); if mounted on the right the additional hopper will have to be mounted to the right of the boiler. .
- Fix the panel (G) by firstly inserting the holes on the bottom on the mounting feet then securing them with the screws provided (screws TC+4.8x13).
- Next mount the panel (F) by inserting the bottom folds on the holes in the panel (G).
4.2.44.2.4
4.2.44.2.4
4.2.4
HO HO
HO HO
HO
W W
W W
W
TT
TT
T
O INSTO INST
O INSTO INST
O INST
ALL ALL
ALL ALL
ALL
ADDITIONADDITION
ADDITIONADDITION
ADDITION
AL HOPPER (OPTIONAL HOPPER (OPTION
AL HOPPER (OPTIONAL HOPPER (OPTION
AL HOPPER (OPTION
AL) AL)
AL) AL)
AL)
WITH COMPWITH COMP
WITH COMPWITH COMP
WITH COMP
AA
AA
A
CT BOILER.CT BOILER.
CT BOILER.CT BOILER.
CT BOILER.
Key SCREW NUT
LEGENDA Vite Dado
pg. XI
A : Heating plant return C : Domestic hot water outlet 1/2''. (only
with Domestic Water Kit - optional -) E : Safety valve 3 bar 1/2". H : Safety thermostat 100° C. M : Pressure transducer. O : Expansion tank 2.5 l for protection of
the boiler only. X : Automatic relief valve.
4.34.3
4.34.3
4.3
HYDRA HYDRA
HYDRA HYDRA
HYDRA
ULIC DRAULIC DRA
ULIC DRAULIC DRA
ULIC DRA
WING FOR HEAWING FOR HEA
WING FOR HEAWING FOR HEA
WING FOR HEA
TER HTER H
TER HTER H
TER H
22
22
2
O / COMPO / COMP
O / COMPO / COMP
O / COMP
AA
AA
A
CTCT
CTCT
CT
CAUTION: FOR THE DELIVERY , RETURN, MAKE-UP AND DISCHARGE CONNECTIONS USE FLEXIBLE TUBES HA VING A LENGTH OF AT LEAST 70 CM TO FACILITATE MOVING THE APPLIANCE FOR MAINTENANCE.
CAUTION: A CONNECTION MUST BE MADE BETWEEN THE SAFETY V AL VE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER/HEA TER WHEN THE V AL VE IS ACTIVA TED. (SEE PAR. 4.4 - 4.5 - 4.6 - 4.7 - 4.8 - 4.9).
F
PM O N D
B
E
C
1
A
X
H
B : Domestic cold water inlet 1/2''. (only with
Domestic Water Kit - optional -) D : Heating plant delivery tube 3/4". F : Boiler Inlet - Outlet 3/4". (only with
Domestic Water Kit - optional -) N : System Inlet P : System circulating pump. 1 : Boiler sensor
pg. XII
4.4 EXAMPLE OF HYDRA4.4 EXAMPLE OF HYDRA
4.4 EXAMPLE OF HYDRA4.4 EXAMPLE OF HYDRA
4.4 EXAMPLE OF HYDRA
ULIC DRAULIC DRA
ULIC DRAULIC DRA
ULIC DRA
WING FOR HWING FOR H
WING FOR HWING FOR H
WING FOR H
22
22
2
O / COMPO / COMP
O / COMPO / COMP
O / COMP
AA
AA
A
CT ONLCT ONL
CT ONLCT ONL
CT ONL
Y HEAY HEA
Y HEAY HEA
Y HEA
TINGTING
TINGTING
TING
4.5 EXAMPLE OF HYDRA4.5 EXAMPLE OF HYDRA
4.5 EXAMPLE OF HYDRA4.5 EXAMPLE OF HYDRA
4.5 EXAMPLE OF HYDRA
ULIC DRAULIC DRA
ULIC DRAULIC DRA
ULIC DRA
WING HWING H
WING HWING H
WING H
22
22
2
0 / COMPACT WITH INTERSPACED BOILER COILS OR BOILER COILS
Caution: it is mandatory to earth the heater / boiler. If this instruction is not observed serious damage, which is not covered by warranty, will result to the body of the heater / boiler.Have an electrician check the earthing. There must be no electric potential (volts) between the earth of the generator and the actual earth of the plant. To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings. Dedicated ground wires must be used to ground all other materials.
Caution: it is mandatory to earth the heater / boiler. If this instruction is not observed serious damage, which is not covered by warranty, will result to the body of the heater / boiler. Have an electrician check the earthing. There must be no electric potential (volts) between the earth of the generator and the actual earth of the plant. To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings. Dedicated ground wires must be used to ground all other materials.
A : andata impianto riscaldamento R : ritorno impianto riscaldamento S : saracinesca VNR : valvola di non ritorno VEC : vaso di espansione chiuso per protezione impianto VR : valvola riduttrice di pressione VM : valvola miscelatrice termostatica punto fisso 55°c VSP: valvola saracinesca (da parzializzare in funzione delle perdite di carico dell'impianto).
CAUTION : The water temperature in the boiler tubes in this case is not adjustable and depends on the systems's delivery temperature, that is the boiler temperature setting. The boiler tubes can be installed on the water return circuit. Moreover, the Manufacturer recommends installing a water softener in the domestic hot water system in order to prevent the formation of limescale deposits in the boiler tubes which could compromise their functionality.
A : andata impianto riscaldamento R : ritorno impianto riscaldamento
S : saracinesca VNR : valvola di non ritorno VEC : vaso di espansione chiuso per protezione impianto VR : valvola riduttrice di pressione VM : valvola miscelatrice termostatica punto fisso 55°c. VSP: valvola saracinesca (da parzializzare in funzione
delle perdite di carico dell'impianto)
A: heating plant delivery R: heating plant return S: gate valve VNR: nonreturn valve VEC: closed expansion tank for plant protection VR: reducing valve VM: thermostatic mixing valve, fixed point 55°C VSP: gate valve (throttle according to pressure drop in the system) DAR: From water mains for make-up SC: discharge
DAR
SC
A: heating plant delivery R: heating plant return S: gate valve VNR: nonreturn valve VEC: closed expansion tank for plant protection VR: reducing valve VM: thermostatic mixing valve, fixed point 55°C VSP: gate valve (throttle according to pressure drop in the system) DAR: From water mains for make-up SC: discharge BAI: Interspaced boiler coils or boiler coils
DAR
SC
BAI
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