Thermoplan TIGER Technical Manual
1
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
Preventative Maintenance
2
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
Document: Preverantive Maintenance
Modication journal
Revision: Date: Modications Visa:
0 2006-02-01 Basic document, premier edition SS
1 2006-08-31 Complete revision SS
2 2006-09-25 Supplement of the Plate rear support in the PM Kit 60k SS
3 2006-11-15 Supplement of the O-ring (71.28.40) and Lip valve (71.20.0304) in the PM Kit 60K KR
4 2007-10-31 Different Modications KR
5 2008-10-06 Add of Contact spring loaded (71.37.27) in all CTM Kits KR
6 2008-11-19 Different Modications KR
7 2009-03-10 Different Modications KR
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REVISION
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Overview modications
Verison: Replacement for page: Attachement to page: Page:
X Changes in content, corrections S New paging
3
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
Index
Details of Preventative Maintenance 4
Service Kit Tiger CT/CTS 30k 5 - 7
Service Kit Tiger CTM 30k 8 - 10
Service Kit Tiger 30k 11 - 17
Service Kit Tiger CT/CTS 30k 18
Service Kit Tiger CTM 30k 19
Service Kit Tiger CT/CTM/CTS 60k 20 - 25
Service Kit Tiger 60k 26 - 36
Service Kit Tiger CT 60k 37 - 38
Service Kit Tiger CTM 60k 39 - 41
Service Kit Tiger CTS 60k 42 - 44
Service Kit Tiger CT/CTM/CTS 120k 45 - 50
Service Kit Tiger 120k 51 - 61
Service Kit Tiger CT1 Mill 120k 62 - 63
Service Kit Tiger CT2 Mills 120K 64 - 65
Service Kit Tiger CTM1 Mill 120k 66 - 68
Service Kit Tiger CTM2 Mills 120k 69 - 71
Service Kit Tiger CTS1 Mill 120k 72 - 74
Service Kit Tiger CTS2 Mills 120k 75 - 77
4
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
PREVENTIVE MAINTENANCE
Preventive Maintenance is crucial to the production of quality coffee products and the sustained use and reliability of the machine.
The recommended actions and parts replacements below will ensure the quality of product and the reliability of the machine. These actions are based on a
reoccurring preventive maintenance schedule as a function of brew cycle counts. The machine will automatically display a ”PM Required” prompt to the operator
when the ”Service interval” setting is reached. This will prompt the operator to contact a service/repair technician and have the preventive maintenance actions
below performed.
It is recommended that the preventive maintenance service is done every 30‘000 brew cycles.
There are 3 levels of preventive maintenance service interventions:
- 30‘000 cycles
- 60‘000 cycles
- 120‘000 cycles (Mill wheel pair)
Since the preventative maintenance levels are based on the coffee unit by brew cycle counts, the time between maintenance calls will depend on the daily volume
of drinks produced on an individual machine.
Details of Preventative Maintenance
5
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Inspect
Clean
Replace
Article number Description
72.12.12 Enclosure, assembly
71.16.53 Ventilation work sheet left C
71.16.54 Ventilation work sheet right C
107.530 Drip tray, assembly
108.107 Valve for drainage tray, assembly I
108.106 Shaft sealing ring ø12x19x5 E
72.21.20 POD Tiger, assembly I
115.039 Filter POD I
72.22.04 Filter POD, assembly C
72.40.46 Bean hopper 2 Mills Tiger, assembly C
Distributor Bean hopper I
71.43.66 Closure plate right I
71.43.69 Closure plate left C
Bean hopper
72.01.15 Mechanical module 2 Mills Tiger, assembly
71.01.92 Powder diffuser left grinder C
71.01.93 Powder diffuser right grinder C
71.01.97 Base support C
71.01.94 Cap for powder channel C
71.20.0177 Pipe ø4/2x 430mm I
71.43.04 Toothbelt 10 T5/365-PAZ I
71.43.08 Toothbelt 360-5M-9 I
71.43.09 Toothbelt 610-5M-9 I
72.00.84 Mill right Tiger, assembly C
72.00.85 Mill left Tiger, assembly C
72.00.98 Brew chamber, assembly C
72.21.52 Connection MECA-POD
71.20.04 O-ring 6.07x1.78 R
6
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Inspect
Clean
Replace
Article number Description
100.990 Brew chamber, assembly
100.998 Brew chamber with piston, assembly C
Support Brew chamber, assembly C
104.947 Guidee sleeve P11 1212 E
104.651 Brew chamber nut 14x4 C
103.826 Moving piston head I
100.370 Shaft moving piston C
104.818 O-ring 10.69x3.53 C
104.360 Filter with clip C
103.957 Front support, assembly
104.360 Filter with clip C
101.972 Fix piston Tiger, assembly C
107.654 Clip collar, assembly C
103.936 Rear support with drive spindel, assy.
105.589 Drive spindle Rondo 14x4 C
72.00.84/72.00.85 Mill right Tiger, assembly / Mill left Tiger, assembly
71.01.96 Mill body ø54 C
71.43.10 Mill wheel pair steel right I
71.43.11 Mill wheel pair steel left I
71.46.04 Disc for mill ø54 R
72.01.67 Mill upper support, assembly
Mill wheel upper support ø54 C
71.26.74 O-ring 59x2 I
72.01.68 Mill lower support right, assembly
Mill wheel pair steel right I
Mill wheel lower support ø54 C
72.01.69 Mill lower support left, assembly
Mill wheel pair steel left I
Mill wheel lower support ø54 C
72.01.13 Toothbelt pulley mill ø54, assembly I
72.23.80 Connection block assembly, TS module
71.22.50 Outlet nozzle 1.3mm I
7
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Inspect
Clean
Replace
Article number Description
72.30.31 Ventilation pillar, assembly
71.42.39 Axial-fan 24VDC, 2W (80x80x25) R
72.40.75 Airlter basement, assembly
71.43.92 Filter Tiger base air entry K
8
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CTM 30k
Inspect
Clean
Replace
Article number Description
72.12.12 Enclosure, assembly
71.16.53 Ventilation work sheet left C
71.16.54 Ventilation work sheet right C
107.530 Drip tray, assembly
108.107 Valve for drainage tray, assembly I
108.106 Shaft sealing ring ø12x19x5 E
72.21.20 POD Tiger, assembly I
115.039 Filter POD I
72.22.04 Filter POD, assembly C
72.22.08 Milk outlet Tiger, assembly C
10.09.10 O-ring 5x1.5 R
72.40.46 Bean hopper 2 Mills Tiger, assembly C
Distributor Bean hopper I
71.43.66 Closure plate right I
71.43.69 Closure plate left C
Bean hopper
72.01.15 Mechanical module 2 Mills Tiger, assembly
71.01.92 Powder diffuser left grinder C
71.01.93 Powder diffuser right grinder C
71.01.97 Base support C
71.01.94 Cap for powder channel C
71.20.0177 Pipe ø4/2x 430mm I
71.43.04 Toothbelt 10 T5/365-PAZ I
71.43.08 Toothbelt 360-5M-9 I
71.43.09 Toothbelt 610-5M-9 I
72.00.84 Mill right Tiger, assembly C
72.00.85 Mill left Tiger, assembly C
72.00.98 Brew chamber, assembly C
72.21.52 Connection MECA-POD
71.20.04 O-ring 6.07x1.78 R
9
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CTM 30k
Inspect
Clean
Replace
Article number Description
100.990 Brew chamber, assembly
100.998 Brew chamber with piston, assembly C
Support Brew chamber, assembly C
104.947 Guidee sleeve P11 1212 E
104.651 Brew chamber nut 14x4 C
103.826 Moving piston head I
100.370 Shaft moving piston C
104.818 O-ring 10.69x3.53 C
104.360 Filter with clip C
103.957 Front support, assembly
104.360 Filter with clip C
101.972 Fix piston Tiger, assembly C
107.654 Clip collar, assembly C
103.936 Rear support with drive spindel, assy.
105.589 Drive spindle Rondo 14x4 C
72.00.84/72.00.85 Mill right Tiger, assembly / Mill left Tiger, assembly
71.01.96 Mill body ø54 C
71.43.10 Mill wheel pair steel right I
71.43.11 Mill wheel pair steel left I
71.46.04 Disc for mill ø54 R
72.01.67 Mill upper support, assembly
Mill wheel upper support ø54 C
71.26.74 O-ring 59x2 I
72.01.68 Mill lower support right, assembly
Mill wheel pair steel right I
Mill wheel lower support ø54 C
72.01.69 Mill lower support left, assembly
Mill wheel pair steel left I
Mill wheel lower support ø54 C
72.01.13 Toothbelt pulley mill ø54, assembly I
10
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CTM 30k
Inspect
Clean
Replace
Article number Description
Exit Milk C
72.22.21
Labyrinthplate Thermoblock, assembly
Central tting labyrinth disc
I
71.20.0137
Sealing Thermoblock
R
71.29.28
Labyrinthlpate Thermoblock
C
72.30.31 Ventilation pillar, assembly
71.42.39 Axial-fan 24VDC, 2W (80x80x25) C
72.40.75 Airlter basement, assembly
71.43.92 Filter Tiger base air entry I
72.40.82 Milk base module 2l, assembly
Cooling system peltier milk, assembly C
72.42.38 Milk base module 4l, assembly
Cooling system peltier milk, assembly C
71.37.27 Contact pin sprin-loaded R
72.40.93 Fan unit cooling element
71.34.94 Fan 80x80x25 24VDC I
72.41.04 Milk tank 2l, assembly I
71.46.61 Milk tank 2l I
72.41.11 Suction part milk tank, assembly I
72.42.96 Cover milk tank 2l, assembly I
71.44.26 Plug water and milk tank I
72.42.36 Milk tank 4l, assembly I
72.41.11 Suction part milk tank, assembly I
72.42.35 Milk tank 4l, weld I
72.42.99 Cover milk tank 4l, assembly I
71.44.26 Plug water and milk tank I
11
Service Kit Tiger 30k
71.16.13
71.43.22
71.16.54
71.16.53
72.12.12
71.52.80
71.52.80
108.107
107.530
108.107
106.686
108.105
107.737
107.724
108.106
Technical Manual
© 2006 by Thermoplan, Subject to change
Tiger REV-7
SECTION 5
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